Defective product box storage mechanism

By setting up a gas supply assembly and a mesh structure in the storage mechanism of the defective product box, the problem of difficulty in entering the box in the automated production line is solved, and the box entry rate is improved and the production cost is reduced.

CN222710258UActive Publication Date: 2025-04-04GTI(TIANJIN) TECH DEV CO LTD
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Patent Information

Application Number
CN202421381749.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-04
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

In automated production lines, traditional bad product box storage mechanisms are difficult to effectively collect unqualified products that are adhered to the inlet or the top of the inner wall.

Method used

A bad product box storage mechanism is designed, including a box body, a vertical plate and a gas supply assembly. An inlet for unqualified products is set on the top of the box body, and the air supply assembly blows air to the inlet through the air nozzle to help the unqualified products fall into the box body. At the same time, yarn mesh and sheet metal parts are installed on the front and back of the box, and the airflow is evenly distributed to prevent back-rise and random flight.

Benefits of technology

Through airflow control and structural design, the box entry rate of unqualified products is significantly improved, the problem of difficult box entry is solved, and the structure is simple, easy to install and maintain, reducing production costs.

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Abstract

The utility model relates to the technical field of material collection of automated production lines, and in particular to a defective product box storage mechanism, wherein the defective product box storage mechanism comprises a box body and a vertical plate, wherein the box body is arranged in front of the vertical plate, and the box body is detachably connected to the top of the vertical plate; the box body is used to collect and store defective products, and a defective product inlet is arranged on the top of the box body; an air supply component is arranged on the back of the vertical plate, and air is blown to the defective product inlet through the air supply component, so that the defective products adhering to the inlet end can fall into the box body, and the problem of defective products being difficult to enter the box is solved through airflow control and structural design, and the rate of defective products entering the box is significantly improved. The defective product box storage mechanism provided by the utility model has a simple structure, is easy to install and maintain, and reduces production costs.
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Description

Technical Field

[0001] The utility model relates to the technical field of material collection of an automated production line, in particular to a defective product box storage mechanism. Background Art

[0002] In automated production lines, defective product box storage mechanisms are usually used to collect and store defective products. However, conventional defective product box storage mechanisms often encounter the problem of difficulty in placing defective products into boxes during operation, especially when defective products are stuck to the top of the entrance or the inner wall of the box body, making it even more difficult for them to fall into the box body smoothly. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the related art. To this end, the utility model provides a defective product box storage mechanism.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A defective product box storage mechanism, comprising:

[0006] A box body and a vertical plate, wherein the box body is arranged in front of the vertical plate, and the box body is detachably connected to the top of the vertical plate;

[0007] Wherein, the box body is used to collect and store unqualified products, and an unqualified product entrance is arranged on the top of the box body;

[0008] An air supply component is arranged on the back side of the vertical plate, and the air supply component blows air toward the inlet of the defective products.

[0009] Furthermore, the box body further comprises a front opening and a rear opening, and the front opening and the rear opening are symmetrically arranged on the front and back sides of the box body;

[0010] Also included is a gauze mesh, which covers the front opening and the rear opening.

[0011] Furthermore, the gauze is fixed to the front opening and the rear opening by means of sheet metal parts.

[0012] Furthermore, the gas supply assembly includes a nitrogen source, an air pipe and an air nozzle, the nitrogen source, the air pipe and the air nozzle are connected in sequence, the air nozzle is arranged above the defective product entrance, and the air nozzle is aligned with the defective product entrance of the box body.

[0013] Furthermore, two defective product entrances are provided, and the two defective product entrances are respectively provided at the left and right ends of the top of the box body, and two air nozzles are provided, and the two air nozzles are respectively aligned with the two defective product entrances.

[0014] Furthermore, it also includes a speed regulating valve, which is arranged between the nitrogen source and the air pipe, and is used to adjust the flow rate and flow of the nitrogen in the air pipe.

[0015] Furthermore, it also includes a top plate, which is arranged on the top of the vertical plate;

[0016] A baffle is provided at the front end of the top plate, and a gas nozzle placement plate is provided at the rear end of the top plate.

[0017] Furthermore, the sheet metal part is fixed to the box body by screws.

[0018] Furthermore, the speed regulating valve is arranged on the back side of the vertical plate.

[0019] Furthermore, the top plate is fixed to the vertical plate by screws.

[0020] The above one or more technical solutions in the embodiments of the utility model have at least one of the following technical effects:

[0021] The defective product box storage mechanism provided by the utility model has a defective product inlet at the top of the box body, and air is blown to the defective product inlet through the air supply component, so that the defective products adhering to the inlet end can fall into the box body. Through airflow control and structural design, the problem of difficulty in product entry is solved, and the rate of defective products entering the box is significantly improved. The defective product box storage mechanism provided by the utility model has a simple structure, is easy to install and maintain, and reduces production costs.

[0022] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 It is a three-dimensional structural schematic diagram of a defective product box storage mechanism provided by an embodiment of the utility model.

[0025] Figure 2 It is a front structural schematic diagram of a defective product box storage mechanism provided by an embodiment of the utility model.

[0026] Figure 3It is a side structural schematic diagram of a defective product box storage mechanism provided by an embodiment of the utility model.

[0027] Reference numerals:

[0028] 1. Box body; 11. Entrance for defective products; 12. Front opening; 2. Vertical plate; 3. Air supply assembly; 31. Air pipe; 32. Air nozzle; 33. Speed ​​regulating valve; 4. Gauze; 5. Sheet metal; 6. Top plate; 61. Baffle; 62. Air nozzle placement plate. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the drawings in the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The following embodiments are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.

[0030] In the description of the embodiments of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "top", "back", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0031] In the description of the embodiments of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0032] In the embodiments of the present invention, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0033] Combine the following Figures 1 to 3 The utility model describes a defective product box storage mechanism.

[0034] A defective product box storage mechanism includes: a box body 1 and a vertical plate 2, wherein the box body 1 is arranged in front of the vertical plate 2, and the box body 1 is detachably connected to the top of the vertical plate 2; the box body 1 and the vertical plate 2 can be made of plastic or stainless steel according to actual needs. The detachable connection is a common connection method in the prior art, such as a threaded structure connection, a snap connection or a clamping connection, but is not limited to the connection methods listed above.

[0035] The box body 1 is used to collect and store unqualified products, and an unqualified product inlet 11 is arranged on the top of the box body 1 ; unqualified products generated during the production process are placed into the box body 1 through the unqualified product inlet 11 .

[0036] The air supply component 3 is arranged on the back of the vertical plate 2, and the air supply component 3 blows air toward the defective product entrance 11. In the process of putting defective products into the box body 1, it is often difficult to put defective products into the box, especially due to static electricity or the viscosity of the object itself, the defective products are at the defective product entrance 11 and are difficult to fall into the box body 1 smoothly. By setting the air supply component 3 to blow air toward the defective product entrance 11, the defective products can fall into the box body 1 smoothly.

[0037] According to a specific embodiment provided by the utility model, the box body 1 further includes a front opening 12 and a rear opening (not shown in the figure), and the front opening 12 and the rear opening are symmetrically arranged on the front and back of the box body 1;

[0038] The box body 1 further comprises a gauze 4, which covers the front opening 12 and the rear opening. The gauze 4 structure can evenly disperse the airflow blown into the box body 1 and discharge it out of the box body 1 through the holes of the gauze 4, effectively preventing the occurrence of airflow back-up and defective products flying around when the airflow is large.

[0039] According to a specific embodiment provided by the utility model, the gauze 4 is fixed to the front opening 12 and the rear opening by a sheet metal part 5. The sheet metal part 5 is a rectangular metal sheet with a window in the middle, which is processed by a sheet metal process. The four corners of the metal sheet are provided with threaded holes. Two equal-sized sheet metal parts 5 sandwich the gauze 4 in the middle, and the sheet metal parts 5 are installed on the periphery of the front opening 12 and the rear opening by screws. When the gauze 4 is damaged or needs to be replaced, the arrangement of the sheet metal part 5 structure makes the gauze 4 quick and easy to replace.

[0040] According to a specific embodiment provided by the utility model, the gas supply assembly 3 includes a nitrogen source (not shown in the figure), an air pipe 31 and an air nozzle 32, the nitrogen source, the air pipe 31 and the air nozzle 32 are connected in sequence, the air nozzle 32 is arranged above the defective product inlet 11, and the air nozzle 32 is aligned with the defective product inlet 11 of the box body 1. The chemical properties of nitrogen are very stable and generally do not react with other substances. This inert quality allows it to be safely used in production lines.

[0041] According to a specific embodiment provided by the utility model, two defective product inlets 11 are provided, and the two defective product inlets 11 are respectively provided at the left and right ends of the top of the box body 1, and two air nozzles 32 are provided, and the two air nozzles 32 are respectively aligned with the two defective product inlets 11. Providing two air nozzles 32 can make the blown nitrogen more evenly dispersed, which is conducive to the defective products falling into the box body 1 smoothly.

[0042] According to a specific embodiment provided by the utility model, a speed regulating valve 33 is also included, and the speed regulating valve 33 is arranged between the nitrogen source and the air pipe 31, and the speed regulating valve 33 is used to adjust the flow rate and flow of nitrogen in the air pipe 31. By setting the speed regulating valve 33, the flow rate and flow rate of the gas can be adjusted at any time according to the actual application situation. When the mass of the unqualified products is large, the speed regulating valve 33 is adjusted to make the flow rate and flow of the blown gas relatively large, so that the unqualified products can fall into the box body 1 more smoothly; when the mass of the unqualified products is small, the speed regulating valve 33 is adjusted to make the flow rate and flow of the blown gas relatively small, which can effectively prevent the airflow from rising back, thereby avoiding the occurrence of the situation where the unqualified products fly around.

[0043] According to a specific embodiment provided by the utility model, it also includes a top plate 6, and the top plate 6 is arranged on the top of the vertical plate 2;

[0044] The front end of the top plate 6 is provided with a baffle plate 61, and the rear end of the top plate 6 is provided with a nozzle placement plate 62. The baffle plate 61 is provided at the front end of the top plate 6 so that the gas blown out of the nozzle 32 can act more concentratedly on the defective product inlet 11, so that the process of defective products falling into the box body 1 is smoother, and it can also prevent the defective products from falling outside the box body 1 through the front edge of the top of the box body 1 during the process of collecting defective products; the nozzle placement plate 62 is provided at the rear end of the top plate 6, on the one hand, to place the nozzle 32, and on the other hand, to prevent the defective products from falling outside the box body 1 through the rear edge of the top of the box body 1 during the process of collecting defective products.

[0045] According to a specific embodiment provided by the utility model, the speed regulating valve 33 is arranged on the back side of the vertical plate 2 .

[0046] According to a specific embodiment provided by the utility model, the top plate 6 is fixed to the vertical plate 2 by screws; the screw structure is connected and fastened, which is convenient for disassembly and installation.

[0047] The use process of the defective product storage mechanism provided by the utility model is as follows: first, the nitrogen source, the air pipe 31, the speed regulating valve 33 and the air nozzle 32 are connected to ensure that the nitrogen flow path is unobstructed; then, the box body 1 is installed below the air nozzle 32 to ensure that the air nozzle 32 is aligned with the defective product entrance 11; finally, the nitrogen source is started, and the flow rate and flow velocity of the gas are adjusted by the regulating valve to make the gas flow blow out through the air nozzle 32 to help the defective products fall smoothly into the box body 1, thereby completing the collection of the defective products.

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A defective product box storage mechanism, characterized in that: include: A box body and a vertical plate, wherein the box body is arranged in front of the vertical plate, and the box body is detachably connected to the top of the vertical plate; Wherein, the box body is used to collect and store unqualified products, and an unqualified product entrance is arranged on the top of the box body; An air supply component is arranged on the back side of the vertical plate, and the air supply component blows air toward the inlet of the defective products.

2. The defective product box storage mechanism according to claim 1, characterized in that: The box body further comprises a front opening and a rear opening, wherein the front opening and the rear opening are symmetrically arranged on the front and the rear of the box body; Also included is a gauze mesh, which covers the front opening and the rear opening.

3. The defective product box storage mechanism according to claim 2, characterized in that: The gauze is fixed to the front opening and the rear opening through sheet metal parts.

4. The defective product box storage mechanism according to claim 1, characterized in that: The gas supply assembly includes a nitrogen source, an air pipe and an air nozzle, wherein the nitrogen source, the air pipe and the air nozzle are connected in sequence, the air nozzle is arranged above the defective product entrance, and the air nozzle is aligned with the defective product entrance of the box body.

5. The defective product box storage mechanism according to claim 4, characterized in that: Two defective product entrances are provided, and the two defective product entrances are respectively provided at the left and right ends of the top of the box body; two air nozzles are provided, and the two air nozzles are respectively aimed at the two defective product entrances.

6. The defective product box storage mechanism according to claim 4, characterized in that: It also includes a speed regulating valve, which is arranged between the nitrogen source and the air pipe, and is used to adjust the flow rate and flow of the nitrogen in the air pipe.

7. The defective product box storage mechanism according to claim 4, characterized in that: It also includes a top plate, which is arranged on the top of the vertical plate; A baffle is provided at the front end of the top plate, and a gas nozzle placement plate is provided at the rear end of the top plate.

8. The defective product box storage mechanism according to claim 3, characterized in that: The sheet metal part is fixed to the box body by screws.

9. The defective product box storage mechanism according to claim 6, characterized in that: The speed regulating valve is arranged on the back side of the vertical plate.

10. The defective product box storage mechanism according to claim 7, characterized in that: The top plate is fixed to the vertical plate by screws.