Pump body grinding device

By using a design that combines robotic arms with multiple drill bit roulettes in the pump body grinding equipment, the problem of frequent drill bit replacement during grinding of complex pump bodies is solved, improving grinding efficiency and reducing drill bit wear.

CN222711008UActive Publication Date: 2025-04-04HUIZHOU YUANLI IND CO LTD
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Patent Information

Application Number
CN202421337272.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-04-04
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

When using complex pump body grinding equipment, existing pump body grinding equipment needs to frequently replace the drill bit, resulting in low grinding efficiency and long-term high temperature of the drill bit causes great wear.

Method used

A pump body grinding device is designed, using a combination of a robotic arm and a variety of drill bit roulettes to reduce the time of drill bit replacement, and a water outlet is set on the workbench to cool the drill bit.

Benefits of technology

It improves the efficiency of pump body polishing, reduces the frequency of drill bit replacement, reduces the wear of drill bits, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of pump body processing, specifically a pump body grinding device, the end of the mechanical arm is rotatably installed with a rotating shaft, the surface of the rotating shaft is covered with a proposer, the lower part of the lifter is equipped with a casing, the bottom of the casing is fixedly installed with a motor, the casing is covered on the circumferential surface of the rotating shaft, one side surface of the casing is installed with a fixing plate, the other side is fixedly installed with a cross bar, the bottom of the cross bar is covered with a connecting piece, the other end of the connecting piece is covered with a drill rod, the bottom of the drill disc is rotatably installed with a drill bit, the periphery of the drill disc is fixedly installed with an outer protective ring, the drill rod is rotatably connected with the drill disc, and a wheel disc equipped with a variety of drill bits is arranged below the mechanical arm, thereby eliminating the time required for replacing the drill bit when grinding the pump body, and a water outlet is arranged on the workbench below the drill bit to cool down the drill bit when it is overheated, thereby reducing the wear of the drill bit caused by long-term high-temperature operation.
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Description

Technical Field

[0001] The utility model belongs to the technical field of pump body processing, in particular to a pump body grinding device. Background Art

[0002] The pump is mainly composed of a pump body, a pump cover, an impeller, a pump shaft, etc. The pump body, as the core component, is generally made of metal casting. Its casting accuracy and quality directly affect the performance of the entire pump. During the casting process, due to defects in the mold and lack of casting technology, burrs are easily generated on the pump body, affecting the equipment and use. Therefore, the pump body needs to be polished and cleaned to improve the surface quality of the pump body. Therefore, it is particularly important to polish and clean the flash burrs remaining after casting.

[0003] In the prior art, pump body grinding technology is usually performed by mechanical automation or semi-automatic equipment to perform grinding and deburring operations, which is usually composed of a base, a robotic arm, a clamp, a drill bit, and a control console. Through the path set by the console, the robotic arm uses the drill bit at the end to grind the pump body at different angles.

[0004] In the prior art, due to the complex shape of the pump body, the automated grinding equipment for deburring such complex parts is not widely used in the market. When the pump body is too complicated, the drill bit needs to be replaced frequently, which leads to low grinding efficiency. Moreover, due to the complexity of the pump body, the drill bit will be in a high temperature state for a long time during operation, which causes great wear on the drill bit itself. Therefore, a pump body grinding device is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and address the problems existing in the existing equipment, the utility model proposes a pump body grinding device.

[0006] The technical solution adopted by the utility model to solve its technical problems is a pump body grinding device, comprising a base: a rotating shaft is rotatably installed at the end of the mechanical arm, a lifter is mounted on the surface of the rotating shaft, a casing is mounted below the lifter, a motor is fixedly installed at the bottom of the casing, the casing is mounted on the circumferential surface of the rotating shaft, a fixing plate is mounted on the surface of one side of the casing, a cross bar is fixedly mounted on the other side, a connecting piece is mounted on the bottom of the cross bar, a drill rod is mounted on the other end of the connecting piece, a drill bit is rotatably installed on the bottom of the drill disc, an outer protective ring is fixedly mounted on the periphery of the drill disc, and the drill rod is rotatably connected to the drill disc.

[0007] Preferably, a lifting base is fixedly mounted on the surface of the base, a mechanical arm is mounted on the top of the lifting base, the lifting base and the mechanical arm are rotationally connected via a transmission shaft, and the height of the drill bit is adjusted via the lifting base.

[0008] Preferably, two sets of slide rails are fixedly installed on both sides of the base, and sliders are movably installed on the surfaces of the slide rails. A fixed bracket is fixedly installed above the slider. The two sets of fixed brackets are rotatably connected through a movable shaft, and bearings are mounted on the contact surface between the movable shaft and the fixed bracket. During the grinding operation, the overall position of the workbench is adjusted by moving the sliders on both sides, and the pump body grinding operation is completed in cooperation with the robotic arm.

[0009] Preferably, the movable shaft passes through the workbench and is rotatably installed. The contact surface between the workbench and the movable shaft is provided with a bearing. A clamp is fixedly installed on the surface of the workbench. Two sets of taps are fixedly installed on the top of the clamp. By fixing the pump body on the clamp and tightening the taps, it is ensured that the pump body will not deviate, thereby avoiding problems with the accuracy of the pump body after forming.

[0010] Preferably, a lead screw is installed through the bottom of the workbench, a lead screw slider is mounted on the circumferential surface of the lead screw, slots are opened on both sides of the base, a turning handle is rotatably installed in the middle of the slot, the lead screw passes through the base horizontally, and the two side ends of the lead screw are rotatably connected to the turning handle.

[0011] Preferably, a water reservoir is fixedly installed in the middle of the base, a filter screen is arranged above the water reservoir, four sets of universal wheels are rotatably installed at the bottom of the base, a foot brake is fixedly installed between the universal wheels and the bottom, a water outlet is fixedly installed on the surface of the workbench, and a water pump is installed inside the workbench. The overall movement of the equipment is completed by the four sets of universal wheels, and the water reservoir arranged at the bottom can more conveniently clean the entire equipment.

[0012] The utility model is beneficial in that:

[0013] The utility model provides a pump body grinding device, in order to solve the problem that when the pump body is too complicated, the drill bit needs to be replaced frequently, which results in a short effective working time and low grinding efficiency, and due to the complexity of the pump body, the drill bit will be in a high temperature state for a long time during operation, which causes great wear on the drill bit itself. By arranging a wheel disk equipped with a variety of drill bits under the mechanical arm, the time required for the equipment to replace the drill bit when grinding the pump body is saved, and a water outlet is arranged on the workbench below the drill bit to cool down the drill bit when it is overheated, thereby reducing the wear of the drill bit caused by long-term high-temperature operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 It is an isometric view of the whole;

[0016] Figure 2 It is an isometric view of the screw structure;

[0017] Figure 3 It is an isometric view of the polished structure;

[0018] Figure 4 is an isometric view of the robotic arm;

[0019] Figure 5 is an isometric view of the base structure;

[0020] In the figure: 1. base; 2. foot brake; 3. universal wheel; 4. water reservoir; 5. filter; 6. workbench; 7. slide rail; 8. lead screw; 9. slider; 10. fixed bracket; 11. moving shaft; 12. housing; 13. lifter; 14. mechanical arm; 15. transmission shaft; 16. lifting base; 17. bearing; 18. turning handle; 19. lead screw slider; 20. rotating shaft; 21. fixture; 22. tap; 23. motor; 24. fixing plate; 25. cross bar; 26. connecting piece; 27. outer protective ring; 28. drill rod; 29. ​​drill bit; 30. drill disc; 61. water outlet. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5 As shown, a pump body grinding device comprises a base 1, a rotating shaft 20 is rotatably mounted on the end of the mechanical arm 14, a lifting device 13 is mounted on the surface of the rotating shaft 20, a casing 12 is mounted below the lifting device 13, a motor 23 is fixedly mounted on the bottom of the casing 12, the casing 12 is mounted on the circumferential surface of the rotating shaft 20, a fixing plate 24 is mounted on one side surface of the casing 12, a cross bar 25 is fixedly mounted on the other side, a connecting piece 26 is mounted on the bottom of the cross bar 25, a drill rod 28 is mounted on the other end of the connecting piece 26, a drill bit 29 is rotatably mounted on the bottom of the drill disc 30, an outer protective ring 27 is fixedly mounted on the periphery of the drill disc 30, the drill rod 28 is rotatably connected to the drill disc 30, a lifting base 16 is fixedly mounted on the surface of the base 1, a mechanical arm 14 is mounted on the top of the lifting base 16, and the lifting base 16 is rotatably connected to the mechanical arm 14 through a transmission shaft 15.

[0023] During operation, in the process of pump body processing, when the pump body is too complicated, the drill bit needs to be replaced frequently, which results in short effective working time and low grinding efficiency. In addition, due to the complexity of the pump body, the drill bit will be in a high temperature state for a long time during operation, which causes great wear on the drill bit itself. Therefore, a pump body grinding device is proposed to address the above problems. When the pump body is ground, the shaft of the motor 23 rotates, which will drive the shaft 20 installed at the end of the mechanical arm 14 to rotate synchronously, and the drill rod 28 is connected to the shaft 20 through a connecting piece 26. When the shaft 20 rotates, the drill rod 28 also rotates synchronously, and the drill disc 30 installed under the drill rod also rotates synchronously. A lifter 13 is installed at the connection between the shaft 20 and the mechanical arm 14 above the shaft 20. When the shaft 20 rotates, the lifter 13 will rotate synchronously. Through the operation of the lifting base 16, the overall height of the drill bit will change accordingly, and the rotation of the mechanical arm 14 is controlled by the console to complete the grinding operation of the pump body.

[0024] Furthermore, two groups of slide rails 7 are fixedly installed on both sides of the base 1, and sliders 9 are movably installed on the surfaces of the slide rails 7. A fixed bracket 10 is fixedly installed above the slider 9. The two groups of fixed brackets 10 are rotatably connected through a movable shaft 11. A bearing 17 is installed on the contact surface of the movable shaft 11 and the fixed bracket 10. The movable shaft 11 passes through the workbench 6 for rotatable installation. The contact surface of the workbench 6 and the movable shaft 11 is installed with a bearing 17. A clamp 21 is fixedly installed on the surface of the workbench 6, and two groups of taps 22 are fixedly installed on the top of the clamp 21. A lead screw 8 is installed through the bottom of the workbench 6, and a lead screw slider 19 is installed on the circumferential surface of the lead screw 8. Slots are opened on both sides of the base 1, and a rotating handle 18 is rotatably installed in the middle of the slot. The lead screw 8 passes through the base 1 horizontally, and the two side ends of the lead screw 8 are rotatably connected to the rotating handle 18.

[0025] During operation, the pump body to be polished is placed on the surface of the workbench 6 and fixed by the clamp 21. The sliders 9 on both sides are moved to drive the moving shaft 11 to move, and the workbench 6 will move synchronously with the moving shaft 11. By rotating the handle 18 in the middle of the rotating base 1, the screw slider 19 will move horizontally, and at the same time, it will drive the upper workbench 6 to move horizontally, so as to cooperate with the upper mechanical arm 14 to polish the pump body.

[0026] Furthermore, a water reservoir 4 is fixedly installed in the middle of the base 1, a filter screen 5 is arranged above the water reservoir 4, four sets of universal wheels 3 are rotatably installed at the bottom of the base 1, a foot brake 2 is fixedly installed between the universal wheels 3 and the bottom, a water outlet 61 is fixedly installed on the surface of the workbench 6, and a water pump is installed inside the workbench 6.

[0027] During operation, long-term grinding work will cause the drill bit to be in a high temperature state. The drill bit 29 is cooled down through the water outlet 61 arranged on the surface of the workbench 6, and then the water flows into the water reservoir 4 together with the grinding waste. The waste will be blocked by the filter net 5 arranged on the surface of the water reservoir 4, which is convenient for subsequent cleaning of the equipment.

[0028] Working principle: During the processing of the pump body, when the pump body is too complicated, the drill bit needs to be replaced frequently, which results in a short effective working time and low grinding efficiency. In addition, due to the complexity of the pump body, the drill bit will be in a high temperature state for a long time during operation, which causes great wear on the drill bit itself. Therefore, a pump body grinding device is proposed to address the above problems. When the pump body is ground, the shaft of the motor 23 rotates, which will drive the shaft 20 installed at the end of the mechanical arm 14 to rotate synchronously, and the drill rod 28 is connected to the shaft 20 through a connecting piece 26. When the shaft 20 rotates, the drill rod 28 also rotates synchronously, and the drill disc 30 installed under the drill rod also rotates synchronously. A lifter 13 is installed at the connection between the shaft 20 and the mechanical arm 14 above the shaft 20. When the shaft 20 rotates, the lifter 13 will rotate synchronously. Through the operation of the lifting base 16, the overall height of the drill bit will change accordingly, and the rotation of the mechanical arm 14 is controlled by the console to complete the grinding operation of the pump body. Place the pump body to be polished on the surface of the workbench 6 and fix it with the clamp 21. Move the sliders 9 on both sides to drive the moving shaft 11 to move. The workbench 6 will move synchronously with the moving shaft 11. By rotating the handle 18 in the middle of the base 1, the lead screw slider 19 will move horizontally, and at the same time, it will drive the upper workbench 6 to move horizontally to cooperate with the upper mechanical arm 14 to polish the pump body. Long-term polishing will cause the drill bit to be in a high temperature state. The drill bit 29 is cooled by the water outlet 61 set on the surface of the workbench 6. Then the water and the polished waste will flow into the water reservoir 4. The waste will be blocked by the filter 5 set on the surface of the water reservoir 4, which is convenient for subsequent cleaning of the equipment.

[0029] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A pump body grinding device, characterized in that: The invention comprises a mechanical arm (14), wherein a rotating shaft (20) is rotatably mounted at the end of the mechanical arm (14), a lifting device (13) is mounted on the surface of the rotating shaft (20), and the lifting device (13) comprises a housing (12) mounted below the lifting device (13), a motor (23) is fixedly mounted on the bottom of the housing (12), the housing (12) is mounted on the circumferential surface of the rotating shaft (20), a fixing plate (24) is mounted on the surface of one side of the housing (12), and a cross bar (25) is fixedly mounted on the other side, a connecting piece (26) is mounted on the bottom of the cross bar (25), and a drill rod (28) is mounted on the other end of the connecting piece (26); and a drill disc (30) comprises a drill bit (29) rotatably mounted on the bottom of the drill disc (30), an outer protective ring (27) is fixedly mounted on the periphery of the drill disc (30), and the drill rod (28) is rotatably connected to the drill disc (30).

2. A pump body grinding device according to claim 1, characterized in that: The invention comprises a base (1): a lifting base (16) is fixedly mounted on the surface of the base (1); a mechanical arm (14) is mounted on the top of the lifting base (16); the lifting base (16) and the mechanical arm (14) are rotatably connected via a transmission shaft (15).

3. A pump body grinding device according to claim 2, characterized in that: Two sets of slide rails (7) are fixedly mounted on both sides of the base (1), and sliders (9) are movably mounted on the surfaces of the slide rails (7). A fixed bracket (10) is fixedly mounted above the slider (9). The two sets of fixed brackets (10) are rotatably connected via a movable shaft (11), and a bearing (17) is mounted on the contact surface between the movable shaft (11) and the fixed bracket (10).

4. A pump body grinding device according to claim 3, characterized in that: The movable shaft (11) passes through the workbench (6) and is rotatably mounted. The contact surfaces between the workbench (6) and the movable shaft (11) are sleeved with bearings (17). A fixture (21) is fixedly mounted on the surface of the workbench (6). Two groups of taps (22) are fixedly mounted on the top of the fixture (21).

5. A pump body polishing device according to claim 4, characterized in that: A lead screw (8) is installed through the bottom of the workbench (6), and a lead screw slider (19) is mounted on the circumferential surface of the lead screw (8). Notches are provided on both sides of the base (1), and a rotating handle (18) is rotatably installed in the middle of the notch. The lead screw (8) passes through the base (1) horizontally, and the two side ends of the lead screw (8) are rotatably connected to the rotating handle (18).

6. A pump body polishing device according to claim 2, characterized in that: A water reservoir (4) is fixedly mounted in the middle of the base (1), a filter screen (5) is arranged above the water reservoir, four sets of universal wheels (3) are rotatably mounted at the bottom of the base (1), and a foot brake (2) is fixedly mounted between the universal wheels (3) and the bottom.

7. A pump body grinding device according to claim 4, characterized in that: A water outlet (61) is fixedly mounted on the surface of the workbench (6), and a water pump is installed inside the workbench (6).