A kind of automatic transmission equipment for continuous electroplating line
By designing a continuous electroplating line automatic transmission equipment, and using the transmission mechanism and auxiliary mechanism to achieve continuous transmission and electroplating of workpieces, the problem that existing equipment does not have continuous automatic transmission function is solved, and the equipment's usage effect and efficiency are improved.
Patent Information
- Application Number
- CN202421517251.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-29
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-29
AI Technical Summary
The existing electroplating line automatic transmission equipment does not have continuous automatic transmission function when used, resulting in manual removal and placement of workpieces, which increases labor volume and production time, and reduces the effectiveness and efficiency of the equipment.
A continuous electroplating line automatic transmission equipment is designed, including a transmission mechanism and an auxiliary mechanism. By setting up components such as a shell, controller, motor, slider, threaded rod, laser range measurement sensor and electric push rod, the continuous transmission and electroplating of the workpiece are realized.
Continuous electroplating of workpieces is realized, reducing the labor and production time of workers, and improving the effectiveness and efficiency of equipment.
Smart Images

Figure CN222714506U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electroplating industry, in particular to an automatic transmission device for a continuous electroplating line. Background Art
[0002] The automatic transmission equipment of the electroplating line is a device used to realize the automatic transmission and movement of workpieces on the electroplating production line. It usually includes a series of conveying mechanisms.
[0003] However, in the prior art, although the existing automatic transmission equipment of the electroplating line can automatically transfer the workpiece to be electroplated to the electroplating station when in use, it does not have the function of continuous automatic transmission, that is, when the automatic transmission equipment of the electroplating line is in use, the staff is required to first remove the workpiece that has completed the first electroplating from the equipment, and then place the removed workpiece on the equipment for the second electroplating. This makes it impossible to perform electroplating continuously, which not only increases the workload of the staff, but also increases the production time of the electroplated workpiece, which reduces the use effect of the automatic transmission equipment of the electroplating line, but also reduces the use efficiency of the automatic transmission equipment of the electroplating line.
[0004] Therefore, we propose an automatic transmission device for a continuous electroplating line to solve the technical problems raised in the background technology. Utility Model Content
[0005] The purpose of the utility model is to solve the problem that the existing automatic transmission equipment for electroplating lines in the prior art does not have the function of continuous automatic transmission when in use, that is, during the use of the automatic transmission equipment for electroplating lines, the staff is required to first remove the workpiece that has completed the first electroplating from the equipment, and then place the removed workpiece on the equipment for the second electroplating, so that electroplating cannot be carried out continuously, which not only increases the workload of the staff, but also increases the production time of the electroplated workpiece, reduces the use effect of the automatic transmission equipment for electroplating lines, and also reduces the use efficiency of the automatic transmission equipment for electroplating lines, and thus a continuous automatic transmission equipment for electroplating lines is proposed.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a continuous electroplating line automatic transmission device, including a transmission mechanism, wherein an auxiliary mechanism is arranged on the transmission mechanism;
[0007] The transmission mechanism includes a shell, a controller is installed on the front surface of the shell, a motor is installed on one side of the shell, a first slide groove is opened on the top of the inner wall of the shell, a slider is slidably connected inside the first slide groove, a threaded rod is threaded through one side of the slider, a plurality of laser ranging sensors are equidistantly installed on the inner wall of the shell, an electric push rod is installed on the surface of the slider, a connecting rod is installed at one end of the telescopic end of the electric push rod, and a hook is arranged inside the through hole at the bottom end of the connecting rod.
[0008] Preferably, the motor is electrically connected to the controller, and one end of the threaded rod movably penetrates one side of the inner wall of the first sliding groove.
[0009] Preferably, one end of the threaded rod is installed with the output end of the motor, and the other end of the threaded rod movably passes through the other side of the inner wall of the first sliding groove.
[0010] Preferably, each of the laser ranging sensors is electrically connected to a controller, and the electric push rod is electrically connected to the controller.
[0011] Preferably, a second sliding groove is provided on the front surface of the shell, and a plurality of connecting blocks are slidably connected inside the second sliding groove.
[0012] Preferably, a placement hole is provided on the top of each of the connection blocks, and a Velcro fastener is provided inside each of the placement holes.
[0013] Preferably, both ends of each of the Velcro strips are adhesively connected, and four mounting blocks are evenly distributed and fixed on the top of the shell.
[0014] Compared with the prior art, the advantages and positive effects of the utility model are:
[0015] 1. In the utility model, by setting a transmission mechanism, the automatic transmission equipment of the electroplating line can have the function of continuous automatic transmission when in use, that is, during the use of the automatic transmission equipment of the electroplating line, it is avoided that the staff needs to remove the workpiece that has completed the first electroplating from the equipment first, and then place the removed workpiece on the equipment for the second electroplating. In this way, electroplating can be carried out continuously, which not only reduces the workload of the staff, but also reduces the production time of the electroplated workpiece, improves the use effect of the automatic transmission equipment of the electroplating line, and also improves the use efficiency of the automatic transmission equipment of the electroplating line. With the cooperation of the controller, the motor and the threaded rod, the slider can slide inside the first slide groove, and with the cooperation of the controller and the electric push rod, the connecting rod can move vertically.
[0016] 2. In the utility model, by setting up an auxiliary mechanism, the wires connected between the electric push rod and the controller can be fixed in sections, so as to avoid the wires connected to the electric push rod from falling down a large span when the electric push rod moves, that is, to prevent the wires from contacting the electroplating liquid in the electroplating tank. The mother-and-child Velcro can be moved by the cooperation of the second slide groove, the connecting block and the placement hole, and the mother-and-child Velcro can be fixed in sections by the cooperation of the second slide groove, the connecting block, the placement hole and the mother-and-child Velcro. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional diagram of an automatic transmission device for a continuous electroplating line is provided for the utility model;
[0018] Figure 2 A partially cutaway stereoscopic diagram of an automatic transmission device for a continuous electroplating line is provided for the utility model;
[0019] Figure 3 The utility model provides a three-dimensional diagram of the transmission mechanism of a continuous electroplating line automatic transmission device;
[0020] Figure 4 The utility model provides a partial stereoscopic diagram of the auxiliary mechanism of the automatic transmission equipment of a continuous electroplating line.
[0021] Legend: 1. Transmission mechanism; 101. Housing; 102. Controller; 103. Motor; 104. First slide groove; 105. Threaded rod; 106. Laser ranging sensor; 107. Slider; 108. Electric push rod; 109. Connecting rod; 110. Hook; 2. Auxiliary mechanism; 201. Second slide groove; 202. Connecting block; 203. Placement hole; 204. Velcro; 3. Mounting block. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0024] like Figure 1-Figure 4 As shown, a continuous electroplating line automatic transmission device includes a transmission mechanism 1, and an auxiliary mechanism 2 is arranged on the transmission mechanism 1;
[0025] The transmission mechanism 1 includes a housing 101, a controller 102 is installed on the front surface of the housing 101, a motor 103 is installed on one side of the housing 101, a first slide groove 104 is provided on the top of the inner wall of the housing 101, a slider 107 is slidably connected inside the first slide groove 104, a threaded rod 105 is threaded through one side of the slider 107, a plurality of laser ranging sensors 106 are equidistantly installed on the inner wall of the housing 101, an electric push rod 108 is installed on the surface of the slider 107, a connecting rod 109 is installed at one end of the telescopic end of the electric push rod 108, a hook 110 is provided inside the through hole at the bottom end of the connecting rod 109, the motor 103 is electrically connected to the controller 102, one end of the threaded rod 105 movably penetrates the first slide groove, and a plurality of laser ranging sensors 106 are equidistantly installed on the inner wall of the housing 101, a push rod 108 is installed on the surface of the slider 107, a connecting rod 109 is installed at one end of the telescopic end of the ... On one side of the inner wall of the groove 104, one end of the threaded rod 105 is installed with the output end of the motor 103, and the other end of the threaded rod 105 is movable through the other side of the inner wall of the first slide groove 104, each laser ranging sensor 106 is electrically connected to the controller 102, and the electric push rod 108 is electrically connected to the controller 102. A second slide groove 201 is provided on the front surface of the shell 101, and a plurality of connecting blocks 202 are slidably connected inside the second slide groove 201. A placement hole 203 is provided on the top of each connecting block 202, and a mother-and-child Velcro 204 is provided inside each placement hole 203. Both ends of each mother-and-child Velcro 204 are adhesively connected, and four mounting blocks 3 are evenly distributed and fixed on the top of the shell 101.
[0026] The effect achieved is that when the continuous electroplating line automatic transmission equipment is needed, the entire continuous electroplating line automatic transmission equipment is first installed in a suitable place with the cooperation of four mounting blocks 3, and then the electroplating equipment is placed directly under each laser ranging sensor 106, and then the required electroplating liquid is placed in the electroplating tank of each electroplating equipment, and then the controller 102 is connected to the external power supply, and then the wire connecting the electric push rod 108 and the controller 102 is fixed in sections on each connection block 202 with the cooperation of multiple mother-and-child Velcro 204 and the corresponding placement holes 203, and then the controller 102 is turned on, and the distance threshold is set (the laser emitting end of each laser ranging sensor 106 is directly opposite to the laser emitting end 206). The distance between the slider 107 and the slider 107 is then hung on the hook 110, and finally the controller 102 is used to start the motor 103. At this time, the started motor 103 will drive the threaded rod 105 to rotate inside the first slide groove 104, and the rotating threaded rod 105 will drive the slider 107 to slide inside the first slide groove 104 under the action of the first slide groove 104. At this time, the sliding slider 107 will drive the electric push rod 108 to move, and the moving electric push rod 108 will drive the workpiece to move together with the cooperation of the connecting rod 109 and the hook 110. At this time, the moving electric push rod 108 will also drive one end of the connected wire to move, and the moving wire end will be in the corresponding placement hole 20 3 and the corresponding mother-and-child Velcro 204, drive the corresponding connecting block 202 to slide inside the second slide groove 201, and at the same time, each laser ranging sensor 106 will transmit the detected distance data to the controller 102 in the form of an electrical signal, and then the controller 102 will compare the received distance data with the previously set distance threshold. When the distance data received by the controller 102 is different from the distance threshold set by the controller 102 in advance, the controller 102 will continue to start the motor 103 to allow the workpiece to continue to move. When the distance data received by the controller 102 is the same as the distance threshold set by the controller 102 in advance, the controller 102 will first turn off the motor 103 and then start the electric push rod. 108, at this time, the closed motor 103 will stop the workpiece on the hook 110 from moving with the cooperation of the above-mentioned components, and the started electric push rod 108 will drive the connecting rod 109 to move vertically, and then the vertically moving connecting rod 109 will drive the workpiece on the hook 110 to move vertically with the cooperation of the hook 110. When all the workpieces on the hook 110 are immersed in the electroplating solution, the controller 102 will turn off the electric push rod 108, and the workpiece in the electroplating tank of the electroplating equipment can be electroplated. When the workpiece completes the first electroplating, the controller 102 will start the electric push rod 108 again to reset the workpiece to its original position, and then the controller 102 will first turn off the electric push rod 108 and then start the motor 103.Then continue to repeat the above steps, so that the workpiece that has completed the first electroplating is subjected to the second electroplating. When the workpiece has completed multiple electroplating operations, the controller 102 is used to turn off the electric push rod 108 and the motor 103, and then the workpiece that has completed multiple electroplating operations can be removed.
[0027] Working principle: When it is necessary to use the automatic transmission equipment of the continuous electroplating line, first install the entire automatic transmission equipment of the continuous electroplating line in a suitable place with the cooperation of the four mounting blocks 3, then place the electroplating equipment directly under each laser ranging sensor 106, and then place the required electroplating liquid in the electroplating tank of each electroplating equipment, then connect the controller 102 to the external power supply, and then fix the wire connecting the electric push rod 108 to the controller 102 in sections on each connecting block 202 with the cooperation of multiple Velcro strips 204 and the corresponding placement holes 203, and then turn on the controller 102 and set the distance threshold (the laser emitting end of each laser ranging sensor 106 and the slider facing it). 107), then the workpiece to be electroplated is hung on the hook 110, and finally the controller 102 is used to start the motor 103. At this time, the started motor 103 will drive the threaded rod 105 to rotate inside the first slide groove 104, and the rotating threaded rod 105 will drive the slider 107 to slide inside the first slide groove 104 under the action of the first slide groove 104. At this time, the sliding slider 107 will drive the electric push rod 108 to move, and the moving electric push rod 108 will drive the workpiece to move together with the cooperation of the connecting rod 109 and the hook 110. At this time, the moving electric push rod 108 will also drive one end of the connected wire to move, and the moving one end of the wire will be placed in the corresponding placement hole 203 and With the cooperation of the corresponding mother-and-child Velcro 204, the corresponding connecting block 202 is driven to slide inside the second slide groove 201. At the same time, each laser ranging sensor 106 transmits the detected distance data to the controller 102 in the form of an electrical signal. Then the controller 102 compares the received distance data with the previously set distance threshold. When the distance data received by the controller 102 is different from the distance threshold set by the controller 102 in advance, the controller 102 will continue to start the motor 103 to allow the workpiece to continue to move. When the distance data received by the controller 102 is the same as the distance threshold set by the controller 102 in advance, the controller 102 will first turn off the motor 103 and then start the electric push rod 1 08. At this time, the closed motor 103 will stop the workpiece on the hook 110 from moving with the cooperation of the above-mentioned components. At the same time, the started electric push rod 108 will drive the connecting rod 109 to move vertically. Then, the vertically moving connecting rod 109 will drive the workpiece on the hook 110 to move vertically with the cooperation of the hook 110. When all the workpieces on the hook 110 are immersed in the electroplating solution, the controller 102 will turn off the electric push rod 108. At this time, the workpiece in the electroplating tank of the electroplating equipment can be electroplated. When the workpiece completes the first electroplating, the controller 102 will start the electric push rod 108 again to reset the workpiece to its original position. Then, the controller 102 will first turn off the electric push rod 108 and then start the motor 103.Then continue to repeat the above steps, so that the workpiece that has completed the first electroplating is subjected to the second electroplating. When the workpiece has completed multiple electroplating operations, the controller 102 is used to turn off the electric push rod 108 and the motor 103, and then the workpiece that has completed multiple electroplating operations can be removed.
[0028] Among them, one side of each parent-child Velcro 204 is a child Velcro, and the other side is a parent Velcro.
[0029] The laser ranging sensor 106 generally includes the following main components:
[0030] Laser transmitter: used to emit laser beam.
[0031] Optical system: shaping and focusing the laser beam, etc.
[0032] Detector: Receives the reflected laser signal.
[0033] Signal processing circuit: processes and analyzes the signals received by the detector.
[0034] Its working principle is roughly as follows: the laser transmitter emits a laser beam, which shines on the target object. Part of the laser is reflected back and the reflected light is received by the detector. By measuring the time from laser emission to reception, combined with the speed of light, the distance between the sensor and the target object can be calculated using relevant formulas. The signal processing circuit processes and converts this information and finally transmits the distance data.
[0035] The wiring diagram of the controller 102 (PLC controller), the motor 103, the laser ranging sensor 106 and the electric push rod 108 in the present invention is common knowledge in the art, and its working principle is a well-known technology. The model is selected according to the actual use, so the controller 102, the motor 103, the laser ranging sensor 106 and the electric push rod 108 are not explained in detail.
[0036] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A continuous electroplating line automatic transmission equipment, characterized in that: It comprises a transmission mechanism (1), wherein the transmission mechanism (1) is provided with an auxiliary mechanism (2); The transmission mechanism (1) comprises a shell (101), a controller (102) is installed on the front surface of the shell (101), a motor (103) is installed on one side of the shell (101), a first slide groove (104) is opened on the top of the inner wall of the shell (101), a slider (107) is slidably connected inside the first slide groove (104), a threaded rod (105) is threadedly penetrated on one side of the slider (107), a plurality of laser distance measuring sensors (106) are equidistantly installed on the inner wall of the shell (101), an electric push rod (108) is installed on the surface of the slider (107), a connecting rod (109) is installed at one end of the telescopic end of the electric push rod (108), and a hook (110) is arranged inside the through hole at the bottom end of the connecting rod (109).
2. The automatic transmission equipment for continuous electroplating line according to claim 1, characterized in that: The motor (103) is electrically connected to the controller (102), and one end of the threaded rod (105) movably penetrates one side of the inner wall of the first sliding groove (104).
3. The automatic transmission equipment for continuous electroplating line according to claim 1, characterized in that: One end of the threaded rod (105) is mounted on the output end of the motor (103), and the other end of the threaded rod (105) movably passes through the other side of the inner wall of the first sliding groove (104).
4. The automatic transmission equipment for continuous electroplating line according to claim 1, characterized in that: Each of the laser distance measuring sensors (106) is electrically connected to the controller (102), and the electric push rod (108) is electrically connected to the controller (102).
5. The automatic transmission equipment for continuous electroplating line according to claim 1, characterized in that: A second sliding groove (201) is provided on the front surface of the housing (101), and a plurality of connecting blocks (202) are slidably connected inside the second sliding groove (201).
6. The automatic transmission equipment for continuous electroplating line according to claim 5, characterized in that: A placement hole (203) is provided on the top of each connection block (202), and a Velcro strip (204) is provided inside each placement hole (203).
7. The automatic transmission equipment for continuous electroplating line according to claim 6, characterized in that: Both ends of each of the Velcro strips (204) are bonded together, and four mounting blocks (3) are fixedly arranged at equal intervals on the top of the housing (101).