Positioning tool for gear forgings
By designing a positioning tool for gear forgings including bottom plate and positioning components, the problem of cumbersome installation of gear forgings of different specifications in existing tooling is solved, rapid positioning and fixing is achieved, and processing efficiency is improved.
Patent Information
- Application Number
- CN202420611872.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The existing gear positioning tooling cannot quickly and conveniently install gear forgings of different specifications, resulting in time-consuming disassembly and installation processes and reducing processing production efficiency.
A positioning tool for gear forgings is designed, including a base plate and a positioning assembly. A plurality of long through holes are provided on the base plate, and the positioning assembly includes a positioning block, a slider and a bidirectional screw. The slider and positioning block are driven to slide and distance from the through hole by bidirectional screws, and quickly position and fix gear forgings of different specifications.
It realizes rapid positioning and fixing of gear forgings of different specifications, avoids the process of disassembly and improves processing production efficiency.
Smart Images

Figure CN222711506U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of positioning tooling, and in particular relates to a positioning tooling for gear forgings. Background Art
[0002] Gear transmission is one of the most common and important transmission modes in mechanical transmission. Tooling is a process device used to quickly tighten the workpiece during processing so that the machine tool, cutting tool and workpiece maintain the correct relative position. In the subsequent surface processing of gear forgings, the gears are clamped and limited by tooling.
[0003] The existing gear positioning tooling generally uses a three-jaw chuck to position the inner hole of the gear forging. Different gears have different inner holes. During surface treatment, the existing tooling (three-jaw chuck) cannot quickly and conveniently complete the installation of gears of different specifications. It is necessary to remove the jaws and replace them with different matching jaws. The disassembly and installation process wastes a lot of time and reduces the processing production efficiency.
[0004] Therefore, in order to solve the above problems, it is necessary to design a positioning tool for gear forgings. Utility Model Content
[0005] The utility model aims to provide a positioning tool for gear forgings to solve the technical problem that the existing tool is complicated in installing gear forgings of different specifications.
[0006] In order to solve the above technical problems, the utility model provides a positioning tool for gear forgings, comprising:
[0007] A bottom plate, comprising: at least two first long through holes and at least two second long through holes;
[0008] At least two positioning components, which include: two positioning blocks slidably connected to the first long through hole, two sliders slidably connected to the second long through hole, and a bidirectional screw rod meshed with the two sliders; wherein
[0009] The positioning block is arranged above the sliding block; and
[0010] The positioning block protrudes from the upper surface of the bottom plate;
[0011] The bidirectional screw is suitable for driving the two sliders to slide in the second long through hole and move away from each other when rotating, so as to drive the two positioning blocks to move away from each other, so as to position and fix the gear forging to be processed.
[0012] Furthermore, the positioning block comprises: an arc portion and a flat portion; wherein
[0013] The two positioning blocks are cylindrical when the plane parts are in contact with each other; and
[0014] The arc portion is suitable for contacting with the gear forging to be processed.
[0015] Furthermore, the positioning assembly further comprises: handles arranged at both ends of the bidirectional screw;
[0016] The handle is suitable for driving the bidirectional screw to rotate when rotating.
[0017] Further, the bottom plate comprises: a first plate;
[0018] The first long through hole is opened on the first plate.
[0019] Further, the bottom plate further comprises: a second plate arranged at the bottom of the first plate;
[0020] The second long through hole includes: a first long groove opened at the bottom of the first plate and a second long groove opened at the top of the second plate.
[0021] Further, at least two countersunk through holes are formed on the first plate;
[0022] The second plate is provided with at least two mounting through holes;
[0023] The countersunk through hole and the mounting through hole are concentrically arranged.
[0024] The beneficial effects of the utility model are:
[0025] (I) In the initial state of the utility model, the two positioning blocks are in contact with each other at the flat surface and are cylindrical. The gear forging to be processed is sleeved on the cylinder. By rotating the handle in the forward direction, the handle drives the bidirectional screw to rotate forward. The bidirectional screw meshes with the two sliders to drive the two sliders to slide in the second long through hole and move away from each other. The two sliders drive the positioning blocks to move away from each other to abut against the gear forging to be processed. Through the above steps, the gear forging to be processed can be quickly positioned and fixed to adapt to gear forgings of different specifications without disassembling the tooling, thereby improving the processing efficiency.
[0026] (ii) The utility model achieves the effect of facilitating the processing of the first long through hole by dividing the bottom plate into the first plate and the second plate; wherein the second long through hole is composed of a first long groove on the first plate and a second long groove on the second plate, thereby achieving the effect of facilitating the processing of the second long through hole.
[0027] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by practicing the utility model. The purpose and other advantages of the utility model are realized and obtained by the structures particularly pointed out in the description and the drawings.
[0028] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0030] Figure 1 It is a stereogram of the preferred embodiment of the whole of the utility model;
[0031] Figure 2 It is an exploded stereogram of a preferred embodiment of the base plate of the utility model.
[0032] In the figure:
[0033] Bottom plate 1, first plate 11, first long groove 111, countersunk through hole 112, second plate 12, second long groove 121, mounting through hole 122, first long through hole 13, second long through hole 14;
[0034] Positioning assembly 2 , positioning block 21 , arc portion 211 , plane portion 212 , slider 22 , bidirectional screw 23 , handle 24 . DETAILED DESCRIPTION
[0035] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example 1
[0036] like Figure 1 , Figure 2 As shown, this embodiment provides a positioning tool for a gear forging, comprising:
[0037] A base plate 1, comprising: at least two first long through holes 13 and at least two second long through holes 14; at least two positioning components 2, comprising: two positioning blocks 21 slidably connected to the first long through holes 13, two sliders 22 slidably connected to the second long through holes 14 and a bidirectional screw 23 meshing with the two sliders 22; wherein the positioning block 21 is arranged above the slider 22; and the positioning block 21 protrudes from the upper surface of the base plate 1; the bidirectional screw 23 is suitable for driving the two sliders 22 to slide and move away from each other in the second long through holes 14 when rotating, so as to drive the two positioning blocks 21 away from each other, so as to position and fix the gear forging to be processed; wherein the first long through hole 13, the second long through hole 14 and the positioning component 2 are used but not limited to three; wherein the first long through hole 13 and the second long through hole 14 are connected; wherein the first long through hole 13 and the second long through hole 14 are arranged, so as to achieve the effect of limiting the positioning block 21 and the slider 22.
[0038] The positioning block 21 includes: an arc portion 211 and a flat portion 212; wherein the two positioning blocks 21 are cylindrical when the flat portions 212 are in contact with each other; and the arc portion 211 is suitable for contacting the gear forging to be processed; wherein the arc portion 211 is provided on the positioning block 21, so as to reduce the crushing damage to the gear forging to be processed; and the flat portion 212 is provided on the positioning block 21, so as to ensure the hardness, when the two positioning blocks 21 are in contact with each other at the flat portions 212 and are cylindrical, they can adapt to the gear forging to be processed with a smaller hole diameter.
[0039] The positioning assembly 2 also includes: handles 24 arranged at both ends of the bidirectional screw 23; wherein the handles 24 are suitable for driving the bidirectional screw 23 to rotate when rotating; by arranging handles 24 at both ends of the bidirectional screw 23, the bidirectional screw 23 can be rotated from any side of the bidirectional screw 23.
[0040] In this embodiment, in the initial state, the two positioning blocks 21 are in contact at the flat portion 212 and are cylindrical. The gear forging to be processed is sleeved on the cylinder, and the handle 24 is rotated forward, so that the handle 24 drives the bidirectional screw 23 to rotate forward, and the bidirectional screw 23 engages with the two sliders 22 to drive the two sliders 22 to slide in the second long through hole 14 and move away from each other. The two sliders 22 drive the positioning blocks 21 to move away from each other to abut against the gear forging to be processed. Through the above steps, the gear forging to be processed can be quickly positioned and fixed to adapt to gear forgings of different specifications without disassembling the tooling, thereby improving the processing efficiency. Example 2
[0041] like Figure 1 , Figure 2 As shown, based on Example 1, this Example 2 includes:
[0042] The bottom plate 1 comprises: a first plate 11 ; wherein the first long through hole 13 is opened on the first plate 11 .
[0043] The base plate 1 also includes: a second plate 12 arranged at the bottom of the first plate 11; the second long through hole 14 includes: a first long groove 111 opened at the bottom of the first plate 11 and a second long groove 121 opened at the top of the second plate 12; wherein the base plate 1 is divided into the first plate 11 and the second plate 12, so as to facilitate the processing of the first long through hole 13; wherein the second long through hole 14 is composed of the first long groove 111 on the first plate 11 and the second long groove 121 on the second plate 12, so as to facilitate the processing of the second long through hole 13.
[0044] At least two countersunk through holes 112 are provided on the first plate 11; at least two mounting through holes 122 are provided on the second plate 12; wherein the countersunk through holes 112 and the mounting through holes 122 are concentrically arranged; wherein by arranging the countersunk through holes 112 and the mounting through holes 122 and arranging them concentrically, the effect of facilitating the assembly of the first plate 11 and the second plate 12 is achieved.
[0045] The structures and principles of the various devices selected in this application (parts whose specific structures are not described are all universal standard parts or parts known to those skilled in the art) are all known to those skilled in the art through technical manuals or through conventional experimental methods.
[0046] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0047] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0048] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A positioning tool for gear forgings, characterized in that: include: A bottom plate (1), comprising: at least two first long through holes (13) and at least two second long through holes (14); At least two positioning assemblies (2) comprising: two positioning blocks (21) slidably connected to the first long through hole (13), two sliding blocks (22) slidably connected to the second long through hole (14), and a bidirectional screw (23) meshing with the two sliding blocks (22); wherein The positioning block (21) is arranged above the sliding block (22); and The positioning block (21) protrudes from the upper surface of the bottom plate (1); The bidirectional screw (23) is suitable for driving the two sliders (22) to slide and move away from each other in the second long through hole (14) when rotating, so as to drive the two positioning blocks (21) to move away from each other, so as to position and fix the gear forging to be processed.
2. The positioning tool for gear forgings according to claim 1, characterized in that: The positioning block (21) comprises: an arc portion (211) and a flat portion (212); wherein The two positioning blocks (21) are cylindrical when the plane portions (212) are in contact with each other; and The arc portion (211) is suitable for contacting a gear forging to be processed.
3. The positioning tool for gear forgings according to claim 2, characterized in that: The positioning assembly (2) further comprises: handles (24) arranged at both ends of the bidirectional screw (23); wherein The handle (24) is suitable for driving the bidirectional screw rod (23) to rotate when rotating.
4. The positioning tool for gear forgings according to claim 3, characterized in that: The bottom plate (1) comprises: a first plate (11); The first long through hole (13) is opened on the first plate (11).
5. The positioning tool for gear forgings according to claim 4, characterized in that: The bottom plate (1) further comprises: a second plate (12) arranged at the bottom of the first plate (11); The second long through hole (14) comprises: a first long groove (111) opened at the bottom of the first plate (11) and a second long groove (121) opened at the top of the second plate (12).
6. The positioning tool for gear forgings according to claim 5, characterized in that: At least two countersunk through holes (112) are formed on the first plate (11); The second plate (12) is provided with at least two mounting through holes (122); wherein The countersunk through hole (112) and the mounting through hole (122) are arranged concentrically.