A universal ball mesh belt
By using ultrasonic welding technology on the ball mesh belt to fix the annular cover into the rotating hole, the problem of the annular cover plate being easy to fall off is solved, and the stability and service life of the equipment are improved.
Patent Information
- Application Number
- CN202421502417.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The annular cover of the existing ball mesh belt is prone to fall off during long-term use, resulting in unstable equipment.
Ultrasonic welding is used to connect the welding block to the welding notch to form a welding ring and fix the ring cover in the rotating hole to avoid falling off.
The annular cover is firmly installed in the rotating hole through ultrasonic welding, which avoids the problem of falling off the annular cover plate and improves the stability and service life of the equipment.
Smart Images

Figure CN222714335U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveyor mesh belts, in particular to a universal ball mesh belt. Background Art
[0002] Conveyor belts are a common type of conveying equipment in industrial production. According to different production needs, various types of conveying equipment such as belt conveyors and chain conveyors can be selected. As a type of conveying equipment, ball mesh belt chains control the conveying direction and orientation of items by controlling the balls, such as the rotation direction and speed of the balls. Compared with other types of conveying equipment, ball mesh belt chains have smoother conveying and stronger control capabilities.
[0003] In the prior art, the balls in the ball mesh belt are generally installed through the ball grooves on the mesh belt. Generally, the balls are placed in the ball grooves first, and then the balls are confined in the ball grooves by an annular cover plate, so that the balls protrude from the annular cover plate to drive the objects placed on the mesh belt to move.
[0004] However, in the prior art, most of the annular cover plates of the ball mesh belts are installed in the ball groove by snap-on installation. Since there is a driving belt at the bottom of the ball mesh belt to drive the balls of the ball mesh belt to actively rotate, the balls will push up against the annular cover plate when rotating. Therefore, the annular cover plate is prone to falling off after long-term operation. Utility Model Content
[0005] The utility model aims to provide a universal ball mesh belt, which solves the problem in the prior art that the annular cover plate on the ball mesh belt is installed by a snap-fit piece and is easy to fall off during long-term use.
[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0007] A universal ball mesh belt comprises a plurality of conveying modules connected in sequence, wherein a rotating hole penetrating the upper and lower sides is arranged on the conveying module, a ball is rotatably arranged in the rotating hole, the lower part of the rotating hole protrudes inward to form a rotating ring, and the inner diameter of the rotating ring gradually decreases from top to bottom; an annular cover is installed on the upper part of the rotating hole, a welding block is protruded on the upper side of the rotating ring, a welding notch matching the welding block is recessed on the lower side of the annular cover, and the welding block is connected to the welding notch by ultrasonic welding; the lower end of the ball passes through the rotating ring and protrudes from the lower side of the conveying module, and the upper end of the ball passes through the annular cover and protrudes from the upper side of the conveying module.
[0008] A further technical solution is that a welding ring is arranged on the lower side of the annular cover, and a welding notch is arranged on the lower side of the welding ring.
[0009] A further technical solution is that the side of the welding block facing the rotating hole gradually approaches the hole wall of the rotating hole from bottom to top to form an inclined surface; the width of the welding block gradually decreases in multiple gradients from bottom to top; the welding notch runs through the lower side and outer side of the welding ring.
[0010] A further technical solution is that a positioning strip is vertically arranged on the hole wall at the upper part of the rotating hole, and a positioning notch matching the positioning strip is vertically arranged on the edge of the annular cover.
[0011] A further technical solution is that a plurality of supporting ribs are distributed on the inner wall of the rotating ring, and when the ball is installed in the rotating hole, the supporting ribs are in contact with the surface of the ball.
[0012] A further technical solution is that a plurality of rotating holes are distributed on the conveying module, and a driving tooth groove is recessed between two adjacent rotating holes on the lower side of the conveying module.
[0013] A further technical solution is that a bar hole communicating with the driving tooth groove is provided on the upper side of the conveying module.
[0014] A further technical solution is that a plurality of structural holes are arranged around the rotating hole on the lower side of the conveying module.
[0015] A further technical solution is that a plurality of front connecting plates and a plurality of rear connecting plates are respectively provided on the front and rear sides of the conveying module, and the plurality of front connecting plates and the plurality of rear connecting plates are respectively staggered, and the plurality of front connecting plates are each provided with first connecting holes aligned with each other, and the plurality of rear connecting plates are each provided with second connecting holes aligned with each other, and when the front and rear conveying modules are connected, the first connecting hole of the conveying module located on the rear side and the second connecting hole of the conveying module located on the front side are aligned with each other, and are connected by a latch rod.
[0016] Compared with the prior art, the utility model has at least one of the following beneficial effects: 1. By setting a rotating ring and an annular cover, the ball can be restricted to rotate in the rotating hole. With the help of the balls protruding from the upper and lower sides of the conveying module, a driving ball such as a transmission belt can be arranged on the lower side of the ball mesh belt to rotate the ball to convey the items on the upper side of the ball mesh belt. A driving mechanism can also be used to drive the overall movement of the ball mesh belt to convey the items, and the balls can be freely rotated to realize accumulation and release conveying (buffered conveying); 2. By installing a driving mechanism facing different directions on the lower side of the ball mesh belt, the balls on the ball mesh belt can be driven to rotate in different directions in different areas to realize various functions such as automatic sorting and rotation in the row; 3. By setting a welding block and a welding notch, the annular cover and the rotating ring can be integrated after the welding is completed by means of ultrasonic welding, so that the annular cover is firmly installed in the rotating hole and will not fall off easily. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a schematic diagram of the whole of a universal ball mesh belt.
[0018] Figure 2 The utility model is a bottom view of a universal ball mesh belt.
[0019] Figure 3 The utility model is a side view of a universal ball mesh belt.
[0020] Figure 4 The utility model is a side sectional view of a universal ball mesh belt.
[0021] Figure 5 The utility model is a schematic diagram of a welding block of a universal ball mesh belt.
[0022] Icons: 1- conveying module, 2- rotating hole, 3- ball, 4- rotating ring, 5- ring cover, 6- welding block, 7- welding notch, 8- welding ring, 9- inclined plane, 10- positioning bar, 11- positioning notch, 12- supporting rib, 13- driving tooth groove, 14- bar hole, 15- structural hole, 16- front connecting plate, 17- rear connecting plate, 18- first connecting hole, 19- second connecting hole, 20-. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0024] Figures 1 to 5 Shown is an embodiment of the utility model.
[0025] Embodiment 1:
[0026] like Figure 1-3As shown, a universal ball mesh belt comprises a plurality of sequentially connected conveying modules 1, wherein a rotating hole 2 penetrating the upper and lower sides is arranged on the conveying module 1, a ball 3 is rotatably arranged in the rotating hole 2, a rotating ring 4 is formed by a protrusion at the lower part of the rotating hole 2, and the inner diameter of the rotating ring 4 gradually decreases from top to bottom; an annular cover 5 is installed on the upper part of the rotating hole 2, a welding block 6 is protruded on the upper side of the rotating ring 4, a welding notch 7 matching the welding block 6 is recessed on the lower side of the annular cover 5, and the welding block 6 is connected to the welding notch 7 by ultrasonic welding; the lower end of the ball 3 passes through the rotating ring 4 and protrudes from the lower side of the conveying module 1, and the upper end of the ball 3 passes through the annular cover 5 and protrudes from the upper side of the conveying module 1. By setting the rotating ring 4 and the annular cover 5, the ball 3 can be restricted to rotate in the rotating hole 2. With the ball 3 protruding from the upper and lower sides of the conveying module 1, the ball 3 can be driven by a transmission belt or the like arranged on the lower side of the ball 3 mesh belt to rotate the ball 3 to convey the items on the upper side of the ball 3 mesh belt. The driving mechanism can also be used to drive the ball 3 mesh belt to move as a whole to convey the items. The ball 3 can be freely rotated to realize the accumulation type conveying or the buffer type conveying. By installing the driving mechanism facing different directions on the lower side of the ball 3 mesh belt, the ball 3 on the ball 3 mesh belt can be driven to rotate in different directions in different areas to realize various functions such as automatic sorting and rotation in the row. By setting the welding block 6 and the welding notch 7, the annular cover 5 and the rotating ring 4 can be integrated after the welding is completed by ultrasonic welding, so that the annular cover 5 is firmly installed in the rotating hole 2 and will not fall off easily.
[0027] Embodiment 2:
[0028] On the basis of Example 1, Figure 4 As shown, a welding ring 8 is provided on the lower side of the annular cover 5, and a welding notch 7 is provided on the lower side of the welding ring 8. By providing the welding ring 8, the strength of the annular cover 5 can be improved, and the deformation of the annular cover 5 can be avoided during the welding process. In addition, the welding ring 8 can also improve the welding firmness of the welding position and prevent the annular cover 5 from falling off during use.
[0029] like Figure 5 As shown, the side of the welding block 6 facing the rotating hole 2 gradually approaches the hole wall of the rotating hole 2 from bottom to top to form a slope 9; the width of the welding block 6 gradually decreases from bottom to top in multiple gradients; the welding notch 7 penetrates the lower side and the outer side of the welding ring 8. With the help of the slope 9, the welding ring 8 can be gradually pushed toward the rotating ring 4 by the welding equipment during the welding process. Under the action of pressure and ultrasonic waves, the welding block 6 gradually melts in the welding notch 7 and merges with the welding notch 7. The bevel 9 can make the welding point more uniform, and the gradient setting can provide a position for the initial melting position to fill the excess liquid after melting, thereby improving the welding quality.
[0030] Embodiment 3:
[0031] Based on the above embodiments, Figure 1 As shown, a positioning strip 10 is vertically arranged on the hole wall at the upper portion of the rotating hole 2, and a positioning notch 11 matching the positioning strip 10 is vertically arranged on the edge of the annular cover 5. By providing the positioning strip 10 and the positioning notch 11, the welding block 6 and the welding notch 7 can be quickly aligned when the annular cover 5 is installed.
[0032] The inner wall of the rotating ring 4 is provided with a plurality of supporting ribs 12. When the ball 3 is installed in the rotating hole 2, the supporting ribs 12 are in contact with the surface of the ball 3. By providing the supporting ribs 12, the smoothness of the rotation can be improved by reducing the contact area between the rotating ring 4 and the ball 3.
[0033] There are several rotating holes 2 distributed on the conveying module 1, and the lower side of the conveying module 1 is recessed with a driving tooth groove 13 between two adjacent rotating holes 2. When the driving tooth groove 13 is set, a driving gear can be set on the lower side of the ball 3 mesh belt, and the driving gear is driven to rotate by clicking, so that the driving gear is engaged in the driving tooth groove 13 to drive the entire ball 3 mesh belt to move, which can facilitate cache-type transportation.
[0034] The upper side of the conveying module 1 is provided with a bar hole 14 connected to the driving tooth groove 13. The bar hole 14 is provided to reduce the overall weight of the conveying module 1 and facilitate the operator to observe the meshing of the gear and the driving tooth groove 13 from the upper side.
[0035] The upper side of the conveying module 1 is provided with a bar hole 14 connected to the driving tooth groove 13. The bar hole 14 is provided to reduce the overall weight of the conveying module 1 and facilitate the operator to observe the meshing of the gear and the driving tooth groove 13 from the upper side.
[0036] Embodiment 4:
[0037] A plurality of front connecting pieces 16 and a plurality of rear connecting pieces 17 are respectively arranged on the front and rear sides of the conveying module 1. The plurality of front connecting pieces 16 and the plurality of rear connecting pieces 17 are respectively arranged in a staggered manner. The plurality of front connecting pieces 16 are each provided with mutually aligned first connecting holes 18, and the plurality of rear connecting pieces 17 are each provided with mutually aligned second connecting holes 19. When the front and rear conveying modules 1 are connected, the first connecting hole 18 of the conveying module 1 on the rear side and the second connecting hole 19 of the conveying module 1 on the front side are mutually aligned and connected by a latch rod. When a plurality of conveying modules 1 are formed into an integral mesh belt, the front connecting piece 16 of the conveying module 1 on the rear side is inserted into the gap between the rear connecting pieces 17 of the conveying module 1 on the front side, so that the first connecting holes 18 and the second connecting holes 19 of the two conveying modules 1 can be aligned, and then the latch rod is sequentially inserted into the plurality of mutually connected first connecting holes 18 and second connecting holes 19 from the side, so that the two conveying modules 1 can be connected together.
[0038] Although the utility model is described herein with reference to a plurality of illustrative embodiments of the utility model, it should be understood that those skilled in the art may devise many other modifications and implementations that fall within the scope and spirit of the principles disclosed herein. More specifically, within the scope of the disclosure, drawings, and claims of the present application, various modifications and improvements may be made to the components and / or layout of the subject combination layout. In addition to the modifications and improvements made to the components and / or layout, other uses will also be apparent to those skilled in the art.
Claims
1. A universal ball mesh belt, comprising a plurality of conveying modules (1) connected in sequence, wherein a rotating hole (2) penetrating the upper and lower sides is arranged on the conveying module (1), and a ball (3) is rotatably arranged in the rotating hole (2), characterized in that: The lower part of the rotating hole (2) protrudes inward to form a rotating ring (4), and the inner diameter of the rotating ring (4) gradually decreases from top to bottom; an annular cover (5) is installed on the upper part of the rotating hole (2), and a welding block (6) is provided on the upper side of the rotating ring (4), and a welding notch (7) matching the welding block (6) is provided on the lower side of the annular cover (5), and the welding block (6) and the welding notch (7) are connected by ultrasonic welding; the lower end of the ball (3) passes through the rotating ring (4) and protrudes from the lower side of the conveying module (1), and the upper end of the ball (3) passes through the annular cover (5) and protrudes from the upper side of the conveying module (1).
2. The universal ball mesh belt according to claim 1, characterized in that: A welding ring (8) is provided on the lower side of the annular cover (5), and the welding notch (7) is provided on the lower side of the welding ring (8).
3. The universal ball mesh belt according to claim 2, characterized in that: The side of the welding block (6) facing the rotating hole (2) gradually approaches the hole wall of the rotating hole (2) from bottom to top to form an inclined surface (9); the width of the welding block (6) gradually decreases in multiple gradients from bottom to top; and the welding notch (7) penetrates the lower side and the outer side of the welding ring (8).
4. The universal ball mesh belt according to claim 1, characterized in that: A positioning strip (10) is vertically arranged on the hole wall at the upper portion of the rotating hole (2), and a positioning notch (11) matching the positioning strip (10) is vertically arranged on the edge of the annular cover (5).
5. The universal ball mesh belt according to claim 1, characterized in that: The inner wall of the rotating ring (4) is provided with a plurality of supporting ribs (12), and when the ball (3) is installed in the rotating hole (2), the supporting ribs (12) are in contact with the surface of the ball (3).
6. The universal ball mesh belt according to claim 1, characterized in that: A plurality of rotating holes (2) are distributed on the conveying module (1), and a driving tooth groove (13) is recessed between two adjacent rotating holes (2) on the lower side of the conveying module (1).
7. The universal ball mesh belt according to claim 6, characterized in that: The upper side of the conveying module (1) is provided with a bar hole (14) which is in communication with the driving tooth groove (13).
8. The universal ball mesh belt according to claim 1, characterized in that: A plurality of structural holes (15) are arranged on the lower side of the conveying module (1) around the rotating hole (2).
9. The universal ball mesh belt according to claim 1, characterized in that: A plurality of front connecting plates (16) and a plurality of rear connecting plates (17) are respectively arranged on the front and rear sides of the conveying module (1), and the plurality of front connecting plates (16) and the plurality of rear connecting plates (17) are respectively arranged in a staggered manner. The plurality of front connecting plates (16) are each provided with a first connecting hole (18) aligned with each other, and the plurality of rear connecting plates (17) are each provided with a second connecting hole (19) aligned with each other. When the front and rear conveying modules (1) are connected, the first connecting hole (18) of the conveying module (1) arranged on the rear side and the second connecting hole (19) of the conveying module (1) arranged on the front side are aligned with each other and are connected via a latch rod.