A new type of environmentally friendly rubber additive impurity removal device

By using an ion fan and an electrode plate group in the rubber additive decompression device, the rubber additive particles and impurities are charged and separated, and the problem of poor impurity removal effect in the prior art is solved, and efficient separation of particles and impurities is achieved.

CN222712566UActive Publication Date: 2025-04-04DALIAN XINRUI CHEM CO LTD
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Patent Information

Application Number
CN202420468113.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-04-04
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

When existing rubber additive impurity removal devices deal with rubber additive particles and impurities of similar particle size and weight, they have poor impurity removal effects and are difficult to separate efficiently.

Method used

Using an ion fan and electrode plate group, the rubber additive particles and impurities are charged through ionic wind, and the path deviation separation is performed using an electric field, so that the uncharged impurities and charged impurities are collected into different impurities boxes respectively.

Benefits of technology

The efficient separation of rubber additive particles and impurities with similar particle size and weight is achieved, which improves the impurity removal effect and ensures the high purity of rubber additives.

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Abstract

The utility model relates to the technical field of impurity removal devices, in particular to a novel environmentally friendly rubber additive impurity removal device, which can efficiently separate rubber additive particles and impurities with similar particle sizes and weights, thereby improving the impurity removal effect; it comprises an impurity removal box, a box door and a hopper; it also comprises an ion fan, an electrode plate group, an impurity box one, a collecting component and an impurity box two, the ion fan is installed on the left side of the impurity removal box, the air inlet of the ion fan is located outside the impurity removal box, an air outlet is arranged on the right side wall of the impurity removal box, the electrode plate group is installed on the top of the impurity removal chamber of the impurity removal box, the electrode plate group is located on the right side of the hopper, the impurity box one and the impurity box two are located in the impurity removal chamber of the impurity removal box, the impurity box one is located below the left side of the electrode plate group, the impurity box two is located below the right side of the impurity box one, the collecting component is arranged between the impurity box one and the impurity box two, and the collecting component is located below the middle part of the electrode plate group.
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Description

Technical Field

[0001] The utility model relates to the technical field of impurity removal devices, in particular to a novel environmentally friendly rubber additive impurity removal device. Background Art

[0002] After the new environmentally friendly rubber additive is produced, it is necessary to carry out an impurity removal process. In the prior art, a Chinese utility model patent with a publication number of CN213494866U proposes a rubber additive impurity removal device, which uses a baffle to separate a box into a filter chamber, a first storage chamber, and a second storage chamber, and uses a first filter screen and a second filter screen to filter rubber additives of different sizes and remove impurities; by using an intake pipe, a mesh plate, a filter cloth, an intake fan and a silica gel drying screen, the air entering the device can be filtered to prevent dust and water vapor in the air from contaminating the rubber additive; by using a fourth filter screen, a first vibration motor and an air pump, the filtered impurities can be repeatedly filtered.

[0003] However, the above-mentioned prior art blows the rubber additive through multiple filter screens through an air intake fan. When the rubber additive particles are similar in size and weight to the impurity particles, the impurities cannot be removed through air selection and multiple filter screens, resulting in a decrease in the impurity removal effect. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a novel environmentally friendly rubber additive impurity removal device which can efficiently separate rubber additive particles and impurities with similar particle sizes and weights and improve the impurity removal effect.

[0005] The utility model discloses a novel environmentally friendly rubber additive impurity removal device, comprising an impurity removal box, a box door and a hopper, an impurity removal chamber is arranged inside the impurity removal box, a pick-up and release port is arranged on the front end surface of the impurity removal box, the box door is installed on the pick-up and release port, the hopper is installed on the impurity removal box, and the output end of the hopper extends into the upper part of the impurity removal chamber of the impurity removal box; it also comprises an ion fan, an electrode plate group, an impurity box one, a collecting component and an impurity box two, the ion fan is installed on the left side of the impurity removal box, the air inlet of the ion fan is located outside the impurity removal box, an air outlet is arranged on the right side wall of the impurity removal box, the electrode plate group is installed on the top of the impurity removal chamber of the impurity removal box, the electrode plate group is located on the right side of the hopper, the impurity box one and the impurity box two are located in the impurity removal chamber of the impurity removal box, the impurity box one is located below the left side of the electrode plate group, the impurity box two is located below the right side of the impurity box one, and the collecting component is arranged between the impurity box one and the impurity box two. The collecting assembly is located at the lower middle part of the electrode plate group; the ion fan generates ion wind when running, and the ion wind is discharged through the output end of the hopper and the electrode plate group through the air outlet of the impurity removal box, the hopper is filled with rubber additive particles, and the output end of the hopper transports the rubber additive particles to the upper middle part of the impurity removal chamber of the impurity removal box, the rubber additive particles are transported to the right in the ion wind and pass through the electrode plate group, the ion wind charges both the rubber additive particles and the impurities, due to the different charging properties of the rubber additive particles and the impurities, a large path deviation is generated when the rubber additive particles and the impurities pass through the electric field generated by the electrode plate group, so that the uncharged impurities fall into the impurity box one, the charged impurities fall into the impurity box two, and the rubber additive particles fall into the collecting assembly, so that the rubber additive particles and impurities with similar particle size and weight are efficiently separated, the impurity removal effect is improved, and the practicability is good.

[0006] Preferably, it also includes filter plate 1 and filter plate 2, filter plate 1 is installed on the air inlet of the ion fan, and filter plate 2 is installed on the air outlet of the impurity removal box; filter plate 1 filters the air entering the ion fan, and filter plate 2 filters the ion wind discharged from the impurity removal box to prevent external impurities from entering the impurity removal box and causing contamination to the rubber additive particles.

[0007] Preferably, the collecting component includes two partitions, multiple support bars, filter drawer one, filter drawer two and filter drawer three. The two partitions are installed between impurity box one and impurity box two. Multiple support bars are installed relatively on the opposite surfaces of the two partitions. Filter drawer one, filter drawer two and filter drawer three are respectively slidably placed on the multiple support bars. Filter drawer one, filter drawer two and filter drawer three are arranged sequentially from top to bottom, and the sieve holes of filter drawer one, filter drawer two and filter drawer three are gradually reduced; filter drawer one, filter drawer two and filter drawer three screen rubber additives to separate rubber additives of different particle sizes, and filter drawer one, filter drawer two and filter drawer three can be conveniently taken out from between the two partitions along the multiple support bars, which has good practicality.

[0008] Preferably, it also includes two observation ports, a transparent panel is provided on the box door, and transparent observation ports are provided on impurity box one and impurity box two; observation ports are provided on impurity box one and impurity box two, so as to facilitate observation of the height of impurities in impurity box one and impurity box two through the transparent panel of the box door and the two observation ports. After impurity box one and impurity box two are full of impurities, impurity box one and impurity box two are taken out.

[0009] Preferably, it also includes collecting bucket 1, collecting bucket 2 and collecting bucket 3, which are connected as a whole from left to right, collecting bucket 1 is located above impurity box 1, collecting bucket 2 is located above collecting assembly, and collecting bucket 3 is located above impurity box 2; by arranging collecting bucket 1, collecting bucket 2 and collecting bucket 3, uncharged impurities, rubber additive particles and charged impurities are respectively collected and introduced into impurity box 1, collecting assembly and impurity box 2, thereby preventing the above-mentioned particles from falling outside impurity box 1, collecting assembly and impurity box 2, and having good practicality.

[0010] Preferably, it also includes a motor, a drive shaft and multiple stirring plates, the motor is installed on the side wall of the hopper, the output shaft of the motor is connected to the drive shaft, the drive shaft is rotatably installed in the hopper, and the multiple stirring plates are circumferentially installed on the outside of the drive shaft; the motor drives the drive shaft to rotate, the drive shaft drives the multiple stirring plates to rotate, and the multiple stirring plates stir the rubber additive particles in the hopper to avoid blockage at the output end of the hopper.

[0011] Compared with the prior art, the utility model has the following beneficial effects: the ion fan generates ion wind when in operation, and the ion wind is discharged through the outlet of the impurity removal box through the output end of the hopper and the electrode plate group; the hopper is filled with rubber additive particles, and the output end of the hopper transports the rubber additive particles to the upper middle part of the impurity removal chamber of the impurity removal box; the rubber additive particles are transported to the right in the ion wind and pass through the electrode plate group; the ion wind charges both the rubber additive particles and impurities; due to the different charging properties of the rubber additive particles and impurities, a large path deviation is generated when the rubber additive particles and impurities pass through the electric field generated by the electrode plate group, so that the uncharged impurities fall into the impurity box one, the charged impurities fall into the impurity box two, and the rubber additive particles fall into the collecting component, thereby efficiently separating the rubber additive particles and impurities of similar particle size and weight, improving the impurity removal effect, and having good practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the utility model;

[0013] Figure 2 It is a schematic diagram of the axonometric structure of the utility model;

[0014] Figure 3 It is a structural schematic diagram of the structures of the impurity box 1, the collecting assembly, the impurity box 2, the collecting bucket 1, the collecting bucket 2 and the collecting bucket 3;

[0015] Figure 4 It is a schematic diagram of the structure of the hopper, motor, drive shaft and stirring plate in the exploded state;

[0016] Figure 5 It is a schematic diagram of the structure when the collection components are in a disassembled state.

[0017] Markings in the attached drawings: 1. impurity removal box; 2. box door; 3. hopper; 4. ion fan; 5. electrode plate group; 6. impurity box one; 7. collecting assembly; 8. impurity box two; 9. filter plate one; 10. filter plate two; 11. partition; 12. support bar; 13. filter drawer one; 14. filter drawer two; 15. filter drawer three; 16. observation port; 17. collecting bucket one; 18. collecting bucket two; 19. collecting bucket three; 20. motor; 21. drive shaft; 22. stirring plate. DETAILED DESCRIPTION

[0018] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0019] Example 1

[0020] like Figures 1 to 3 As shown, a novel environmentally friendly rubber additive impurity removal device includes an impurity removal box 1, a box door 2 and a hopper 3. An impurity removal chamber is arranged inside the impurity removal box 1, a pick-up and release port is arranged on the front end surface of the impurity removal box 1, the box door 2 is installed on the pick-up and release port, the hopper 3 is installed on the impurity removal box 1, and the output end of the hopper 3 extends into the upper part of the impurity removal chamber of the impurity removal box 1; it also includes an ion fan 4, an electrode plate group 5, an impurity box 1 6, a collecting component 7 and an impurity box 2 8. The ion fan 4 is installed on the left side of the impurity removal box 1, the air inlet of the ion fan 4 is located outside the impurity removal box 1, an air outlet is arranged on the right side wall of the impurity removal box 1, the electrode plate group 5 is installed on the top of the impurity removal chamber of the impurity removal box 1, the electrode plate group 5 is located on the right side of the hopper 3, and the impurity box 1 6 and the impurity box 2 8 are located In the impurity removal chamber of the impurity removal box 1, the impurity box 1 6 is located at the lower left side of the electrode plate group 5, the impurity box 2 8 is located at the lower right side of the impurity box 1 6, the collecting component 7 is arranged between the impurity box 1 6 and the impurity box 2 8, and the collecting component 7 is located at the lower middle part of the electrode plate group 5; it also includes filter plate 1 9 and filter plate 2 10, filter plate 1 9 is installed on the air inlet of the ion blower 4, and filter plate 2 10 is installed on the air outlet of the impurity removal box 1; it also includes collecting bucket 1 17, collecting bucket 2 18 and collecting bucket 3 19, collecting bucket 1 17, collecting bucket 2 18 and collecting bucket 3 19 are connected as a whole from left to right, collecting bucket 1 17 is located above the impurity box 1 6, collecting bucket 2 18 is located above the collecting component 7, and collecting bucket 3 19 is located above the impurity box 2 8.

[0021] The ion fan 4 generates ion wind when in operation, and the ion wind is discharged through the outlet of the impurity removal box 1 through the output end of the hopper 3 and the electrode plate group 5. The rubber additive particles are filled in the hopper 3, and the output end of the hopper 3 transports the rubber additive particles to the upper middle part of the impurity removal chamber of the impurity removal box 1. The rubber additive particles are transported to the right in the ion wind and pass through the electrode plate group 5. The ion wind charges both the rubber additive particles and impurities. Due to the different charging properties of the rubber additive particles and impurities, a large path deviation is generated when the rubber additive particles and impurities pass through the electric field generated by the electrode plate group 5, so that the uncharged impurities fall into the impurity box 1 6, and the charged impurities fall into the impurity box 2 8. The rubber additive particles fall into the collecting component 7, so that the rubber additive particles and impurities with similar particle size and weight are efficiently separated, and the impurity removal effect is improved. The filter plate 1 9 filters the air entering the ion fan 4, and the filter plate 2 10 filters the ion wind discharged from the impurity removal box 1 to prevent external impurities from entering the impurity removal box 1 and causing pollution to the rubber additive particles. By setting a collecting bucket 1 17, a collecting bucket 2 18 and a collecting bucket 3 19, uncharged impurities, rubber additive particles and charged impurities are respectively collected and introduced into the impurity box 1 6, the collecting component 7 and the impurity box 2 8, so as to prevent the above-mentioned particles from falling outside the impurity box 1 6, the collecting component 7 and the impurity box 2 8.

[0022] Example 2

[0023] like Figure 3 and Figure 5 As shown, on the basis of Example 1, the collecting component 7 includes two partitions 11, multiple support bars 12, filter drawer one 13, filter drawer two 14 and filter drawer three 15. The two partitions 11 are installed between the impurity box one 6 and the impurity box two 8. Multiple support bars 12 are respectively installed on the opposite surfaces of the two partitions 11. The filter drawer one 13, filter drawer two 14 and filter drawer three 15 are respectively slidably placed on the multiple support bars 12. The filter drawer one 13, filter drawer two 14 and filter drawer three 15 are arranged in sequence from top to bottom, and the sieve holes of the filter drawer one 13, filter drawer two 14 and filter drawer three 15 gradually decrease; it also includes two observation ports 16, a transparent panel is arranged on the box door 2, and transparent observation ports 16 are arranged on the impurity box one 6 and the impurity box two 8.

[0024] Filter drawer one 13, filter drawer two 14 and filter drawer three 15 screen rubber additives to separate rubber additives of different particle sizes. Filter drawer one 13, filter drawer two 14 and filter drawer three 15 are conveniently taken out from between the two partitions 11 along multiple support strips 12. Observation ports 16 are provided on impurity box one 6 and impurity box two 8 to facilitate observation of the height of impurities in impurity box one 6 and impurity box two 8 through the transparent panel of the box door 2 and the two observation ports 16. When impurity boxes one 6 and impurity boxes two 8 are full of impurities, impurity boxes one 6 and impurity boxes two 8 are taken out.

[0025] Example 3

[0026] like Figure 1 and Figure 4 As shown, on the basis of Example 1, it also includes a motor 20, a drive shaft 21 and a plurality of stirring plates 22. The motor 20 is installed on the side wall of the hopper 3, the output shaft of the motor 20 is transmission-connected with the drive shaft 21, the drive shaft 21 is rotatably installed in the hopper 3, and the plurality of stirring plates 22 are circumferentially installed on the outside of the drive shaft 21.

[0027] The motor 20 drives the driving shaft 21 to rotate, and the driving shaft 21 drives the plurality of stirring plates 22 to rotate. The plurality of stirring plates 22 stir the rubber additive particles in the hopper 3 to prevent the output end of the hopper 3 from being blocked.

[0028] like Figures 1 to 5 As shown, the utility model is a novel environmentally friendly rubber additive impurity removal device. When it is working, first, the ion fan 4 is operated to generate ion wind, and the ion wind is discharged through the output end of the hopper 3 and the electrode plate group 5 through the air outlet of the impurity removal box 1. Then, the rubber additive particles are added to the hopper 3, and the motor 20 drives the drive shaft 21 to rotate. The drive shaft 21 drives multiple stirring plates 22 to rotate. The multiple stirring plates 22 stir the rubber additive particles in the hopper 3. The output end of the hopper 3 transports the rubber additive particles to the upper middle part of the impurity removal chamber of the impurity removal box 1. The rubber additive particles are transported to the right in the ion wind and pass through the electrode plate group 5. Then the ion wind charges the rubber additive particles and impurities. Due to the different charging properties of rubber additive particles and impurities, a large path deviation is generated when the rubber additive particles and impurities pass through the electric field generated by the electrode plate group 5. The collecting bucket 17, the collecting bucket 2 18 and the collecting bucket 3 19 respectively collect the uncharged impurities, rubber additive particles and charged impurities and introduce them into the impurity box 1 6, the collecting component 7 and the impurity box 2 8. Finally, the uncharged impurities fall into the impurity box 1 6, the charged impurities fall into the impurity box 2 8, and the rubber additive particles fall into the collecting component 7. The filtering drawer 13, the filtering drawer 2 14 and the filtering drawer 3 15 screen the rubber additives to separate the rubber additives of different particle sizes.

[0029] The main functions achieved by this utility model are:

[0030] 1. It can efficiently separate rubber additive particles and impurities with similar particle size and weight, and improve the impurity removal effect;

[0031] 2. It can screen rubber additives and separate rubber additives of different particle sizes;

[0032] 3. The rubber additives can be easily taken out after impurities are removed.

[0033] The utility model discloses a novel environmentally friendly rubber additive impurity removal device, and its installation method, connection method or setting method are all common mechanical methods, and can be implemented as long as the beneficial effects can be achieved; the utility model discloses a novel environmentally friendly rubber additive impurity removal device, and its impurity removal box 1, box door 2, hopper 3, ion fan 4, electrode plate group 5, impurity box one 6, impurity box two 8, filter drawer one 13, filter drawer two 14, filter drawer three 15, observation port 16, filter plate one 9, filter plate two 10, and motor 20 are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for creative labor by technicians in this field.

[0034] All technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0035] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A novel environmentally friendly rubber additive impurity removal device, comprising an impurity removal box (1), a box door (2) and a hopper (3), wherein an impurity removal chamber is arranged inside the impurity removal box (1), a take-in and put-out opening is arranged on the front end surface of the impurity removal box (1), the box door (2) is mounted on the take-in and put-out opening, the hopper (3) is mounted on the impurity removal box (1), and the output end of the hopper (3) extends into the upper part of the impurity removal chamber of the impurity removal box (1); characterized in that: The invention also comprises an ion blower (4), an electrode plate group (5), an impurity box 1 (6), a collecting assembly (7) and an impurity box 2 (8), wherein the ion blower (4) is installed on the left side of the impurity box (1), the air inlet of the ion blower (4) is located outside the impurity box (1), an air outlet is arranged on the right side wall of the impurity box (1), the electrode plate group (5) is installed on the top of the impurity removal chamber of the impurity removal chamber (1), the electrode plate group (5) is located on the right side of the hopper (3), the impurity box 1 (6) and the impurity box 2 (8) are located in the impurity removal chamber of the impurity removal chamber (1), the impurity box 1 (6) is located at the lower left side of the electrode plate group (5), the impurity box 2 (8) is located at the lower right side of the impurity box 1 (6), the collecting assembly (7) is arranged between the impurity box 1 (6) and the impurity box 2 (8), and the collecting assembly (7) is located at the lower middle part of the electrode plate group (5).

2. A novel environmentally friendly rubber additive impurity removal device as claimed in claim 1, characterized in that: It also includes filter plate 1 (9) and filter plate 2 (10), wherein filter plate 1 (9) is mounted on the air inlet of the ion blower (4), and filter plate 2 (10) is mounted on the air outlet of the impurity removal box (1).

3. A novel environmentally friendly rubber additive impurity removal device as claimed in claim 1, characterized in that: The collecting assembly (7) comprises two partitions (11), a plurality of supporting strips (12), a filter drawer 1 (13), a filter drawer 2 (14) and a filter drawer 3 (15); the two partitions (11) are installed between the impurity box 1 (6) and the impurity box 2 (8); a plurality of supporting strips (12) are installed on the opposite surfaces of the two partitions (11); the filter drawer 1 (13), the filter drawer 2 (14) and the filter drawer 3 (15) are slidably placed on the plurality of supporting strips (12); the filter drawer 1 (13), the filter drawer 2 (14) and the filter drawer 3 (15) are arranged in sequence from top to bottom; the sieve holes of the filter drawer 1 (13), the filter drawer 2 (14) and the filter drawer 3 (15) are gradually reduced.

4. A novel environmentally friendly rubber additive impurity removal device as claimed in claim 1, characterized in that: It also includes two observation ports (16). A transparent panel is provided on the box door (2), and both the impurity box 1 (6) and the impurity box 2 (8) are provided with transparent observation ports (16).

5. The novel environmentally friendly rubber additive impurity removal device as claimed in claim 1, characterized in that: The utility model also comprises a collecting bucket 1 (17), a collecting bucket 2 (18) and a collecting bucket 3 (19), wherein the collecting bucket 1 (17), the collecting bucket 2 (18) and the collecting bucket 3 (19) are connected as a whole from left to right, the collecting bucket 1 (17) is located above the impurity box 1 (6), the collecting bucket 2 (18) is located above the collecting assembly (7), and the collecting bucket 3 (19) is located above the impurity box 2 (8).

6. A novel environmentally friendly rubber additive impurity removal device as claimed in claim 1, characterized in that: The invention also comprises a motor (20), a drive shaft (21) and a plurality of stirring plates (22); the motor (20) is mounted on the side wall of the hopper (3); the output shaft of the motor (20) is transmission-connected to the drive shaft (21); the drive shaft (21) is rotatably mounted in the hopper (3); and the plurality of stirring plates (22) are circumferentially mounted on the outside of the drive shaft (21).

Citation Information

Patent Citations

  • Rubber additive impurity removal device

    CN213494866U