A heat treatment device for metal processing with uniform cooling
By adopting a combined structure of servo motor, driving gear, transmission gear and annular groove in the metal heat treatment device, the nozzle and the pallet rotate in reverse, achieving multi-angle water spraying cooling, solving the problem of uneven cooling in traditional devices, and improving production efficiency and metal performance.
Patent Information
- Application Number
- CN202421459703.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-25
AI Technical Summary
It is difficult for traditional metal heat treatment devices to achieve uniform cooling during the cooling process, which affects production efficiency and metal performance.
A heat treatment device including a servo motor, an active gear, a transmission gear and annular groove is designed. The servo motor drives the pallet to rotate, the driving gear drives the transmission gear to mesh with the annular groove, so that the cooling barrel rotates, and the nozzle and the pallet rotate in reverse, realizing multi-angle water spraying cooling.
The uniform water spray cooling of the metal workpiece after heat treatment is achieved, the cooling efficiency and uniformity are improved, and the production efficiency and metal performance are enhanced.
Smart Images

Figure CN222715403U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal heat treatment equipment, and in particular relates to a heat treatment device for metal processing with uniform temperature reduction. Background Art
[0002] During the metal processing process, the metal needs to be heat treated. The heat treatment process is a process method in which the metal workpiece is placed in a medium for heating, insulation, and cooling, thereby changing the surface or internal structure of the metal workpiece to control the metal properties. Metal heat treatment is divided into four heat treatment processes: annealing, normalizing, quenching, and tempering, and the four heat treatment industries have different temperature control.
[0003] The quenching process in metal heat treatment requires rapid cooling of the metal workpiece after heat treatment, making the metal hard and brittle. The traditional cooling device for metal heat treatment is difficult to transfer the metal from the heat treatment furnace to the cooling device, and the speed is relatively slow, which seriously affects production efficiency.
[0004] The patent with the publication number CN215887145U discloses a rapid cooling device for metal heat treatment, including a pool body, a top cover on the top of the pool body, and four connecting rods at the bottom of the top cover; a water collecting pool is installed at the bottom of the pool body, the water collecting pool is connected to the pool body through a water flow hole, a mounting block is provided on the inner wall of the water collecting pool, and a filter is installed on the top of the mounting block; a box is installed at the bottom of the water collecting pool, the box body and the water collecting pool are connected through a drainage pipe, a water reservoir is provided inside the box body directly below the drainage pipe, a refrigerator is installed inside the box body next to the water reservoir, the refrigerator and the water reservoir are connected through a first water pipe, a second water pipe is provided at the liquid outlet of the refrigerator, and a water pump is installed at the liquid outlet of the second water pipe. The rapid cooling device for metal heat treatment is simple to operate, can effectively and quickly reduce the heat of metal processed parts after heat treatment, speed up production efficiency, and reduce operating costs.
[0005] However, the device can only spray water at a single angle to cool the metal, and cannot spray water at multiple angles to cool the metal, and the cooling efficiency is average. Utility Model Content
[0006] The utility model aims to provide a heat treatment device for metal processing with uniform temperature reduction, so as to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a heat treatment device for metal processing with uniform cooling, comprising a device base, a cooling barrel is rotatably mounted on the device base, an inner cavity is provided in the cooling barrel, a servo motor is arranged in the device base, a driving gear is installed on the action output shaft of the servo motor, a connecting rod penetrating the barrel and extending into the inner cavity is arranged on the top of the driving gear, a support plate is installed on the top of the connecting rod, a plurality of mounting blocks are arranged on the inner wall of the inner cavity, a nozzle is arranged on the mounting block, a transmission cavity is provided in the cooling barrel, an annular tooth groove is provided on the inner side wall of the transmission cavity, two transmission gears are evenly arranged in the transmission cavity along the circumferential direction, and the transmission gear is meshed with the driving gear and the annular tooth groove.
[0008] Preferably, the base of the device is provided with a plurality of connection blocks spaced apart in the circumferential direction, and rollers are rotatably mounted on the connection blocks, and the tops of the rollers are in contact with the bottom of the cooling barrel.
[0009] Preferably, a drainage groove is provided at the bottom of the inner cavity, a plurality of drainage holes are evenly provided at the bottom of the drainage groove along the circumferential direction, and a water storage cavity is provided in the base of the device.
[0010] Preferably, a water pump is arranged in the water storage chamber.
[0011] Preferably, an annular limiting groove is provided in the base of the device, a limiting ring is rotatably installed in the annular limiting groove, and the limiting ring is installed on the cooling barrel.
[0012] Preferably, a plurality of anti-sliding blocks are arranged on the top of the support plate.
[0013] Preferably, the nozzles of the plurality of mounting blocks are all directed downwards and have different angles.
[0014] The beneficial effects of the utility model are:
[0015] In the utility model, by the mutual cooperation of the servo motor, the driving gear, the transmission gear and the annular tooth groove and other structures, when the metal workpiece after heat treatment needs to be cooled, the metal workpiece can be placed at the center position of the pallet, and then the servo motor is started to drive the driving gear to rotate through the servo motor, and then the pallet is driven to rotate through the driving gear. When the driving gear rotates, it will also drive the transmission gear to rotate, and the transmission of the annular tooth groove by the transmission gear can make the cooling barrel rotate, so that the multiple nozzles on the inner wall of the cooling barrel rotate in the opposite direction of the pallet, thereby realizing uniform water spraying cooling of the metal workpiece on the pallet, so that the cooling is more uniform. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of a heat treatment device for metal processing with uniform cooling proposed by the utility model;
[0017] Figure 2 This is a schematic cross-sectional structure diagram of a driving gear, a roller, a limiting ring and other structures of a heat treatment device for metal processing with uniform cooling proposed by the utility model;
[0018] Figure 3 This is a cross-sectional schematic diagram of the structures of the driving gear, servo motor and drainage hole of a heat treatment device for metal processing with uniform cooling proposed by the utility model;
[0019] Figure 4 The utility model provides a schematic top view of the cross-sectional structure of a driving gear, a transmission gear and other structures of a heat treatment device for metal processing with uniform cooling.
[0020] In the figure: 1. device base; 2. cooling barrel; 3. inner cavity; 4. mounting block; 5. nozzle; 6. support plate; 7. drainage groove; 8. drainage hole; 9. servo motor; 10. driving gear; 11. connecting rod; 12. anti-sliding block; 13. annular tooth groove; 14. limiting ring; 15. annular limiting groove; 16. transmission cavity; 17. water pump; 18. connecting block; 19. roller; 20. transmission gear; 21. water storage cavity. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] Reference Figure 1-4 A heat treatment device for metal processing with uniform cooling comprises a device base 1, a cooling barrel 2 is rotatably mounted on the device base 1, an inner cavity 3 is opened in the cooling barrel 2, a servo motor 9 is arranged in the device base 1, a driving gear 10 is installed on the action output shaft of the servo motor 9, a connecting rod 11 penetrating the barrel and extending into the inner cavity 3 is arranged on the top of the driving gear 10, a supporting plate 6 is installed on the top of the connecting rod 11, a plurality of mounting blocks 4 are arranged on the inner wall of the inner cavity 3, a nozzle 5 is arranged on the mounting block 4, a transmission cavity 16 is opened in the cooling barrel 2, an annular tooth groove 13 is opened on the inner side wall of the transmission cavity 16, two transmission gears 20 are evenly arranged in the transmission cavity 16 along the circumferential direction, and the transmission gear 20 is meshed with the driving gear 10 and the annular tooth groove 13.
[0023] By cooperating with each other, the servo motor 9, the driving gear 10, the transmission gear 20 and the annular tooth groove 13 and other structures, when the metal workpiece after heat treatment needs to be cooled, the metal workpiece can be placed on the support plate 6, and then the servo motor 9 is started to drive the support plate 6 to rotate. At the same time, the servo motor 9 will drive the driving gear 10 to rotate, and the cooling barrel 2 can be rotated through the transmission gear 20, so that the several nozzles 5 on the inner wall of the cooling barrel 2 rotate in the opposite direction to the support plate 6, thereby realizing uniform water spraying and cooling of the metal workpiece on the support plate 6, so that the cooling is more uniform.
[0024] Specifically, in this embodiment, a plurality of connection blocks 18 are arranged at intervals along the circumferential direction on the device base 1 , and a roller 19 is rotatably mounted on the connection block 18 , and the top of the roller 19 contacts the bottom of the cooling barrel 2 .
[0025] By cooperating with the rollers 19 and the connecting blocks 18, the rollers 19 can support the cooling barrel 2 when the cooling barrel 2 rotates, thereby reducing the shaking of the cooling barrel 2 when rotating and improving the stability of the cooling barrel 2 during the rotation process.
[0026] Specifically, in this embodiment, a drainage groove 7 is provided at the bottom of the inner cavity 3 , a plurality of drainage holes 8 are evenly provided at the bottom of the drainage groove 7 along the circumferential direction, and a water storage cavity 21 is provided in the device base 1 .
[0027] By cooperating with the drainage holes 8 and the drainage grooves 7 , the cooled water can flow to the drainage grooves 7 and flow into the water storage chamber 21 in the device base 1 through the drainage holes 8 .
[0028] Specifically, in this embodiment, a water pump 17 is arranged in the water storage chamber 21 .
[0029] The water in the water storage chamber 21 can be transported to the plurality of nozzles 5 in the inner chamber 3 by means of the arranged water pump 17, thereby realizing the recycling of water resources and improving environmental protection.
[0030] Specifically, in this embodiment, an annular limiting groove 15 is opened in the device base 1 , a limiting ring 14 is rotatably installed in the annular limiting groove 15 , and the limiting ring 14 is installed on the cooling barrel 2 .
[0031] By arranging the annular limiting groove 15 and the limiting ring 14 , the cooling barrel 2 can be rotated along the annular limiting groove 15 through the limiting ring 14 , thereby improving the stability of the cooling barrel 2 during rotation.
[0032] Specifically, in this embodiment, a plurality of anti-sliding blocks 12 are arranged on the top of the support plate 6 .
[0033] By arranging the anti-slip block 12 , the friction between the support plate 6 and the metal workpiece can be increased, thereby improving the stability of the metal workpiece on the support plate 6 .
[0034] Specifically, in this embodiment, the nozzles 5 of the plurality of mounting blocks 4 are all directed downward and at different angles, so that the water sprayed from the nozzles 5 can be sprayed on the metal workpiece on the support plate 6 at multiple angles, thereby achieving the purpose of uniform cooling.
[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A heat treatment device for metal processing with uniform cooling, comprising a device base, characterized in that: A cooling barrel is rotatably mounted on the base of the device, an inner cavity is provided in the cooling barrel, a servo motor is arranged in the base of the device, a driving gear is installed on the action output shaft of the servo motor, a connecting rod penetrating the barrel and extending into the inner cavity is arranged on the top of the driving gear, a supporting plate is installed on the top of the connecting rod, a plurality of mounting blocks are arranged on the inner wall of the inner cavity, a nozzle is arranged on the mounting block, a transmission cavity is provided in the cooling barrel, an annular tooth groove is provided on the inner side wall of the transmission cavity, two transmission gears are evenly arranged in the transmission cavity along the circumferential direction, and the transmission gear is meshed with the driving gear and the annular tooth groove.
2. A heat treatment device for metal processing with uniform temperature reduction according to claim 1, characterized in that: The base of the device is provided with a plurality of connection blocks arranged at intervals along the circumferential direction, and rollers are rotatably mounted on the connection blocks, and the tops of the rollers are in contact with the bottom of the cooling barrel.
3. The uniformly cooled heat treatment device for metal processing according to claim 1, characterized in that: A drainage groove is provided at the bottom of the inner cavity, a plurality of drainage holes are evenly provided at the bottom of the drainage groove along the circumferential direction, and a water storage cavity is provided in the device base.
4. The uniformly cooled heat treatment device for metal processing according to claim 3, characterized in that: A water pump is arranged in the water storage cavity.
5. The uniformly cooled heat treatment device for metal processing according to claim 1, characterized in that: An annular limiting groove is provided in the base of the device, a limiting ring is rotatably installed in the annular limiting groove, and the limiting ring is installed on the cooling barrel.
6. The uniformly cooled heat treatment device for metal processing according to claim 1, characterized in that: A plurality of anti-sliding blocks are arranged on the top of the supporting plate.
7. The uniformly cooled heat treatment device for metal processing according to claim 1, characterized in that: The nozzles of the plurality of mounting blocks are all directed downwards and have different angles.
Citation Information
Patent Citations
Rapid cooling device for metal heat treatment
CN215887145U