A dual-channel image flexibility integrated machine

Abstract

The utility model relates to a dual-channel image flexibility integrated machine, including a first channel and a second channel, wherein the first channel is sequentially arranged as a first feeding belt, a first detection channel and a first NG discharge channel along the bearing transmission direction; the second channel is sequentially arranged as a second feeding belt, a second detection channel and a second NG discharge channel along the bearing transmission direction; the first detection channel and the second detection channel are arranged in parallel, and the first NG discharge channel and the second NG discharge channel are respectively located outside the first detection channel and the second detection channel; the first NG discharge channel and the second NG discharge channel are symmetrically arranged in a U shape. Compared with the prior art, the beneficial effects of the utility model are: dual channels are set and reasonably arranged, which improves the detection efficiency of bearings. At the same time, the two channels can be used separately, or different types of bearings can be detected, saving costs and reducing occupied space.

Description

Technical Field

[0001] The utility model relates to the technical field of bearing processing and detection equipment, in particular to a dual-channel image flexibility integrated machine. Background Art

[0002] Bearings are an important component in mechanical equipment. By setting bearings to support mechanical rotating bodies, the friction coefficient during movement can be reduced and the rotation accuracy can be ensured. The quality of bearings can directly affect the quality of mechanical equipment. However, in the production and manufacturing process of bearings, it is inevitable that there will be defects due to processing errors or other factors. Common defects of bearings include wear, cracks, and fractures, which are prone to appear in different positions of bearings.

[0003] In order to ensure the quality of bearings, it is usually necessary to inspect finished bearings to screen out bearings with defects. In the past, bearing inspection often relied on manual quality inspection, and the inspection accuracy varied. With the development of machine vision technology, bearing inspection has been transformed from manual inspection to automated inspection, which has improved the inspection accuracy.

[0004] However, in the prior art, usually only one detection station is set up on one conveying channel for detection. If there are multiple conveying channels, a larger space is required and more manpower is needed for maintenance and management. Utility Model Content

[0005] In order to solve the above problems existing in the prior art, the utility model provides a dual-channel image flexibility integrated machine.

[0006] The above-mentioned problem of the utility model is solved by the following technical solutions:

[0007] A dual-channel image flexibility integrated machine, comprising a first channel and a second channel, wherein the first channel is sequentially arranged along the bearing transmission direction as a first feeding belt, a first detection lane and a first NG discharge lane; and the second channel is sequentially arranged along the bearing transmission direction as a second feeding belt, a second detection lane and a second NG discharge lane;

[0008] The first detection track and the second detection track are arranged in parallel, and the first NG discharge track and the second NG discharge track are located outside the first detection track and the second detection track respectively;

[0009] The first NG discharge channel and the second NG discharge channel are symmetrically arranged in a U shape.

[0010] The above technical solution is further configured as follows: the starting ends of the first NG discharge channel and the second NG discharge channel are both configured as arc-shaped connecting sections, and the starting ends of the connecting sections are respectively located above the ends of the first detection channel and the second detection channel.

[0011] The above technical solution is further configured as follows: the main lanes of the first NG discharge lane and the second NG discharge lane are straight lanes, and are arranged in parallel with the first detection lane and the second detection lane.

[0012] The above technical solution is further configured as follows: the first feeding belt and the second feeding belt are arranged on the same straight line, and the unloading ends are located at two ends close to each other.

[0013] The above technical solution is further configured as follows: the unloading end is provided with a first pushing rod, and the first pushing rod pushes the bearings on the first feeding belt and / or the second feeding belt to the first detection track and / or the second detection track.

[0014] The above technical solution is further configured as follows: an inspection station and a transport device for clamping and transporting the bearing are provided between the first inspection track and the second inspection track.

[0015] The above technical solution is further configured as follows: a discharge portion is provided at the starting end of the first NG discharge channel and the second NG discharge channel, and the discharge portion is located above the first detection channel and the second detection channel.

[0016] The above technical solution is further configured as follows: a second push rod is provided between the first NG discharge channel and the second NG discharge channel, and the two second push rods are movably arranged on the same push rack;

[0017] The two second push rods are pushed out toward both sides.

[0018] Compared with the prior art, the beneficial effects of the present invention are: dual channels are set up and arranged reasonably, which improves the detection efficiency of bearings. At the same time, the two channels can be used separately, or different models of bearings can be detected, saving costs and reducing occupied space. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a top view of the first channel and the second channel.

[0020] Figure 2 It is a structural schematic diagram of the utility model.

[0021] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of part A in the middle.

[0022] Markings on the attached drawings: 110, first feeding belt; 120, first inspection track; 130, first NG discharge track; 210, second feeding belt; 220, second inspection track; 230, second NG discharge track; 300, first pushing rod; 400, handling device; 500, inspection station; 600, second pushing rod; a, discharge position. DETAILED DESCRIPTION

[0023] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0024] like Figure 1-3 As shown, the following embodiment discloses a dual-channel image flexibility integrated machine, including a first channel and a second channel, wherein the first channel is sequentially arranged along the bearing transmission direction as a first loading belt 110, a first detection lane 120, and a first NG discharge lane 130; the second channel is sequentially arranged along the bearing transmission direction as a second loading belt 210, a second detection lane 220, and a second NG discharge lane 230;

[0025] The first inspection track 120 and the second inspection track 220 are arranged in parallel, and the first NG discharge track 130 and the second NG discharge track 230 are located outside the first inspection track 120 and the second inspection track 220 respectively;

[0026] The first NG discharge channel 130 and the second NG discharge channel 230 are symmetrically arranged in a U shape.

[0027] The above is the basic solution of this embodiment.

[0028] Specific reference Figure 1 As shown, the first channel and the second channel are symmetrically arranged, so that the two inspection tracks are parallel and the bearings move in the same direction on the inspection tracks, so that the loading position and the unloading position of the first inspection track 120 and the second inspection track 220 are on the same side, which is convenient for maintenance personnel to manage the bearings on the first inspection track 120 and the second inspection track 220 at the same time.

[0029] In addition, when in use, two channels can be opened at the same time to detect bearings of the same model to improve detection efficiency; the two channels can also be used to detect bearings of different models respectively to improve the practicality of the integrated machine.

[0030] In this embodiment, in order to reduce the occupied space of the entire integrated machine, the starting ends of the first NG discharge channel 130 and the second NG discharge channel 230 are both set as arc-shaped connecting sections, and the starting ends of the connecting sections are respectively located above the ends of the first detection channel 120 and the second detection channel 220.

[0031] Reference Figure 1 and Figure 2As shown, the output ends of the first detection channel 120 and the second detection channel 220 are located on the same side, and the connecting section is a quarter circle. Under the action of the connecting section, the first NG discharge channel 130 and the second NG discharge channel 230 change the moving direction of the bearing by 180 degrees, which facilitates the layout of the first NG discharge channel 130 and the second NG discharge channel 230.

[0032] Under the effect of the above structure, the main lanes of the first NG discharge channel 130 and the second NG discharge channel 230 are straight lanes, and are arranged in parallel with the first detection channel 120 and the second detection channel 220 .

[0033] Combination Figure 1 and Figure 2 The first NG discharge channel 130, the first detection channel 120, the second detection channel 220, and the second NG discharge channel 230 are arranged in parallel in sequence, and the first loading belt 110 is located at the ends of the first NG discharge channel 130 and the first detection channel 120, and the second loading belt 210 is located at the ends of the second NG discharge channel 230 and the second detection channel 220, thereby realizing a reasonable arrangement of the first channel and the second channel, making full use of the space, reducing the occupancy of additional space, and at the same time, reducing the setting of maintenance personnel and saving resources.

[0034] Preferably, in this embodiment, the first loading belt 110 and the second loading belt 210 are arranged on the same straight line, and the unloading ends are located at two ends close to each other.

[0035] With such configuration, the first channel and the second channel are a completely symmetrical structure, and the unloading ends are the ends of the first loading belt 110 and the second loading belt 210 .

[0036] In this embodiment, the first unloading belt and the second unloading belt are respectively arranged perpendicular to the first detection track 120 and the second detection track 220. Therefore, in order to push the bearing into the detection track, the unloading end is provided with a first pushing rod 300, and the first pushing rod 300 pushes the bearings on the first loading belt 110 and / or the second loading belt 210 to the first detection track 120 and / or the second detection track 220.

[0037] Reference Figure 2 As shown, two first pushing rods 300 are provided and are respectively located on the sides of the first loading belt 110 and the second loading belt 210, and their movement direction is toward the first detection track 120 and the second detection track 220, pushing the bearings at the ends of the first loading belt 110 and the second loading belt 210 into the starting ends of the first detection track 120 and the second detection track 220.

[0038] In this embodiment, the specific structure and pushing method of the first pushing rod 300 are prior art and will not be described in detail herein.

[0039] In order to avoid the first push rod 300 from controlling the push, a material detection device may be provided at the ends of the first feeding belt 110 and the second feeding belt 210. The material detection device is a prior art and the specific structure is not described in detail.

[0040] Since the first inspection track 120 and the second inspection track 220 are arranged in parallel, in this embodiment, utilizing this structure, an inspection station 500 and a transport device 400 for clamping and transporting the bearing are arranged between the first inspection track 120 and the second inspection track 220 .

[0041] Reference Figure 2 As shown, the inspection station 500 may include a mounting frame and an inspection component. Since the moving directions of the bearings on the first inspection track 120 and the second inspection track 220 are consistent, a mounting frame may be provided in this embodiment, and two inspection components may be provided on the mounting frame toward both sides, so as to inspect the bearings on both sides.

[0042] In this embodiment, the detection component can be any structure for performing appearance detection on a bearing in the prior art, and the detection component can be disassembled and replaced from the mounting frame to meet different detection requirements.

[0043] Similarly, in this embodiment, the handling device 400 can be two symmetrical clamping members set on the same lifting device. After the clamping members clamp the bearing, they rise along the lifting device, and the lifting device moves horizontally at the same time, thereby clamping the bearing to the next workstation.

[0044] In this embodiment, the lifting device and the clamping member are both existing technologies and will not be described in detail here.

[0045] The difference between the handling device 400 in this embodiment and the prior art is that in this embodiment, two clamping members are arranged on a lifting platform, which can clamp and carry the bearings on both sides;

[0046] Similarly, the difference between the inspection station 500 in this embodiment and that in the prior art is that two inspection locations are provided on one mounting frame, so that bearings on both sides can be inspected.

[0047] Through the above settings, the structural settings can be reduced and resources can be saved.

[0048] In this embodiment, a discharge portion a is provided at the starting end of the first NG discharge channel 130 and the second NG discharge channel 230 , and the discharge portion a is located above the first detection channel 120 and the second detection channel 220 .

[0049] A second push rod 600 is provided between the first NG discharge channel 130 and the second NG discharge channel 230, and the two second ejector rods are movably arranged on the same ejector frame;

[0050] The two second push rods 600 are pushed out toward both sides.

[0051] Reference Figure 3 As shown, the starting ends of the two connecting sections of the first NG discharge channel 130 and the second NG discharge channel 230 are on the same side, and the discharge positions a at the ends are on the same straight line. Therefore, in this embodiment, a pushing rack is arranged between the two discharge channels, and the pushing rack is provided with a second pushing rod 600 that is pushed out in two directions. When unqualified bearings are detected in the first inspection channel 120 and / or the second inspection channel 220, the conveying device 400 conveys the unqualified bearings to the discharge positions a of the corresponding NG discharge channels, and the corresponding second pushing rod 600 is pushed out toward the discharge position a to push the unqualified bearings onto the NG discharge channel.

[0052] Such arrangement makes reasonable use of the existing channel arrangement, reasonably arranges the pusher structure, cooperates with the channel, fully utilizes the existing space, and saves the occupied area.

[0053] The structure and use of the second push rod in this embodiment are also prior art and will not be described in detail here.

[0054] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A dual-channel image flexibility integrated machine, characterized in that: The invention comprises a first channel and a second channel, wherein the first channel is sequentially arranged along the bearing transmission direction as a first loading belt (110), a first detection channel (120) and a first NG discharge channel (130); and the second channel is sequentially arranged along the bearing transmission direction as a second loading belt (210), a second detection channel (220) and a second NG discharge channel (230); The first detection track (120) and the second detection track (220) are arranged in parallel, and the first NG discharge track (130) and the second NG discharge track (230) are respectively located outside the first detection track (120) and the second detection track (220); The first NG discharge channel (130) and the second NG discharge channel (230) are symmetrically arranged in a U shape.

2. The dual-channel image flexibility integrated machine according to claim 1, characterized in that: The starting ends of the first NG discharge channel (130) and the second NG discharge channel (230) are both configured as arc-shaped connecting sections, and the starting ends of the connecting sections are respectively located above the ends of the first detection channel (120) and the second detection channel (220).

3. The dual-channel image flexibility integrated machine according to claim 2, characterized in that: The main paths of the first NG discharge path (130) and the second NG discharge path (230) are straight paths and are arranged in parallel with the first detection path (120) and the second detection path (220).

4. The dual-channel image flexibility integrated machine according to claim 1, characterized in that: The first loading belt (110) and the second loading belt (210) are arranged on the same straight line, and the unloading ends are located at two ends close to each other.

5. The dual-channel image flexibility integrated machine according to claim 4, characterized in that: The unloading end is provided with a first push rod (300), and the first push rod (300) pushes the bearing on the first loading belt (110) and / or the second loading belt (210) to the first detection track (120) and / or the second detection track (220).

6. The dual-channel image flexibility integrated machine according to claim 1, characterized in that: An inspection station (500) and a transport device (400) for clamping and transporting the bearing are arranged between the first inspection track (120) and the second inspection track (220).

7. The dual-channel image flexibility integrated machine according to claim 2, characterized in that: The starting ends of the first NG discharge channel (130) and the second NG discharge channel (230) are provided with a discharge portion (a), and the discharge portion (a) is located above the first detection channel (120) and the second detection channel (220).

8. The dual-channel image flexibility integrated machine according to claim 7, characterized in that: A second push rod (600) is provided between the first NG discharge channel (130) and the second NG discharge channel (230), and the two second push rods (600) are movably arranged on the same push rack; The two second push rods (600) are pushed out toward both sides.

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