A mold preheating device
By designing a detachable mold preheating device, using stretching components, clamping components and control modules to heat in a vacuum environment, the problems of low energy efficiency, complex operation, high maintenance costs and poor heating uniformity in the prior art are solved, and efficient and uniform heating effects are achieved.
Patent Information
- Application Number
- CN202421503918.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing mold preheating devices have problems such as low energy efficiency, complex operation, high maintenance costs and poor heating uniformity.
A mold preheating device is designed, adopting a removable structure, including stretching components, clamping components and control modules, to improve heating efficiency and uniformity through a vacuum environment and heat insulation board.
Improves energy efficiency utilization efficiency, achieves uniform distribution of heating heat, simplifies operation and reduces maintenance costs.
Smart Images

Figure CN222712774U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold preheating, in particular to a mold preheating device. Background Art
[0002] The mold preheating device is mainly due to the demand for mold temperature control in industrial production. During the molding process, the temperature of the mold has an important impact on product quality, production efficiency and mold life.
[0003] The mold preheating device is designed to solve the problem of mold temperature being too low before molding. When the mold temperature is too low, it may cause problems such as poor material fluidity, molding difficulties, and unstable product quality during the molding process. The mold preheating device can heat the mold to an appropriate temperature before production to ensure the smooth progress of the molding process.
[0004] In addition, the application scope of mold preheating devices is also expanding. In addition to traditional molding processes such as injection molding and die casting, mold preheating devices are also widely used in casting, forging, rubber molding and other fields. These fields have different requirements for mold temperature control, which has promoted the continuous innovation and development of mold preheating device technology.
[0005] The existing mold preheating device generally has the following problems during the preheating and mold replacement process:
[0006] Energy efficiency issue: Although the mold preheating furnace can convert electrical energy into thermal energy using high-frequency electromagnetic induction, the energy efficiency of the entire heating process may not be high. The efficiency of converting electrical energy into thermal energy may be affected by many factors, and the energy utilization efficiency of existing mold preheating devices is low.
[0007] Operational complexity: The operation of some mold preheating devices may be relatively complicated and require professional operators to operate. This not only increases labor costs, but may also cause equipment damage or safety accidents due to improper operation.
[0008] Maintenance cost: The mold preheating device needs regular maintenance and care to ensure its normal operation and extend its service life. However, the maintenance cost of some equipment may be high, increasing the operating cost of the enterprise.
[0009] Heating uniformity: During mold preheating, maintaining heating uniformity is an important issue. Summary of the invention
[0010] The utility model aims to provide a mold preheating device to solve the problems existing in the above-mentioned prior art.
[0011] To achieve the above purpose, the utility model provides the following solutions:
[0012] The utility model provides a mold preheating device, comprising a shell, a bottom plate is installed at the bottom of the shell, a top plate is installed at the top of the shell, an upper partition and a lower partition are arranged inside the shell, the upper partition is located above the lower partition, a control module is arranged on the upper partition, the lower partition and the bottom plate, a preheating component is detachably connected to the lower partition, the preheating component is connected to the control module, a stretching component and a clamping component are detachably connected to the upper partition, the clamping component is detachably connected to the inside of the shell, the stretching component is rotatably connected to a heat insulation board, a preheating hole is opened on the upper partition, the heat insulation board is adapted to the preheating hole, the preheating component is located below the preheating hole, and the clamping component is located above the preheating hole.
[0013] Optionally, the stretching component includes a plurality of fixing parts, the bottom of the fixing part is fixedly connected to the top surface of the upper partition, the top of the fixing part is fixedly connected to two first rails, the ends of the two first rails away from the preheating hole are commonly fixedly connected to a connecting part, a telescopic rod is fixedly connected to the middle of the connecting part, the end of the telescopic rod away from the connecting part is fixedly connected to a stretching assembly, the stretching assembly is rotatably connected to the two first rails, the stretching assembly is rotatably connected to the insulation board, the end of the stretching assembly close to the insulation board is also rotatably connected to two special-shaped plates, the bottoms of the two special-shaped plates are fixedly connected to the top surface of the upper partition, the sides of the two special-shaped plates are fixedly connected to the fixing part, a groove is provided on the special-shaped plate, and the stretching assembly is adapted to the groove.
[0014] Optionally, the stretching assembly includes a fixed frame, a middle part of the fixed frame is fixedly connected to the telescopic rod, both ends of the fixed frame are respectively fixed with connecting frames, the two connecting frames are symmetrically arranged, and both ends of the connecting frames are respectively penetrated by a rotating shaft, one end of the rotating shaft close to the first track is rotatably connected to a driving wheel, and the end of the rotating shaft away from the first track is rotatably connected to a movable rod, and the end of the movable rod away from the first track is rotatably connected to the heat insulation board, and the two movable rods close to the connecting piece are respectively rotatably connected to rolling wheels, the rolling wheels are rotatably connected to the special-shaped plate, and the rolling wheels are adapted to the groove.
[0015] Optionally, the clamping assembly includes two second rails, both of which are detachably connected to the inside of the shell, and both of which are detachably connected to the upper partition at their bottom ends. Both of which are rotatably connected to sliding wheels, and a supporting cylinder is embedded in the sliding wheel, and the sliding wheel is rotatably connected to the supporting cylinder. A special-shaped body is fixedly connected to the two supporting cylinders, and a special-shaped hole is provided at one end of the special-shaped body away from the supporting cylinder. Two fixing rods are fixedly connected between the two special-shaped bodies, and the two fixing rods are located on both sides of the special-shaped hole. A clamping piece is embedded in the special-shaped hole, and the clamping piece is slidably connected to the special-shaped body. A plurality of springs are respectively fixedly connected to one end of the two clamping pieces away from the special-shaped holes, and the other end of the spring is fixedly connected to the special-shaped body.
[0016] Optionally, both second rails may be detachably connected with limiting members, and the limiting members are located above the sliding wheel.
[0017] Optionally, the preheating assembly includes a circular plate, the top surface of the circular plate is detachably connected to a heat dissipation protection plate, a plurality of heat dissipation holes are provided on the heat dissipation protection plate, the bottom surface of the circular plate is detachably connected to the top surface of the lower partition plate, a bracket is detachably connected to the middle of the top surface of the circular plate, and the side of the bracket away from the circular plate is detachably connected to a preheating component.
[0018] Optionally, the preheating element is a U-shaped silicon carbon rod or a spiral silicon carbon rod.
[0019] Optionally, the control module includes a power submodule, which is detachably connected to the top surface of the base plate, and the power submodule is located on the base plate. The power submodule is respectively connected to a control submodule, a preheating submodule, two vacuum submodules, a gas monitoring submodule and a temperature control submodule, and the control submodule is respectively connected to the preheating submodule, two vacuum submodules, a gas monitoring submodule and a temperature control submodule, and the preheating submodule is respectively connected to the temperature control submodule and the preheating element, and any one of the vacuum submodule and the gas monitoring submodule is detachably connected to the top surface of the lower partition, and the vacuum submodule is connected to the gas monitoring submodule, and the other vacuum submodule is detachably connected to the top surface of the upper partition.
[0020] The utility model discloses the following technical effects:
[0021] The utility model comprises a shell, a bottom plate is installed at the bottom of the shell, a top plate is installed at the top of the shell, an upper partition and a lower partition are arranged inside the shell, the upper partition is located above the lower partition, a control module is arranged on the upper partition, the lower partition and the bottom plate, a preheating component is detachably connected to the lower partition, the preheating component is connected to the control module, a stretching component and a clamping component are detachably connected to the upper partition, the clamping component is detachably connected to the inside of the shell, the stretching component is rotatably connected to a heat insulation board, a preheating hole is opened on the upper partition, the heat insulation board is adapted to the preheating hole, the preheating component is located below the preheating hole The clamping assembly is located above the preheating hole; when replacing the mold, the internal vacuum in the middle area between the lower partition and the upper partition is maintained by the stretching assembly, which effectively reduces the heat loss through air convection and radiation, and improves the energy efficiency; after replacing the mold, during the preheating process, the vacuum state is maintained by the control module, there is no air flow, and the heat distribution is more uniform; the utility model also adopts a control module to achieve temperature control, control the heating temperature, and improve the preheating efficiency; the utility model is easy to maintain and simple to operate through detachable links between different structures. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0023] Figure 1 This is a schematic diagram of the overall internal structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the overall external structure of the utility model;
[0025] Figure 3 This is a schematic diagram of the structure of the stretching component of the utility model;
[0026] Figure 4 This is a schematic diagram of the first structure of the stretching assembly of the utility model;
[0027] Figure 5 This is a schematic diagram of the second structure of the stretching assembly of the utility model;
[0028] Figure 6 This is a schematic diagram of the overall structure of the preheating component of the utility model;
[0029] Figure 7 This is a schematic diagram of the overall structure of the clamping assembly of the utility model;
[0030] Figure 8 This is a schematic diagram of the internal structure of the clamping assembly of the utility model;
[0031] Fig. 9 It is a partial schematic diagram of the clamping assembly of the utility model;
[0032] Fig.10 This is a schematic diagram of the control module of the utility model;
[0033] Fig.11 For this utility model Figure 5 Enlarged schematic diagram of part A.
[0034] In the figure: 1, shell; 2, bottom plate; 3, top plate; 4, upper partition; 5, lower partition; 6, preheating assembly; 601, round plate; 602, bracket; 603, preheating member; 604, heat dissipation protection plate; 7, stretching member; 701, fixing member; 702, first track; 703, connecting member; 704, telescopic rod; 705, special-shaped plate; 706, groove; 707, fixing frame; 708, connecting frame; 709, rotating shaft; 710, driving wheel; 711, movable rod; 712, rolling wheel ;8. Clamping assembly;801. Second track;802. Sliding wheel;803. Support cylinder;804. Special-shaped body;805. Special-shaped hole;806. Spring;807. Clamping piece;808. Limiting piece;809. Fixing rod;9. Heat insulation board;10. Preheating hole;11. Control module;1101. Power submodule;1102. Control submodule;1103. Preheating submodule;1104. Vacuum submodule;1105. Gas monitoring submodule;1106. Temperature control submodule. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0036] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0037] like Figure 1 , Figure 2As shown, the utility model provides a mold preheating device, including a shell 1, a bottom plate 2 is installed at the bottom of the shell 1, a top plate 3 is installed at the top of the shell 1, an upper partition 4 and a lower partition 5 are arranged inside the shell 1, the upper partition 4 is located above the lower partition 5, a control module 11 is arranged on the upper partition 4, the lower partition 5 and the bottom plate 2, a preheating component 6 is detachably connected to the lower partition 5, and the preheating component 6 is connected to the control module 11, a stretching component 7 and a clamping component 8 are detachably connected to the upper partition 4, the clamping component 8 is detachably connected to the inside of the shell 1, the stretching component 7 is rotatably connected to a heat insulation board 9, a preheating hole 10 is opened on the upper partition 4, the heat insulation board 9 is adapted to the preheating hole 10, the preheating component 6 is located below the preheating hole 10, and the clamping component 8 is located above the preheating hole 10.
[0038] The device includes a shell 1, and a solid bottom plate 2 is detachably installed at the bottom of the shell 1 to ensure the stability and load-bearing capacity of the device. A top plate 3 is detachably installed on the top of the shell 1 to close and protect the internal components. An upper partition 4 and a lower partition 5 are provided inside the shell 1, and the upper partition 4 is located above the lower partition 5, and the two form two independent spaces with the inner wall of the shell 1. On the lower partition 5, a preheating component 6 is installed in a detachable connection manner. The preheating component 6 is connected to the control module 11 and receives the instruction of the control module 11 to perform the heating operation. On the upper partition 4, a stretching component 7 and a clamping component 8 are installed in a detachable connection manner. The stretching component 7 is rotatably connected to a heat insulation board 9, and the heat insulation board 9 is used to block the heat from being transferred to the outside during the mold replacement process to improve the preheating efficiency. A preheating hole 10 is also provided on the upper partition 4, and the heat insulation board 9 is adapted to the preheating hole 10 and can completely cover the preheating hole 10.
[0039] The clamping assembly 8 is detachably connected to the inside of the housing 1, and is used to fix the mold during the preheating process to prevent the mold from moving. The design of the clamping assembly 8 can be adjusted according to the shape and size of the mold to ensure the stability and reliability of the clamping. During the preheating process, the mold is placed on the preheating assembly 6 below the preheating hole 10 through the clamping assembly 8, and then the preheating assembly 6 is started for heating through the control module 11. The mold is clamped and fixed by the clamping assembly 8. When the preheating temperature reaches the set value, the control module 11 will issue an instruction to stop the heating of the preheating assembly 6. The clamping assembly 8 drives the mold to rise. At this time, the position of the heat insulation board 9 can be adjusted through the stretching component 7 to cover the preheating hole 10, and the top plate 3 is opened, thereby allowing the mold to exchange heat with the external environment to achieve a stable preheating temperature.
[0040] In addition, the utility model is applicable to various molds that need to be preheated, such as injection molds and die-casting molds. During use, the preheating temperature and time can be adjusted according to actual needs. At the same time, since the various structural parts are detachably connected, maintenance and replacement can be conveniently performed. For example, when the preheating component 6 is damaged, it can be removed and replaced with a new preheating component 6 without replacing the entire device.
[0041] like Figure 3 As shown, the stretching component 7 includes a plurality of fixing members 701, the bottom of the fixing member 701 is fixedly connected to the top surface of the upper partition 4, the top of the fixing member 701 is fixedly connected to two first rails 702, the ends of the two first rails 702 away from the preheating hole 10 are commonly fixedly connected to a connecting member 703, a telescopic rod 704 is fixedly connected to the middle of the connecting member 703, the end of the telescopic rod 704 away from the connecting member 703 is fixedly connected to a stretching assembly, the stretching assembly is rotatably connected to the two first rails 702, the stretching assembly is rotatably connected to the insulation board 9, and the end of the stretching assembly close to the insulation board 9 is also rotatably connected to two special-shaped plates 705, the bottoms of the two special-shaped plates 705 are fixedly connected to the top surface of the upper partition 4, the sides of the two special-shaped plates 705 are fixedly connected to the fixing member 701, the special-shaped plates 705 are provided with grooves 706, and the stretching assembly is adapted to the grooves 706.
[0042] Among them, the stretching component 7 includes a plurality of fixings 701, the bottom of the fixings 701 is firmly fixedly connected to the top surface of the upper partition 4; the function of the fixings 701 is to provide stable support and connection points to ensure the stability and reliability of the entire stretching component 7. The two first rails 702 are arranged in parallel, and their ends away from the preheating hole 10 are fixedly connected to a connecting member 703; the first rail 702 is used to guide the movement of the stretching assembly to ensure that the stretching assembly moves along a predetermined track. The connecting member 703 is located between the two first rails 702, and a telescopic rod 704 is fixedly connected to the middle of the connecting member 703; the telescopic rod 704 is a device that can realize telescopic movement such as a cylinder or an electric push rod; the end of the telescopic rod 704 away from the connecting member 703 is fixedly connected to the stretching assembly to control the telescopic movement of the stretching assembly. The stretching assembly is rotatably connected to the two first rails 702, so that the stretching assembly can slide along the first rails 702. At the same time, the stretching assembly is also rotatably connected to the insulation board 9 to realize the movement of the insulation board 9; the stretching assembly ensures that the position of the insulation board 9 can be smoothly and accurately controlled under the action of the telescopic rod 704. At one end of the stretching assembly close to the insulation board 9, two special-shaped plates 705 are also rotatably connected; the bottom of the special-shaped plate 705 is fixedly connected to the top surface of the upper partition 4, and the side is fixedly connected to the fixing member 701. A groove 706 is provided on the special-shaped plate 705, and the stretching assembly is adapted to the groove 706; the coordinated use of the special-shaped plate 705 and the groove 706 can further ensure the stability and guidance of the stretching assembly during the movement.
[0043] Through the cleverly designed and compact stretching component 7, the stretching component 7 can achieve precise control of the position of the insulation board 9 through a simple telescopic action; at the same time, the coordinated use of the special-shaped plate 705 and the groove 706 ensures stability and guidance during the movement, thereby improving the performance and reliability of the entire device.
[0044] like Figure 4 , Figure 5 , Fig.11 As shown, the stretching assembly includes a fixed frame 707, the middle part of the fixed frame 707 is fixedly connected to the telescopic rod 704, and the two ends of the fixed frame 707 are respectively fixed with connecting frames 708, and the two connecting frames 708 are symmetrically arranged. The two ends of the connecting frames 708 are respectively penetrated by rotating shafts 709, and the end of the rotating shaft 709 close to the first track 702 is rotatably connected to the driving wheel 710, and the end of the rotating shaft 709 away from the first track 702 is rotatably connected to the movable rod 711, and the end of the movable rod 711 away from the first track 702 is rotatably connected to the insulation board 9, and the two movable rods 711 close to the connecting member 703 are respectively rotatably connected to the rolling wheels 712, and the rolling wheels 712 are rotatably connected to the special-shaped plate 705, and the rolling wheels 712 are adapted to the groove 706.
[0045] Among them, the middle part of the fixed frame 707 is fixedly connected to the telescopic rod 704, and the telescopic movement of the telescopic rod 704 can drive the fixed frame 707 and other components thereon to move. The main function of the connecting frame 708 is to connect the fixed frame 707 and the rotating shaft 709, and to bear the force generated by the movable rod 711 during the rotation process. The rotating shaft 709 runs through both ends of the connecting frame 708, and the end thereof close to the first track 702 is rotatably connected to the driving wheel 710; the driving wheel 710 is in contact with the first track 702, and when the telescopic rod 704 is extended and retracted, the driving wheel 710 will roll on the first track 702, thereby driving the entire connecting frame 708 and the components thereon to move along the track. The end of the rotating shaft 709 away from the first track 702 is rotatably connected to the movable rod 711; the other end of the movable rod 711 is rotatably connected to the heat insulation board 9, so when the rotating shaft 709 rotates, the movable rod 711 will swing accordingly, thereby driving the heat insulation board 9 to move. The two movable rods 711 near the connecting member 703 are rotatably connected with rolling wheels 712. The rolling wheels 712 are rotatably connected with the special-shaped plate 705, and the rolling wheels 712 are adapted to the grooves 706 on the special-shaped plate 705; the coordinated use of the rolling wheels 712 and the grooves 706 can ensure the stability and guidance of the movable rods 711 during the movement.
[0046] like Figure 7 , Figure 8 , Fig. 9 As shown, the clamping assembly 8 includes two second rails 801, the two second rails 801 are detachably connected to the inside of the housing 1, the bottom ends of the two second rails 801 are detachably connected to the upper partition 4, the two second rails 801 are rotatably connected with a sliding wheel 802, the sliding wheel 802 is embedded with a supporting cylinder 803, the sliding wheel 802 is rotatably connected to the supporting cylinder 803, the two supporting cylinders 803 are fixed with a special-shaped body 804, the special-shaped body A special-shaped hole 805 is formed at one end of 804 away from the supporting cylinder 803, and two fixing rods 809 are fixedly connected between the two special-shaped bodies 804. The two fixing rods 809 are located on both sides of the special-shaped hole 805. A clamping piece 807 is embedded in the special-shaped hole 805, and the clamping piece 807 is slidably connected to the special-shaped body 804. A plurality of springs 806 are respectively fixedly connected at one end of the two clamping pieces 807 away from the special-shaped hole 805, and the other end of the spring 806 is fixedly connected to the special-shaped body 804.
[0047] The clamping assembly 8 includes two second rails 801, which are both detachably connected to the inside of the housing 1 so as to be installed or removed as needed. At the same time, the bottom ends of the two second rails 801 are also detachably connected to the upper partition 4 to ensure the overall stability of the clamping assembly 8. The sliding wheel 802 allows it to slide freely along the second rail 801, thereby realizing flexible adjustment of the up and down movement of the mold. A supporting cylinder 803 is embedded in the sliding wheel 802, and the supporting cylinder 803 and the sliding wheel 802 are rotatably connected through bearings and other components to ensure the smooth rotation of the sliding wheel 802. A special-shaped body 804 is fixedly connected to the supporting cylinder 803, and a special-shaped hole 805 is opened at one end of the special-shaped body 804 away from the supporting cylinder 803; the design of the special-shaped body 804 can be customized according to actual needs to adapt to molds of different shapes and sizes. The special-shaped hole 805 is used in conjunction with the clamping member 807 and the spring 806 to achieve a firm clamping of the mold. Two fixing rods 809 are fixedly connected between the two special-shaped bodies 804. The two fixing rods 809 are symmetrically arranged about the special-shaped hole 805 to ensure the stability and balance of the special-shaped body 804. A plurality of springs 806 are fixedly connected inside the special-shaped body 804, and a clamping member 807 is fixedly connected to the other end of the spring 806; the function of the spring 806 is to provide elastic force for the clamping member 807 so that it can fit tightly on the mold to achieve a firm clamping effect. The special-shaped hole 805 is adapted to the clamping member 807 to ensure that the clamping member 807 can smoothly enter the special-shaped hole 805 to complete the clamping of the mold.
[0048] When the mold needs to be fixed or clamped, first slide the sliding wheel 802 along the second track 801 to a suitable position so that the profiled body 804 is aligned with the clamping position of the mold. When the clamping member 807 enters the profiled hole 805, the elastic force of the spring 806 will make it fit tightly on the mold, thereby firmly clamping the mold.
[0049] Preferably, both second rails 801 are detachably connected with limiting members 808 , and the limiting members 808 are located above the sliding wheel 802 .
[0050] The position of the sliding wheel 802 on the second track 801 is limited by the limiter 808. The limiter 808 is a block structure that matches the cross-sectional shape of the second track 801, and its top slightly protrudes from the upper surface of the second track 801 so that it can contact the sliding wheel 802 and produce a limiting effect when the sliding wheel 802 passes by. At the same time, the material of the limiter 808 needs to have a certain hardness and wear resistance to ensure that it will not lose the limiting function due to wear during long-term use.
[0051] like Figure 6As shown, the preheating assembly 6 includes a circular plate 601, the top surface of the circular plate 601 is detachably connected to a heat dissipation protection plate 604, a plurality of heat dissipation holes are provided on the heat dissipation protection plate 604, the bottom surface of the circular plate 601 is detachably connected to the top surface of the lower partition 5, the middle part of the top surface of the circular plate 601 is detachably connected to a bracket 602, and the side of the bracket 602 away from the circular plate 601 is detachably connected to a preheating component 603.
[0052] The circular plate 601 in the preheating assembly 6 serves as the basis of the entire preheating assembly 6 and carries other components. The circular plate 601 is detachably connected to the lower partition plate 5 and the heat dissipation protection plate 604, respectively, and the preheating assembly 6 can be conveniently installed or removed as needed, and is convenient for maintenance and replacement. A heat dissipation protection plate 604 is provided above the circular plate 601; the function of the heat dissipation protection plate 604 is mainly to prevent the high temperature generated by the preheating element 603 during the heating process from being directly transmitted to the surrounding environment, and it also plays a role in protecting the preheating element 603 from being damaged by the external environment. The circular plate 601 is detachably connected with a bracket 602, and the bracket 602 can be customized according to the specific shape and size of the preheating element 603 to ensure that the preheating element 603 can be stably installed on the bracket 602. The detachable connection between the bracket 602 and the circular plate 601 enables the bracket 602 to be replaced or adjusted as needed. The heat dissipation protection plate 604 can effectively prevent the high temperature generated by the preheating element 603 from damaging the surrounding environment, ensuring safe use.
[0053] Preferably, the preheating element 603 is a U-shaped silicon carbon rod or a spiral silicon carbon rod.
[0054] Among them, in a vacuum environment, the resistivity of the silicon carbon rod is significantly reduced, which means that under the same current, the silicon carbon rod will generate more heat. In a vacuum environment, due to the lack of convection and heat transfer, the silicon carbon rod can transfer heat to the mold faster. In a vacuum environment, the radiation effect of the silicon carbon rod is stronger and can transfer heat to the mold faster.
[0055] like Fig.10As shown, the control module 11 includes a power submodule 1101, which is detachably connected to the top surface of the bottom plate 2. The power submodule 1101 is located on the bottom plate 2. The power submodule 1101 is respectively connected to a control submodule 1102, a preheating submodule 1103, two vacuum submodules 1104, a gas monitoring submodule 1105 and a temperature control submodule 1106. The control submodule 1102 is respectively connected to the preheating submodule 1103, two vacuum submodules 1104, a gas monitoring submodule 1105 and a temperature control submodule 1106. The module 1104, the gas monitoring submodule 1105 and the temperature control submodule 1106 are connected, the preheating submodule 1103 is respectively connected to the temperature control submodule 1106 and the preheating part 603, any of the vacuum submodule 1104 and the gas monitoring submodule 1105 are detachably connected to the top surface of the lower partition 5, the vacuum submodule 1104 is connected to the gas monitoring submodule 1105, and the other vacuum submodule 1104 is detachably connected to the top surface of the upper partition 4.
[0056] Among them, the power submodule 1101 is detachably connected to the base plate 2 and is located on the base plate 2; the power submodule 1101 is responsible for providing a stable power supply to other submodules in the control module 11 to ensure that the equipment can work normally. The control submodule 1102 receives instructions from the operation interface or other input devices, and controls the working status of other submodules according to the instructions; the control submodule 1102 is connected to the power submodule 1101 to ensure that the work is carried out under the condition of stable power supply. The preheating submodule 1103 is responsible for controlling the heating process of the preheating component 6. The preheating submodule 1103 is respectively connected to the temperature control submodule 1106 and the preheating component 6. According to the temperature feedback provided by the temperature control submodule 1106, the heating power of the preheating component 6 is adjusted to reach the set preheating temperature. The control module 11 includes two vacuum sub-modules 1104, which are responsible for the vacuum control of the middle area between the lower partition 5 and the upper partition 4 and the middle area between the upper partition 4 and the top plate 3 respectively; one of the vacuum sub-modules 1104 is detachably connected to the lower partition 5, located on the lower partition 5, and is used to control the vacuum degree of the middle area between the lower partition 5 and the upper partition 4, and the gas monitoring sub-module 1105 is responsible for monitoring the gas composition and concentration in the middle area between the lower partition 5 and the upper partition 4, and transmitting the monitoring results to the control sub-module 1102. The control sub-module 1102 can adjust the vacuum or other parameters in time according to the data provided by the gas monitoring sub-module 1105 to ensure that the gas environment inside the equipment meets the working requirements; the other vacuum sub-module 1104 is detachably connected to the upper partition 4, located on the upper partition 4, and is used to control the vacuum degree of the middle area between the upper partition 4 and the top plate 3.
[0057] The control submodule 1102 can control the up and down movement of the sliding wheel 802 . Specific embodiments
[0059] Before preheating, the vacuum submodule 1104 in the control module 11 works to realize regional vacuum. During the preheating process, the insulation board 9 is stretched to the specified position by the stretching component 7, and the clamping assembly 8 drives the mold to the preheating hole 10 to contact the preheating assembly 6. The control submodule 1102 in the control module 11 controls the preheating submodule 1103 to preheat the mold. When the temperature control submodule 1106 detects that the predetermined temperature has been reached, the preheating is stopped, and the clamping assembly 8 drives the mold to rise. During the preheating process, by heating in a vacuum environment, the heat distribution on the mold is more uniform due to the absence of air flow. At the same time, the vacuum environment can effectively reduce the loss of heat through air convection and radiation, thereby improving energy efficiency.
[0060] During the mold replacement process, the heat insulation board 9 is stretched by the stretching component 7 to fit the preheating hole 10, and is tightly closed. After the top plate 3 is opened to replace the mold, the top plate 3 is closed, and the control submodule 1102 controls the vacuum submodule 1104 on the upper partition 4 to work, so that the environment in the middle area between the upper partition 4 and the top plate 3 remains vacuum; at the same time, the gas monitoring submodule 1105 is responsible for monitoring the gas composition and concentration in the middle area between the lower partition 5 and the upper partition 4, and transmits the monitoring results to the control submodule 1102. The control submodule 1102 can adjust the vacuum or other parameters in time according to the data provided by the gas monitoring submodule 1105 to ensure that the gas environment inside the equipment meets the working requirements; after completing the above work, the replaced mold is heated. In this process, the preheating hole 10 is closed by the heat insulation board 9 to reduce heat loss and improve preheating efficiency.
[0061] The utility model adopts a detachable connection mode between most components, which has a low maintenance cost; at the same time, the control submodule 1102 is externally connected with an operation button, which is easy to operate.
[0062] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0063] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.
Claims
1. A mold preheating device, characterized in that: The invention comprises a housing (1), wherein a bottom plate (2) is installed at the bottom of the housing (1), and a top plate (3) is installed at the top of the housing (1). An upper partition (4) and a lower partition (5) are arranged inside the housing (1), wherein the upper partition (4) is located above the lower partition (5), and a control module (11) is arranged on the upper partition (4), the lower partition (5) and the bottom plate (2), and a preheating component (6) is detachably connected to the lower partition (5), and the preheating component (6) is connected to the control module (11). 1), the upper partition (4) is detachably connected with a stretching component (7) and a clamping component (8), the clamping component (8) is detachably connected to the inside of the shell (1), the stretching component (7) is rotatably connected with a heat insulation board (9), the upper partition (4) is provided with a preheating hole (10), the heat insulation board (9) is adapted to the preheating hole (10), the preheating component (6) is located below the preheating hole (10), and the clamping component (8) is located above the preheating hole (10).
2. The mold preheating device according to claim 1, characterized in that: The stretching component (7) comprises a plurality of fixing members (701), the bottom of the fixing member (701) is fixedly connected to the top surface of the upper partition (4), the top of the fixing member (701) is fixedly connected to two first rails (702), the ends of the two first rails (702) away from the preheating hole (10) are commonly fixedly connected to a connecting member (703), the middle of the connecting member (703) is fixedly connected to a telescopic rod (704), and the end of the telescopic rod (704) away from the connecting member (703) is fixedly connected to a stretching assembly. The stretching assembly is rotatably connected to the two first rails (702), and the stretching assembly is rotatably connected to the insulation board (9). The end of the stretching assembly close to the insulation board (9) is also rotatably connected to two special-shaped plates (705), the bottoms of the two special-shaped plates (705) are fixedly connected to the top surface of the upper partition (4), the sides of the two special-shaped plates (705) are fixedly connected to the fixing member (701), and a groove (706) is provided on the special-shaped plate (705), and the stretching assembly is adapted to the groove (706).
3. The mold preheating device according to claim 2, characterized in that: The stretching assembly comprises a fixed frame (707), the middle part of the fixed frame (707) is fixedly connected to the telescopic rod (704), the two ends of the fixed frame (707) are respectively fixedly connected to connecting frames (708), the two connecting frames (708) are symmetrically arranged, the two ends of the connecting frames (708) are respectively penetrated by a rotating shaft (709), one end of the rotating shaft (709) close to the first track (702) is rotatably connected to a driving wheel (710), and the rotating shaft (70 9) One end away from the first track (702) is rotatably connected to a movable rod (711), and one end of the movable rod (711) away from the first track (702) is rotatably connected to the insulation board (9), and the two movable rods (711) close to the connecting member (703) are respectively rotatably connected to rolling wheels (712), and the rolling wheels (712) are rotatably connected to the special-shaped plate (705), and the rolling wheels (712) are adapted to the groove (706).
4. The mold preheating device according to claim 1, characterized in that: The clamping assembly (8) comprises two second rails (801), the two second rails (801) are detachably connected to the inside of the housing (1), the bottom ends of the two second rails (801) are detachably connected to the upper partition (4), the two second rails (801) are rotatably connected to a sliding wheel (802), the sliding wheel (802) is embedded with a supporting cylinder (803), the sliding wheel (802) is rotatably connected to the supporting cylinder (803), the two supporting cylinders (803) are fixedly connected to a special-shaped body (804), and the special-shaped body (80 4) A special-shaped hole (805) is opened at one end away from the supporting cylinder (803), two fixing rods (809) are fixedly connected between the two special-shaped bodies (804), the two fixing rods (809) are located on both sides of the special-shaped hole (805), a clamping piece (807) is embedded in the special-shaped hole (805), the clamping piece (807) is slidably connected to the special-shaped body (804), and a plurality of springs (806) are respectively fixedly connected to one end of the two clamping pieces (807) away from the special-shaped hole (805), and the other end of the spring (806) is fixedly connected to the special-shaped body (804).
5. The mold preheating device according to claim 4, characterized in that: The two second rails (801) can both be detachably connected with a limiting member (808), and the limiting member (808) is located above the sliding wheel (802).
6. The mold preheating device according to claim 1, characterized in that: The preheating assembly (6) comprises a circular plate (601), the top surface of the circular plate (601) is detachably connected to a heat dissipation protection plate (604), a plurality of heat dissipation holes are provided on the heat dissipation protection plate (604), the bottom surface of the circular plate (601) is detachably connected to the top surface of the lower partition (5), a bracket (602) is detachably connected to the middle of the top surface of the circular plate (601), and a preheating component (603) is detachably connected to the side of the bracket (602) away from the circular plate (601).
7. The mold preheating device according to claim 6, characterized in that: The preheating element (603) is a U-shaped silicon carbon rod or a spiral silicon carbon rod.
8. The mold preheating device according to claim 6, characterized in that: The control module (11) comprises a power submodule (1101), the power submodule (1101) being detachably connected to the top surface of the base plate (2), the power submodule (1101) being located on the base plate (2), the power submodule (1101) being respectively connected to a control submodule (1102), a preheating submodule (1103), two vacuum submodules (1104), a gas monitoring submodule (1105) and a temperature control submodule (1106), the control submodule (1102) being respectively connected to the preheating submodule (1103), the two vacuum submodules (1104), the gas monitoring submodule (1105) and the temperature control submodule (1106). The vacuum submodule (1104), the gas monitoring submodule (1105) and the temperature control submodule (1106) are connected, the preheating submodule (1103) is respectively connected to the temperature control submodule (1106) and the preheating element (603), any one of the vacuum submodule (1104) and the gas monitoring submodule (1105) is detachably connected to the top surface of the lower partition (5), the vacuum submodule (1104) is connected to the gas monitoring submodule (1105), and the other vacuum submodule (1104) is detachably connected to the top surface of the upper partition (4).