Automatic feeding device for material tray
By designing the automatic loading device of the material tray, the automatic loading and unloading of products in the material tray is achieved by using robots and lifting components, the problems of low loading and unloading efficiency and poor feed uniformity of existing Tray trays are solved, and the loading efficiency and feeding stability are improved.
Patent Information
- Application Number
- CN202421535913.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The existing Tray tray is low in loading and unloading efficiency, time-consuming and labor-consuming, and poor feed uniformity, making it impossible to provide a stable and uniform feed.
An automatic feeding device for feeding trays is designed, including a device platform, a robot, a transfer platform, a lifting assembly and an in-place detection sensor. The products in the material tray are grasped through the robot, and the automatic transfer and discharge of the material trays are realized through the lifting assembly and transfer platform.
It realizes automatic loading and unloading of the product, improves loading efficiency, and ensures the stability and uniformity of feeding.
Smart Images

Figure CN222714551U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tray loading, and more specifically to an automatic tray loading device. Background Art
[0002] Trays are widely used in the automated production of electronic products, especially in the loading or unloading stages of automated production lines. Trays are generally made of hard plastic injection molding, and are provided with a number of grooves to carry electronic components so that they can flow on the automated production line.
[0003] At present, loading and unloading of materials on a tray is usually carried out using a single tray. There are several disadvantages in loading and unloading of materials on a tray: 1. Low efficiency, time-consuming and labor-consuming; 2. Poor uniformity of feeding, unable to provide stable and uniform feeding. Utility Model Content
[0004] In order to solve at least one of the above technical problems, the utility model proposes an automatic feeding device for a material tray.
[0005] The first aspect of the utility model provides an automatic tray loading device, comprising: a device platform and a manipulator arranged on the top of the device platform;
[0006] A transfer platform is arranged above the device platform, a plurality of baffles are arranged at one end of the top of the transfer platform, a storage area is arranged between the plurality of baffles, and a plurality of layers of material trays are arranged in the storage area;
[0007] A transfer mechanism is provided below the transfer turntable, and a lifting assembly is provided below one end of the transfer platform, and the transfer mechanism transfers the bottommost material tray in the storage to the top of the lifting assembly;
[0008] A material unloading area is provided below the storage area, and the manipulator is used to grab the product in the material tray above the lifting component. After the product is grabbed, the lifting component is used to transport the empty material tray to the material unloading area.
[0009] In a preferred embodiment of the utility model, the lifting assembly includes a vertical plate, a vertical guide rail is arranged on one side of the vertical plate, a lifting support plate is connected to one side of the vertical guide rail, and the lifting support plate can move along the vertical guide rail.
[0010] In a preferred embodiment of the utility model, two conveying rails are arranged inside the device platform, the two conveying rails are arranged in parallel, conveying wheels are arranged at both ends of the inner side of the conveying rails, a conveying belt is arranged between the conveying wheels at both ends, and the unloading area is cooperatively connected to the conveying rails.
[0011] In a preferred embodiment of the present invention, a silo detector is provided on one side of the material unloading area.
[0012] In a preferred embodiment of the utility model, there are four baffle bars, which are vertically arranged on the top of the transfer platform, and the baffle bars are L-shaped structures.
[0013] In a preferred embodiment of the utility model, two in-place detection sensors are arranged on both sides of one end of the transfer platform, and the two in-place detection sensors are symmetrically arranged on both sides of the lifting support plate.
[0014] In a preferred embodiment of the utility model, two clamping cylinders are symmetrically arranged on both sides of the transfer platform, and the two clamping cylinders are symmetrically arranged on both sides of the storage area.
[0015] In a preferred embodiment of the utility model, a clamping claw is provided at the end of the manipulator.
[0016] In a preferred embodiment of the present invention, four corners of the bottom of the device platform are provided with supporting feet and rollers.
[0017] The above technical solution of the utility model has the following advantages compared with the prior art:
[0018] By setting up a jacking component and a transfer platform, the material tray in the storage area on the top of the transfer platform is transferred by the jacking component, and the position is detected by the in-place sensor. When the material tray is in place, the product is loaded by a robot. After the product is loaded, the empty material tray is lifted and transferred to the unloading area by the jacking component, thereby realizing automatic loading and unloading of products, realizing product loading automation, and improving product loading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, some of the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of the automatic feeding device of the material tray in the embodiment of the utility model;
[0021] Figure 2 It is a schematic diagram of the internal structure of the feeding device of the embodiment of the utility model.
[0022] In the figure, 1. manipulator, 2. gripper, 3. installation platform, 4. lifting assembly, 5. vertical plate, 6. support leg, 7. roller, 8. transfer platform, 9. stop rod, 10. clamping cylinder, 11. material tray, 12. in-place detection sensor, 13. lifting tray, 14. vertical guide rail, 15. conveyor wheel, 16. conveyor rail, 17. silo detector. DETAILED DESCRIPTION
[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described in detail below in conjunction with specific implementation methods. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0025] Embodiment 1
[0026] See also Figure 1-Figure 2 As shown, the utility model proposes an automatic tray loading device, comprising: a device platform 3 and a manipulator 1 arranged on the top of the device platform 3;
[0027] A transfer platform 8 is arranged above the device platform 3, a plurality of baffle bars 9 are arranged at one end of the top of the transfer platform 8, a storage area is arranged between the plurality of baffle bars 9, and a plurality of layers of material trays 11 are arranged in the storage area;
[0028] A transfer mechanism is provided below the transfer turntable, and a lifting assembly 4 is provided below one end of the transfer platform 8. The transfer mechanism transfers the material tray 11 at the bottom of the storage to the top of the lifting assembly 4;
[0029] A material unloading area is provided below the storage area. The manipulator 1 is used to grab the product in the material tray 11 above the lifting assembly 4. After the product is grabbed, the lifting assembly 4 is used to transport the empty material tray 11 to the material unloading area.
[0030] According to the embodiment of the utility model, the lifting assembly 4 includes a vertical plate 5 , a vertical guide rail 14 is provided on one side of the vertical plate 5 , a lifting support plate 13 is connected to one side of the vertical guide rail 14 , and the lifting support plate 13 can move along the vertical guide rail 14 .
[0031] According to an embodiment of the utility model, two conveying rails 16 are arranged inside the device platform 3, and the two conveying rails 16 are arranged in parallel. Conveying wheels 15 are arranged at both ends of the inner side of the conveying rails 16, and a conveying belt is arranged between the conveying wheels 15 at both ends. The unloading area is cooperatively connected to the conveying rails 16.
[0032] According to the embodiment of the utility model, a silo detector 17 is provided on one side of the unloading area.
[0033] According to the embodiment of the utility model, there are four blocking rods 9, which are vertically arranged on the top of the transfer platform 8, and the blocking rods 9 are L-shaped structures.
[0034] According to the embodiment of the utility model, two in-place detection sensors 12 are arranged on both sides of one end of the transfer platform 8 , and the two in-place detection sensors 12 are symmetrically arranged on both sides of the lifting support plate 13 .
[0035] According to the embodiment of the utility model, two clamping cylinders 10 are symmetrically arranged on both sides of the transfer platform 8, and the two clamping cylinders 10 are symmetrically arranged on both sides of the storage area.
[0036] According to the embodiment of the utility model, a clamping claw 2 is provided at the end of the manipulator 1 .
[0037] According to the embodiment of the utility model, four corners of the bottom of the device platform 3 are provided with supporting feet 6 and rollers 7 .
[0038] To summarize, by setting up a jacking component and a transfer platform 8, the material tray 11 in the storage area on the top of the transfer platform 8 is transferred by the jacking component, and the position is detected by the in-place sensor. When the material tray 11 is in place, the product is loaded by the robot 1. After the product loading is completed, the empty material tray 11 is lifted and transferred to the unloading area by the jacking component, thereby realizing automatic loading and unloading of the product, realizing product loading automation, and improving product loading efficiency.
[0039] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0040] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to the above embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the above embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
[0041] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A tray automatic feeding device, comprising: The device platform and the manipulator arranged on the top of the device platform are characterized in that: A transfer platform is arranged above the device platform, a plurality of baffles are arranged at one end of the top of the transfer platform, a storage area is arranged between the plurality of baffles, and a plurality of layers of material trays are arranged in the storage area; A transfer mechanism is provided below the transfer platform, and a lifting assembly is provided below one end of the transfer platform, and the transfer mechanism transfers the bottommost tray in the storage to above the lifting assembly; A material unloading area is provided below the storage area, and the manipulator is used to grab the product in the material tray above the lifting component. After the product is grabbed, the lifting component is used to transport the empty material tray to the material unloading area.
2. The automatic tray feeding device according to claim 1, characterized in that: The lifting assembly comprises a vertical plate, a vertical guide rail is arranged on one side of the vertical plate, a lifting support plate is connected to one side of the vertical guide rail, and the lifting support plate can move along the vertical guide rail.
3. The automatic tray feeding device according to claim 2, characterized in that: Two conveying guide rails are arranged inside the device platform, and the two conveying guide rails are arranged in parallel. Conveying wheels are arranged at both ends of the inner side of the conveying guide rails, and a conveying belt is arranged between the conveying wheels at both ends. The unloading area is cooperatively connected to the conveying guide rails.
4. The automatic tray feeding device according to claim 3 is characterized in that: A silo detector is arranged on one side of the unloading area.
5. The automatic tray feeding device according to claim 4, characterized in that: There are four baffle bars, which are vertically arranged on the top of the transfer platform, and each baffle bar is an L-shaped structure.
6. The automatic tray feeding device according to claim 2, characterized in that: Two in-place detection sensors are arranged on both sides of one end of the transfer platform, and the two in-place detection sensors are symmetrically arranged on both sides of the lifting support plate.
7. The automatic tray feeding device according to claim 1, characterized in that: Two clamping cylinders are symmetrically arranged on both sides of the transfer platform, and the two clamping cylinders are symmetrically arranged on both sides of the storage area.
8. The automatic tray feeding device according to claim 1, characterized in that: The end of the manipulator is provided with a clamping claw.
9. The automatic tray feeding device according to claim 1, characterized in that: The four corners of the bottom of the device platform are all provided with supporting feet and rollers.