A device for preparing a strip zinc anode

By designing the cutting mechanism of the strip zinc anode preparation device, the synchronous rotation of the cutting block is achieved by using gear transmission, the problem of cutting discontinuousness of traditional devices is solved, the production efficiency is improved, and the cutting length is flexible.

CN222710923UActive Publication Date: 2025-04-04JIAOZUO LONGYI ANTICORROSIVE MATERIALS CO LTD
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Patent Information

Application Number
CN202421496085.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-04
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

There is discontinuity in the cutting process of conventional strip zinc anode preparation devices, which affects production efficiency and is difficult to accurately control the length of each anode sheet.

Method used

A device for preparing a strip-shaped zinc anode is designed, using a cutting mechanism composed of a rotating shaft, cutting block, tool and tool groove. The synchronous eccentric rotation of the cutting block is achieved through gear transmission, ensuring the precise alignment of the tool and tool groove, and achieving continuous cutting of the strip-shaped zinc anode.

Benefits of technology

Continuous cutting of the strip-shaped zinc anode is achieved, which maximizes the continuity and efficiency of the preparation device, and can adjust the cutting length according to the motor speed and movement speed, and flexibly control the preparation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for preparing strip zinc anodes, comprising support legs and pillars; the support legs are four in number, the top ends of the four support legs are all fixedly connected to the lower surface of a workbench, the rear end of the upper surface of the workbench is fixedly connected to a fixing plate, the front side of the fixing plate is provided with a cutting mechanism, and the rear end of the cutting mechanism extends to the outside of the rear side of the fixing plate; the pillars are all fixedly connected to the upper surface of the workbench, the top ends of the pillars are all fixedly connected to the lower surface of a guide plate, the middle part of the guide plate is located between the middle parts of the cutting mechanism, and a guide groove is provided in the middle part of the upper surface of the guide plate. The device for preparing strip zinc anodes realizes continuous cutting of strip zinc anodes, maximizes the continuity and efficiency of the device for preparing strip zinc anodes, and can adjust the cutting length according to the motor speed and the moving speed of the strip zinc anode, so that the preparation process can be flexibly controlled.
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Description

Technical Field

[0001] The utility model relates to the technical field of strip zinc anode production, in particular to a preparation device for a strip zinc anode. Background Art

[0002] Strip zinc anode is an important material used in the electroplating industry. It is usually used to form a protective zinc layer on the metal surface. This anode usually exists in the form of a strip to effectively cover and protect the metal surface during the electroplating process. However, the strip zinc anode needs to be cut according to specific sizes and lengths before use in the electroplating process to ensure that a uniform and effective protective layer is formed on the metal surface.

[0003] Conventional zinc anode strip preparation devices are usually driven by electric motors, which transmit power to cutting tools through a transmission system (such as belts, chains or gear transmission) to ensure that the zinc anode strips are accurately and effectively cut into anode sheets or rolls of required sizes;

[0004] The traditional preparation device of strip zinc anode has the following problems: since the motor transmits power to the cutting tool through a transmission system (such as a belt, chain or gear drive), it is mostly stationary during cutting and may need to pause between cutting to wait for the next cutting command, resulting in discontinuous cutting process, affecting production efficiency, and it is difficult to accurately control the length of each anode sheet, resulting in inconsistent cutting length. For this reason, we propose a preparation device for strip zinc anode. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a device for preparing strip zinc anodes, so as to realize continuous cutting of strip zinc anodes, maximize the continuity and efficiency of the device for preparing strip zinc anodes, and adjust the cutting length according to the motor speed and the moving speed of the strip zinc anodes, so that the preparation process can be flexibly controlled, and the problems in the background technology can be effectively solved.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for preparing a strip zinc anode, comprising a support leg and a support column;

[0007] Support legs: There are four of them, the top ends of which are fixedly connected to the lower surface of a workbench, a fixing plate is fixedly connected to the rear end of the upper surface of the workbench, a cutting mechanism is provided on the front side of the fixing plate, and the rear end of the cutting mechanism extends to the outside of the rear side of the fixing plate;

[0008] Pillars: They are all fixedly connected to the upper surface of the workbench, and the top of the pillars are fixedly connected to the lower surface of a guide plate. The middle of the guide plate is located between the middle parts of the cutting mechanism. A guide groove is opened in the middle of the upper surface of the guide plate, and a cut is opened in the middle of the bottom wall of the guide groove. The cut is installed in conjunction with the cutting mechanism to achieve continuous cutting of the strip zinc anode, maximize the continuity and efficiency of the strip zinc anode preparation device, and the cutting length can be adjusted according to the motor speed and the moving speed of the strip zinc anode, so that the preparation process can be flexibly controlled.

[0009] Furthermore, it also includes a single-chip microcomputer, which is arranged at the right end of the upper surface of the workbench, and the input end of the single-chip microcomputer is electrically connected to an external power supply to facilitate the regulation of the operation of various electrical appliances.

[0010] Furthermore, the cutting mechanism includes a rotating shaft, a cutting block, a tool and a tool groove, the rotating shaft is rotatably connected to the upper and lower ends of the front side of the fixed plate respectively, the rear end of the rotating shaft extends to the outside of the rear side of the fixed plate, the front end of the rotating shaft is fixedly connected to the cutting block, the bottom end of the upper cutting block is installed with a tool through bolts, the tool is located in the incision, and the top end of the cutting block at the lower end is provided with a tool groove, the tool groove and the tool are installed in coordination to achieve continuous cutting of the strip zinc anode.

[0011] Furthermore, the cutting mechanism also includes a limit block, a limit hole, a limit column, a limit plate, a fixed block and a guide slot, the limit blocks are respectively fixedly connected to the upper and lower ends of the front side of the fixed plate, the limit holes are arranged inside the limit blocks, the inner walls of the limit holes are slidably connected to the limit columns, the ends of the limit columns close to the center of the fixed plate are fixedly connected to two limit plates, the fixed blocks are fixedly connected to the right end of the outer surface of the cutting block, the fixed blocks are arranged inside with guide slots, the guide slots are slidably connected to the outer surfaces of the vertically adjacent limit columns, and the guide slots are located between two vertically adjacent limit plates, to ensure the stability and accuracy of the cutting device during the cutting process.

[0012] Furthermore, it also includes a mounting shell, which is fixedly connected to the rear side of the fixing plate to facilitate the installation of internal components of the cutting mechanism.

[0013] Furthermore, the cutting mechanism also includes a driving mechanism, which includes gears. There are two gears, which are fixedly mounted on the rear ends of the rotating shaft respectively. The two gears are meshed and connected, and both gears are located inside the mounting shell to achieve synchronous eccentric rotation.

[0014] Furthermore, the driving mechanism also includes a motor, which is installed on the rear side of the mounting shell by bolts, the front end of the output shaft of the motor is fixedly connected to the rear end of the rotating shaft at the upper end, and the input end of the motor is electrically connected to the output end of the single-chip microcomputer to drive the cutting mechanism to operate.

[0015] Compared with the prior art, the beneficial effects of the utility model are: the device for preparing the strip zinc anode has the following advantages:

[0016] When the rotating shaft at the upper end rotates, it also drives the rotation of the gear at the upper end, so that the gear at the upper end is meshed and connected with the gear at the lower end, driving the cutting block and the knife groove at the lower end to rotate eccentrically around the rotating shaft at the lower end, and then through the transmission of the gear, the two cutting blocks can rotate eccentrically synchronously and approach a center point, driving the tool and the knife groove to move periodically, thereby ensuring that the tool can be accurately aligned with the knife groove in each rotation cycle, so as to effectively cut the strip zinc anode moved to the incision, and can be adjusted according to the speed of the motor and the moving speed of the strip zinc anode pushed by the staff to control the cutting length of the strip zinc anode, thereby realizing continuous cutting of the strip zinc anode without stopping and waiting, thereby maximizing the continuity and efficiency of the strip zinc anode preparation device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a partial cross-sectional structural schematic diagram of the front side of the utility model;

[0019] Figure 3 It is a schematic diagram of the structure of the utility model enlarged at A;

[0020] Figure 4 It is a schematic diagram of the structure enlarged at B of the utility model;

[0021] Figure 5 The utility model is a rear side sectional structural schematic diagram of the installation shell.

[0022] In the figure: 1 supporting leg, 2 working table, 3 cutting mechanism, 301 rotating shaft, 302 driving mechanism, 3021 motor, 3022 gear, 303 cutting block, 304 limiting block, 305 limiting column, 306 limiting plate, 307 fixing block, 308 guide slide, 309 cutting tool, 310 cutting tool groove, 311 limiting hole, 4 fixing plate, 5 mounting shell, 6 guide groove, 7 guide plate, 8 pillar, 9 single chip computer, 10 incision. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-5 , This embodiment provides a technical solution: a device for preparing a strip zinc anode, comprising a support leg 1 and a support 8;

[0025] Support legs 1: There are four of them, the top ends of the four support legs 1 are fixedly connected to the lower surface of a workbench 2, and also include a single-chip microcomputer 9, which is arranged at the right end of the upper surface of the workbench 2, and the input end of the single-chip microcomputer 9 is electrically connected to an external power supply. The rear end of the upper surface of the workbench 2 is fixedly connected to a fixed plate 4, and also includes a mounting shell 5, which is fixedly connected to the rear side of the fixed plate 4, and the front side of the fixed plate 4 is provided with a cutting mechanism 3, and the rear end of the cutting mechanism 3 extends to the outside of the rear side of the fixed plate 4. The cutting mechanism 3 includes a rotating shaft 301, a cutting block 303, a tool 309 and a tool groove 310, and the rotating shaft 301 is rotatably connected to the upper and lower ends of the front side of the fixed plate 4, and the rear ends of the rotating shaft 301 extend to the rear of the fixed plate 4. On the outside of the side, the front end of the rotating shaft 301 is fixedly connected with a cutting block 303, and the eccentric part of the cutting block 303 is fixedly connected to the front end of the rotating shaft 301. The bottom end of the cutting block 303 at the upper end is installed with a tool 309 by bolts, and the tool 309 is located in the incision 10. The top of the cutting block 303 at the lower end is provided with a tool groove 310, and the tool groove 310 is installed in cooperation with the tool 309. The cutting mechanism 3 also includes a limit block 304, a limit hole 311, a limit column 305, a limit sheet 306, a fixed block 307 and a guide groove 308. The limit blocks 304 are respectively fixedly connected to the upper and lower ends of the front side of the fixed plate 4, and the limit holes 311 are provided inside the limit blocks 304. The inner walls of the limit holes 311 are slidably connected to the limit columns 30 5, one end of the limiting column 305 close to the center of the fixing plate 4 is fixedly connected to two limiting pieces 306, the fixing block 307 is fixedly connected to the right end of the outer surface of the cutting block 303, the fixing block 307 is provided with a guide slot 308 inside, the guide slot 308 is slidably connected to the outer surface of the vertically adjacent limiting column 305, the guide slot 308 is located between two vertically adjacent limiting pieces 306, the cutting mechanism 3 also includes a driving mechanism 302, the driving mechanism 302 includes a gear 3022, the number of the gears 3022 is two, the two gears 3022 are respectively fixedly sleeved on the rear end of the rotating shaft 301, the two gears 3022 are meshed and connected, the two gears 3022 are located inside the mounting shell 5, the driving mechanism 30 2 also includes a motor 3021, which is installed on the rear side of the installation housing 5 by bolts, and the front end of the output shaft of the motor 3021 is fixedly connected to the rear end of the upper rotating shaft 301, and the input end of the motor 3021 is electrically connected to the output end of the single chip computer 9. When gradually moving to between the knife groove 310 and the tool 309, the motor 3021 is controlled by the single chip computer 9 to operate, and the output shaft of the motor 3021 rotates to drive the upper rotating shaft 301 to rotate, and the upper rotating shaft 301 drives the upper cutting block 303 to rotate around its eccentricity, and the eccentric rotation of the cutting block 303 drives the tool 309 to rotate around the same rotating shaft 301, and at the same time, the eccentric rotation of the cutting block 303 also drives the limiting column 305 to move in the guide slot 308.The limiting plate 306 on the limiting column 305 ensures that the limiting column 305 is in a stable position during the movement to prevent it from falling off, so that the limiting column 305 can be slid and adjusted in the limiting hole 311 to ensure the stability and accuracy of the cutting device during the cutting process. The rotating shaft at the upper end also drives the gears 3022 at the upper and lower ends to rotate synchronously. At the same time, the rotating shaft 301 at the upper end also drives the rotation of the gear 3022 at the upper end when rotating, so that the gear 3022 at the upper end is meshed and connected with the gear 3022 at the lower end, driving the cutting block 303 and the knife groove 310 at the lower end to eccentrically rotate around the rotating shaft 301 at the lower end. Rotate, and then through the transmission of the gear 3022, the two cutting blocks 303 can rotate synchronously and eccentrically and approach a center point, driving the tool 309 and the knife groove 310 to move periodically, thereby ensuring that the tool 309 can accurately align with the knife groove 310 in each rotation cycle, so as to effectively cut the strip zinc anode moved to the incision 10, realize continuous cutting of the strip zinc anode, maximize the continuity and efficiency of the strip zinc anode preparation device, and can be adjusted according to the rotation speed of the motor 3021 and the moving speed of the strip zinc anode pushed by the staff to control the cutting length of the strip zinc anode;,

[0026] Pillars 8: They are all fixedly connected to the upper surface of the workbench 2, and the tops of the pillars 8 are fixedly connected to the lower surface of a guide plate 7. The middle of the guide plate 7 is located between the middle parts of the cutting mechanism 3. A guide groove 6 is opened in the middle of the upper surface of the guide plate 7, and a cutout 10 is opened in the middle of the bottom wall of the guide groove 6. The cutout 10 is installed in conjunction with the cutting mechanism 3. The strip zinc anode is placed in the guide groove 6, and then the staff gradually pushes the strip zinc anode to move to the right.

[0027] The working principle of a preparation device of a strip zinc anode provided by the utility model is as follows: first, the strip zinc anode is placed in the guide groove 6, and then the staff gradually pushes the strip zinc anode to move to the right. When it gradually moves to between the knife groove 310 and the tool 309, the single-chip microcomputer 9 controls the operation of the motor 3021. The output shaft rotation of the motor 3021 drives the upper rotating shaft 301 to rotate. The upper rotating shaft 301 drives the upper cutting block 303 to rotate around its eccentricity. The eccentric rotation of the cutting block 303 drives the tool 309 to rotate around the same rotating shaft 301. At the same time, the eccentric rotation of the cutting block 303 also drives the limiting column 305 to move in the guide groove 308, and the limiting piece 306 on the limiting column 305 ensures the position stability of the limiting column 305 during the movement to prevent it from falling off, so that the limiting column 305 is slidably adjusted in the limiting hole 311 to ensure the stability and accuracy of the cutting device during the cutting process. The rotating shaft also drives the gears 3022 at the upper and lower ends to rotate synchronously. At the same time, the rotating shaft 301 at the upper end also drives the rotation of the gear 3022 at the upper end when rotating, so that the gear 3022 at the upper end is meshed and connected with the gear 3022 at the lower end, driving the cutting block 303 and the knife groove 310 at the lower end to rotate eccentrically around the rotating shaft 301 at the lower end, and then through the transmission of the gear 3022, the two cutting blocks 303 can rotate eccentrically synchronously and approach a center point, driving the tool 309 and the knife groove 310 to move periodically, thereby ensuring that the tool 309 can be accurately aligned with the knife groove 310 in each rotation cycle, thereby effectively cutting the strip zinc anode moved to the incision 10, realizing continuous cutting of the strip zinc anode, maximizing the continuity and efficiency of the strip zinc anode preparation device, and can be adjusted according to the rotation speed of the motor 3021 and the moving speed of the strip zinc anode pushed by the staff to control the cutting length of the strip zinc anode.

[0028] It is worth noting that the specific model of the single chip microcomputer 9 disclosed in the above embodiment is STM32F207VCT6, and the motor 321 is recommended to be D180M-0160030B-E. The single chip microcomputer 9 controls the motor 321 to work using a method commonly used in the prior art.

[0029] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A device for preparing a strip zinc anode, characterized in that: It comprises a supporting leg (1) and a support column (8); Support legs (1): There are four support legs (1), the top ends of the four support legs (1) are fixedly connected to the lower surface of a workbench (2), the upper surface of the workbench (2) is fixedly connected to a fixing plate (4) at the rear end, the front side of the fixing plate (4) is provided with a cutting mechanism (3), and the rear end of the cutting mechanism (3) extends to the outside of the rear side of the fixing plate (4); Pillars (8): They are all fixedly connected to the upper surface of the workbench (2), and the top of the pillars (8) is fixedly connected to the lower surface of a guide plate (7). The middle of the guide plate (7) is located between the middle of the cutting mechanism (3). A guide groove (6) is opened in the middle of the upper surface of the guide plate (7), and a cutout (10) is opened in the middle of the bottom wall of the guide groove (6). The cutout (10) is installed in coordination with the cutting mechanism (3).

2. The device for preparing a strip zinc anode according to claim 1, characterized in that: It also includes a single-chip microcomputer (9), which is arranged at the right end of the upper surface of the workbench (2), and an input end of the single-chip microcomputer (9) is electrically connected to an external power supply.

3. The device for preparing a strip zinc anode according to claim 2, characterized in that: The cutting mechanism (3) comprises a rotating shaft (301), a cutting block (303), a cutting tool (309) and a cutting groove (310); the rotating shaft (301) is rotatably connected to the upper and lower ends of the front side surface of the fixed plate (4); the rear end of the rotating shaft (301) extends to the outside of the rear side surface of the fixed plate (4); the front end of the rotating shaft (301) is fixedly connected to the cutting block (303); the bottom end of the upper cutting block (303) is equipped with a cutting tool (309) via bolts; the cutting tool (309) is located in the incision (10); the top end of the lower cutting block (303) is provided with a cutting groove (310); the cutting groove (310) and the cutting tool (309) are installed in cooperation with each other.

4. The device for preparing a strip zinc anode according to claim 3, characterized in that: The cutting mechanism (3) further comprises a limit block (304), a limit hole (311), a limit column (305), a limit sheet (306), a fixed block (307) and a guide slot (308); the limit block (304) is fixedly connected to the upper and lower ends of the front side of the fixed plate (4), respectively; the limit block (304) is provided with a limit hole (311) inside; the inner wall of the limit hole (311) is slidably connected to the limit column (305); one end of the limit column (305) close to the center of the fixed plate (4) is fixedly connected to two limit sheets (306); the fixed block (307) is fixedly connected to the right end of the outer surface of the cutting block (303); the fixed block (307) is provided with a guide slot (308) inside; the guide slot (308) is slidably connected to the outer surface of the vertically adjacent limit column (305); and the guide slot (308) is located between two vertically adjacent limit sheets (306).

5. The device for preparing a strip zinc anode according to claim 3, characterized in that: It also comprises a mounting shell (5), wherein the mounting shell (5) is fixedly connected to the rear side of the fixing plate (4).

6. The device for preparing a strip zinc anode according to claim 5, characterized in that: The cutting mechanism (3) further comprises a driving mechanism (302), wherein the driving mechanism (302) comprises a gear (3022), wherein the number of the gears (3022) is two, and the two gears (3022) are respectively fixedly sleeved on the rear end of the rotating shaft (301), the two gears (3022) are meshedly connected, and the two gears (3022) are both located inside the mounting housing (5).

7. The device for preparing a strip zinc anode according to claim 6, characterized in that: The driving mechanism (302) further comprises a motor (3021), the motor (3021) being mounted on the rear side of the mounting housing (5) by means of bolts, the front end of the output shaft of the motor (3021) being fixedly connected to the rear end of the rotating shaft (301) at the upper end, and the input end of the motor (3021) being electrically connected to the output end of the single-chip computer (9).