Movable ballastless track bed concrete crushing device

By designing a mobile ball-free track bed concrete crushing device and using a hydraulic power station to drive the hydraulic crusher, the problem of low efficiency in replacing the middle track bed concrete of the ball-free track structural components of the high-speed railway is solved, and efficient and rapid concrete crushing is achieved, meeting the needs of rapid replacement within 4 hours of the skylight.

CN222715720UActive Publication Date: 2025-04-04RAILWAY CONSTR RES INST OF CHINA ACAD OF RAILWAY SCI CO LTD +3
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Patent Information

Application Number
CN202421494017.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-04
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

During the replacement of the ballless track structural components of high-speed railways, the roadbed concrete breaking efficiency is low and the skylight takes up too long, which cannot meet the needs of rapid replacement.

Method used

A mobile ballastless concrete crushing device is designed, and a hydraulic power station is used to drive the hydraulic crusher. Through a lever mechanism and a universal articulated mounting frame, the hydraulic crusher can be flexibly moved and efficiently crushed.

Benefits of technology

It significantly improves the efficiency of roadbed concrete destruction, reduces the working strength of construction workers, and can complete the rapid replacement of the splint within 4 hours of the skylight.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of railway maintenance engineering, and discloses a movable ballastless track bed concrete crushing device which comprises a steel rail walking frame, a transverse moving trolley, a rotating frame, a hydraulic power station, a lever mechanism and a hydraulic crusher, the steel rail walking frame can move in the longitudinal direction of the steel rail. The transverse moving trolley can transversely move perpendicular to the steel rails. The rotating frame is connected with the transverse moving trolley through a universal mechanism capable of horizontally rotating and pitching up and down; the hydraulic power station is installed on one side of the rotating frame, and the lever mechanism is installed on the other side of the rotating frame. The hydraulic crusher is vertically arranged and connected to the end, away from the rotating frame, of the lever mechanism through a universal hinge mounting frame. According to the utility model, the hydraulic crusher can be conveniently and quickly moved to a construction position to crush the concrete of the ballast bed slab of the ballastless track, and meanwhile, a hydraulic power technology is adopted, so that the working intensity of constructors can be greatly reduced, and the improvement efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of railway maintenance engineering, and more specifically to a mobile ballastless track bed concrete crushing device. Background Art

[0002] There are many types of ballastless track structures in my country, and the service environments of ballastless tracks vary greatly. During operation, it is inevitable that track structure components need to be replaced. The replacement of high-speed railway ballastless track structure components requires the dismantling of the original structure and reconstruction. In principle, the construction process is basically the same as the construction process. However, since the high-speed railway is in operation, in order to minimize the impact on driving, the line needs to be opened as soon as possible. The existing concrete crushing equipment has low breaking efficiency and occupies a large area of ​​the skylight, which can no longer meet the requirements for the replacement of ballastless track structure components.

[0003] In the replacement operation of high-speed railway ballastless track structural components, the removal of ballast bed concrete is an important link that affects the operation efficiency and skylight occupancy. At present, the main methods of removing ballast bed concrete are mechanical chiseling, hydraulic breaking and rope saw cutting. The two commonly used mechanical chiseling equipment are electric hammer and pneumatic pick. The electric hammer is driven by electricity and can be used with a generator. It is currently the most commonly used concrete breaking equipment. It uses its own weight and external forces to hammer the physical objects on the surface to achieve the purpose of crushing. The pneumatic pick is powered by compressed air and needs to be equipped with a generator and an air compressor. It is a handheld construction machine that uses impact to break hard objects. It has a compact structure and is easy to use.

[0004] Field tests have found that although high-pressure water jets can effectively protect the steel bars inside the ballast bed, their removal efficiency is low, and the ballast bed concrete needs to be removed layer by layer. Concrete chain saws are not installed in the ballast bed concrete construction in the turnout area, and the chain saws cut at high speed at the bottom of the rail, which poses a risk of damaging the rails. In contrast, traditional mechanical removal methods are more suitable for ballast bed concrete removal. Pneumatic picks need to be equipped with large air compressors for on-road construction, which is inconvenient to carry. In addition, the removal efficiency of electric picks is low.

[0005] Chiseling away the concrete on the ballast bed is a time-consuming and labor-intensive process, and is the most important step in the entire ballastless track structural component replacement process. Therefore, rapid chiseling away the concrete on the ballast bed can save more preparation time for structural component replacement.

[0006] However, in the process of replacing structural components using the above two conventional breaking equipment, it was found that it took at least 8 hours to chisel out the concrete of the roadbed around a single double-block sleeper or a single switch sleeper, which could not meet the needs of rapid replacement of damaged structural components within the 4-hour window. The hydraulic breaker is favored by the majority of users due to its low working noise and high working efficiency. At the same time, the hydraulic breaker can work under continuous extreme conditions, including underwater operations at a certain depth, cities, mountainous areas, plateaus, etc., which is unattainable by electric picks and pneumatic picks. Research results show that according to the rock fracture mechanism, under the condition of a certain hardness of rock, the working efficiency of the hydraulic breaker is higher than that of blasting construction and can replace blasting construction.

[0007] Therefore, in order to meet the needs of on-site roadbed concrete removal construction, it is urgent to design a mobile ballastless roadbed concrete crushing device based on a hydraulic breaker, which can be used for on-site roadbed concrete chiseling to further improve the roadbed chiseling efficiency. Utility Model Content

[0008] In view of this, the utility model proposes a mobile ballastless track concrete crushing device, and its specific technical scheme is as follows:

[0009] A mobile ballastless track concrete crushing device comprises a rail running frame, a transverse trolley, a rotating frame, a hydraulic power station, a lever mechanism and a hydraulic breaker; the rail running frame is installed on the upper part of the rail and can move along the longitudinal direction of the rail; the transverse trolley is installed on the upper part of the rail running frame and can move transversely perpendicular to the rail; the rotating frame is installed on the upper part of the transverse trolley and is connected to the transverse trolley through a universal mechanism that can rotate horizontally and pitch up and down; the hydraulic power station is installed on one side of the rotating frame, and the lever mechanism is installed on the other side of the rotating frame and extends outward in a direction perpendicular to the rail; the length of the lever mechanism is adjustable; the hydraulic breaker is vertically arranged and connected to one end of the lever mechanism away from the rotating frame through a universal articulated mounting frame, and the hydraulic breaker is connected to the hydraulic power station, and the hydraulic power station provides hydraulic power.

[0010] By adopting the above technical solution, the whole set of the utility model can be directly placed on the rail after being moved to the construction site. With the help of the rail running frame, the transverse trolley, the universal mechanism, the rotating frame, and the universal articulated mounting frame, the construction personnel can conveniently and quickly move the hydraulic breaker to the construction site to crush the concrete of the ballastless track bed plate. At the same time, the hydraulic power station provides power for the hydraulic breaker, which can greatly reduce the work intensity of the construction personnel, improve the construction efficiency, and can be constructed on the entire track plate to achieve comprehensive crushing.

[0011] Preferably, the rail running frame includes flanged rollers and transverse guide rails. The transverse guide rails roll on the rails using the flanged rollers below. The transverse guide rails are arranged perpendicular to the rails. The upper part of the transverse guide rails is provided with guide rail grooves for docking with the walking guide wheels on the transverse trolley.

[0012] Preferably, the universal mechanism includes a vertical shaft extending vertically downward into the middle interior of the body of the transverse trolley and rotatably connected to the body, the upper end of the vertical shaft is connected to a U-shaped frame, the U-shaped frame is opened upward and the two side plates thereon are arranged along the longitudinal direction of the rail, and a circular hole 1 is provided on the side plate of the U-shaped frame; the U-shaped frame extends into the interior of the rotating frame, and a circular hole 2 is respectively provided at the position corresponding to the two circular holes 1 on the rotating frame, and a pin shaft 1 is adapted to pass through the circular hole 1 and the circular hole 2.

[0013] Preferably, the rotating frame comprises a connecting frame with two circular holes 2 and a rectangular supporting frame for supporting and fixing the hydraulic power station, and the lever mechanism is connected to one end of the connecting frame away from the rectangular supporting frame.

[0014] Preferably, the lever mechanism comprises an outer tube, an inner tube and a locking pin, one end of the outer tube is connected to the rotating frame, and the inner tube is slidably arranged in the tube cavity of the other end; a plurality of connecting holes one are axially opened on the outer tube, and a connecting hole two is opened on the inner tube, and the locking pin can be adapted to pass through the connecting hole one and the connecting hole two which are aligned up and down, so as to realize the length adjustment of the lever mechanism.

[0015] Preferably, a rib is vertically fixed at a connection node between the outer tube and the rotating frame.

[0016] Preferably, the universal articulated mounting frame includes an intermediate main body plate, an upper connecting plate and a lower connecting plate are symmetrically fixed to one side of the intermediate main body plate close to the lever mechanism, a left connecting plate and a right connecting plate are symmetrically fixed to one side of the intermediate main body plate close to the hydraulic breaker, and the left connecting plate and the right connecting plate are arranged along the longitudinal direction of the rail; holes are opened on the upper connecting plate and the lower connecting plate and are rotatably connected to the end of the lever mechanism through corresponding pin shaft two, and holes are opened on the left connecting plate and the right connecting plate and are rotatably connected to the hydraulic breaker through corresponding pin shaft three.

[0017] Preferably, the breaker rod that can be adapted to be installed on the hydraulic breaker is a pointed breaker rod, a flat-head breaker rod or a chisel-type breaker rod.

[0018] Preferably, the transverse trolley can be detachably mounted on the rail running frame, the rotating frame can be detachably mounted on the transverse trolley, the hydraulic power station can be detachably mounted on the rotating frame, and the hydraulic breaker can be detachably mounted on the lever mechanism.

[0019] Preferably, the hydraulic power station is connected to the hydraulic breaker by means of a hydraulic hose and a quick connector.

[0020] Compared with the prior art, the mobile ballastless track concrete crushing device of the utility model has the following beneficial effects:

[0021] (1) The utility model adopts hydraulic power technology. The hydraulic power station drives the crushing drill rod hammer component on the hydraulic breaker. After the crushing drill rod hammer component is aimed at the concrete rail sleeper plate to be crushed, the concrete is struck by hammering, which can quickly and efficiently crush the roadbed plate concrete and gradually crush the concrete through powerful impact energy.

[0022] (2) The rail running frame designed by the utility model can move along the longitudinal direction of the rail, and a transverse guide rail is also provided on the running frame, on which a transverse trolley is installed, and the trolley can move transversely along the slideway of the transverse guide rail. The upper part of the transverse trolley is also connected to the rotating frame through a universal joint, so that the rotating frame loaded with the hydraulic power station and the hydraulic breaker can move quickly along the rail, can move back and forth perpendicular to the direction of the rail line, can rotate horizontally around the center of the trolley, and can move up and down around the upper support point of the center of the trolley, so as to facilitate the position adjustment so as to crush the concrete sleeper plates that need to be crushed at different positions.

[0023] (3) The utility model also designs a lever mechanism, one end of which is a small hydraulic breaker, and the other end is a hydraulic power station as a counterweight. By adjusting the length of the lever, the hydraulic power station and the counterweights at both ends of the small hydraulic breaker are balanced. In this way, when the small hydraulic breaker is carried by hand, the actions of lifting, lowering, moving the angle, and pressing down are very easy.

[0024] (4) The utility model connects the hydraulic breaker to the lever mechanism via a universal articulated mounting frame. The universal articulated mounting frame allows the head of the small hydraulic breaker to freely rotate the crushing angle, so that during the crushing operation, the crushing head can be rotated to any angle as needed and the center of gravity of the crushing head can be maintained, making the operation stable and easy.

[0025] (5) The hydraulic breaker of the utility model can quickly reach the working position and directly hit the concrete by adjusting the angle, thus completing the crushing operation accurately and efficiently.

[0026] (6) The utility model increases the types of corresponding crushing drill rods in the hydraulic breaker, with multiple options of pointed crushing drill rods, flat-head crushing drill rods, and chisel-type crushing drill rods to meet the needs of more crushing working conditions.

[0027] (7) The utility model can be decomposed into multiple pieces within the skylight point and transported and installed on the line, achieving high-efficiency concrete crushing and meeting the need for rapid replacement of damaged switch sleepers within the 4-hour skylight time. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0029] Figure 1 The utility model is a schematic diagram of the overall structure of a mobile ballastless track concrete crushing device.

[0030] Figure 2 The utility model is a schematic diagram of the installation of a mobile ballastless track concrete crushing device.

[0031] Figure 3 It is a structural schematic diagram of the rail running frame in the device of the utility model.

[0032] Figure 4 It is a structural schematic diagram of the transverse moving trolley and the universal mechanism in the device of the utility model.

[0033] Figure 5 It is a schematic diagram of the connection between the rotating frame and the universal mechanism in the device of the utility model.

[0034] Figure 6 It is a structural schematic diagram of the universal hinged mounting frame in the device of the utility model.

[0035] Figure 7 It is a structural schematic diagram of a hydraulic breaker connected to a universal articulated mounting frame in the device of the utility model.

[0036] In the figure:

[0037] 10-rail running frame, 11-flanged roller, 12-lateral guide rail;

[0038] 20-transverse trolley, 21-travel guide wheel, 22-car body;

[0039] 30-rotating frame, 31-connecting frame, 32-pin shaft 1, 33-rectangular supporting frame;

[0040] 40-universal mechanism, 41-vertical axis, 42-U-shaped frame, 43-round hole 1;

[0041] 50-Hydraulic power station;

[0042] 60-lever mechanism, 61-outer tube, 62-inner tube, 63-rib plate;

[0043] 70-Hydraulic breaker;

[0044] 80-universal articulated mounting frame, 81-middle main body plate, 82-upper connecting plate, 83-lower connecting plate, 84-left connecting plate, 85-right connecting plate;

[0045] 90-rail. DETAILED DESCRIPTION

[0046] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0047] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0048] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0049] Example:

[0050] like Figure 1 , Figure 2 As shown, the utility model is a mobile ballastless track concrete crushing device, which includes a rail running frame 10, a transverse trolley 20, a rotating frame 30, a hydraulic power station 50, a lever mechanism 60, and a hydraulic breaker 70.

[0051] The rail traveling frame 10 is installed on the upper part of the rail 90 and can move along the longitudinal direction of the rail. The transverse moving vehicle 20 is installed on the upper part of the rail traveling frame 10 and can move transversely perpendicular to the rail 90.

[0052] Specifically, Figure 3 , Figure 4As shown, the rail running frame 10 includes a flange roller 11 and a transverse guide rail 12 that rolls on the rail 90 using the flange roller 11. The transverse guide rail 12 is arranged perpendicular to the rail 90, and the upper part of the transverse guide rail 12 is provided with a guide rail groove for connecting with the lower walking guide wheel 21 of the transverse trolley 20.

[0053] Furthermore, in order to ensure the stable running of the rail running frame 10, two flanged rollers 11 are provided on the single rail 90 for corresponding rolling. The two flanged rollers are connected by a longitudinal steel, and the transverse guide rail 12 is erected and fixed on the upper part of the two longitudinal steels.

[0054] At the same time, in order to ensure the stable movement of the transverse moving trolley 20, four walking guide wheels 21 are correspondingly arranged at the lower part of the transverse moving trolley 20.

[0055] The rail traveling frame 10 of the utility model takes into account the rail running ability and insulation performance, and can be loaded with the hydraulic power station 50 and the hydraulic breaker 70 and move quickly along the line. A transverse slideway is also installed on the rail traveling frame 10, and the hydraulic power station 50 and the hydraulic breaker 70 can be loaded and moved back and forth transversely in the slideway to facilitate position adjustment, so as to crush different positions of the concrete ballast plate that needs to be crushed.

[0056] The rotating frame 30 is installed on the upper part of the transverse movement trolley 20, and is connected to the transverse movement trolley 20 through a universal mechanism 40 that can rotate horizontally and pitch up and down.

[0057] Specifically, Figure 4 , Figure 5 As shown, the universal mechanism 40 includes a vertical shaft 41 extending from top to bottom into the middle of the body 22 of the transverse moving trolley 20 and rotatably connected to the body 22, the upper end of the vertical shaft 41 is connected to a U-shaped frame 42 with an opening facing upward, the two side plates of the U-shaped frame 42 are arranged along the longitudinal direction of the rail, and a circular hole 43 is opened on the side plate of the U-shaped frame; the U-shaped frame 42 extends into the rotating frame 30, and a circular hole 43 is opened at a position corresponding to the circular hole 43 on the rotating frame 30, and a pin 32 is adapted to pass through the circular hole 43 and the circular hole 43, so as to rotatably connect the rotating frame 30 to the U-shaped frame 42.

[0058] The rotating frame 30 in the utility model can rotate horizontally around the center of the transverse movement trolley 20 with the help of the vertical axis 41 in the universal joint 40, and is further connected with the U-shaped frame 42 in the universal joint 40, so as to perform up and down pitching movements around the upper support point of the trolley center, so as to facilitate the position adjustment so as to perform crushing operations on concrete sleeper plates that need to be crushed at different positions.

[0059] The hydraulic power station 50 is installed on one side of the rotating frame 30. The lever mechanism 60 is installed on the other side of the rotating frame 30 and extends outward in a direction perpendicular to the steel rail 90. At the same time, the length of the lever mechanism 60 is adjustable.

[0060] Specifically, Figure 1 , Figure 5 As shown, the rotating frame 30 includes a connecting frame 31 with two circular holes 2 and a rectangular supporting frame 33 for supporting and fixing the hydraulic power station 50 . One end of the connecting frame 31 away from the rectangular supporting frame 33 is connected to the lever mechanism 60 .

[0061] Furthermore, the lever mechanism 60 includes an outer tube 61, an inner tube 62 and a locking pin. One end of the outer tube 61 is connected to the rotating frame 30, and the inner tube 62 is arranged in the tube cavity of the other end. The inner tube 62 can slide relative to the outer tube 61; a plurality of connecting holes 1 are axially opened on the outer tube 61, and a connecting hole 2 is opened on the inner tube 62. The locking pin passes through the connecting hole 1 and the connecting hole 2 which are aligned up and down to realize the length adjustment of the lever mechanism 60.

[0062] Furthermore, in order to ensure a firm connection, a rib plate 63 is vertically fixed at the connection node between the outer tube 61 and the rotating frame 30 .

[0063] like Figure 1 , Figure 7 As shown, the hydraulic breaker 70 is vertically arranged and connected to the end of the lever mechanism 60 away from the rotating frame 30, that is, the distal end of the inner tube 62, through the universal hinged mounting frame 80. The hydraulic breaker 70 is connected to the hydraulic power station 50 by a hydraulic hose and a quick connector, and the hydraulic power station 50 provides hydraulic power for the hydraulic breaker 70.

[0064] The utility model adopts hydraulic power technology. The hydraulic power station 50 drives the crushing drill rod hammer component on the hydraulic breaker 70. After the crushing drill rod hammer component is aimed at the concrete rail sleeper plate to be crushed, the concrete is knocked by hammering, which can quickly and efficiently crush the roadbed plate concrete, and gradually crush the concrete through powerful impact energy.

[0065] One end of the lever mechanism 60 in the utility model is the hydraulic breaker 70, and the other end is the hydraulic power station 50 as a counterweight. By adjusting the length of the lever, the counterweights at both ends of the hydraulic power station 50 and the hydraulic breaker 70 are balanced. For example, if the weight ratio of the hydraulic power station 50 to the hydraulic breaker 70 is 4:1, the length of the lever is adjusted to a corresponding ratio of 1:4. In this way, when the hydraulic breaker 70 is carried, the actions of lifting, lowering, moving angles, pressing down, etc. are all very light.

[0066] Further, such as Figure 6As shown, the universal articulated mounting frame 80 includes an intermediate main body plate 81, and an upper connecting plate 82 and a lower connecting plate 83 are symmetrically fixed to one side of the intermediate main body plate 81 close to the lever mechanism 60, and a left connecting plate 84 and a right connecting plate 85 are symmetrically fixed to one side of the intermediate main body plate 81 close to the hydraulic breaker 70, and the left connecting plate 84 and the right connecting plate 85 are arranged along the longitudinal direction of the rail; the upper connecting plate 82 and the lower connecting plate 83 have holes and are rotatably connected to the end of the lever mechanism 60 through corresponding pin shafts 2, and the left connecting plate 84 and the right connecting plate 85 have holes and are rotatably connected to the hydraulic breaker 70 through corresponding pin shafts 3.

[0067] The universal articulated mounting frame 80 allows the head of the hydraulic breaker 70 to freely rotate the crushing angle, so that during the crushing operation, the crushing head can be rotated at any angle as needed and the center of gravity of the crushing head can be maintained, making the operation stable and easy.

[0068] In the utility model, the hydraulic breaker is used to break the concrete of the roadbed slab. It is installed on the lever mechanism and is used to directly hit the concrete to break it after the concrete position is aligned. Moreover, the hydraulic breaker can be adapted to be installed with any one of the pointed breaking drill rod, the flat breaking drill rod and the chisel breaking drill rod. The utility model increases the types of corresponding breaking drill rods in the hydraulic breaker for selection, so that it can adapt to more breaking conditions.

[0069] It should be noted that the hydraulic breaker used in the utility model is generally a small hydraulic breaker, which belongs to the existing equipment. For details, please refer to the corresponding hydraulic breaker disclosed in the utility model patent with authorization announcement number CN201874570U.

[0070] In the utility model, the rail running frame and the transverse trolley, the transverse trolley and the rotating frame, the rotating frame and the hydraulic power station, and the lever mechanism and the hydraulic breaker are all connected in a detachable manner, so that the device of the utility model can be decomposed into multiple pieces within the window point and transported and installed on the line, achieving high-efficiency concrete crushing and meeting the need for rapid replacement of damaged switch sleepers within the 4-hour window time.

[0071] After the prototype of the utility model was completed, various tests were conducted in the internal site for operational flexibility, diversity of crushing angles, actual effect of crushing impact work, etc. The test results met the expected requirements. The various mechanisms in the device can be disassembled and transported to the site, quickly assembled and placed on the line, the hydraulic breaker can quickly travel to the working position, and can use almost any angle to fully crush the line bottom plate concrete, with high crushing efficiency and high precision, and the impact work is 3 to 4 times that of the electric pick, the operator consumes less physical energy, the construction intensity is low, the trial effect is good, and it can meet the needs of on-site application.

[0072] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

[0073] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A mobile ballastless track concrete crushing device, characterized in that: It includes a rail running frame, a transverse trolley, a rotating frame, a hydraulic power station, a lever mechanism and a hydraulic breaker; the rail running frame is installed on the upper part of the rail and can move along the longitudinal direction of the rail; the transverse trolley is installed on the upper part of the rail running frame and can move transversely perpendicular to the rail; the rotating frame is installed on the upper part of the transverse trolley, and is connected to the transverse trolley through a universal mechanism that can rotate horizontally and pitch up and down; the hydraulic power station is installed on one side of the rotating frame, and the lever mechanism is installed on the other side of the rotating frame and extends outward in a direction perpendicular to the rail; the length of the lever mechanism is adjustable; the hydraulic breaker is vertically arranged and connected to the end of the lever mechanism away from the rotating frame through a universal articulated mounting frame, and the hydraulic breaker is connected to the hydraulic power station.

2. The mobile ballastless track concrete crushing device according to claim 1, characterized in that: The rail running frame includes flanged rollers and transverse guide rails. The transverse guide rails roll on the rails using the flanged rollers below. The transverse guide rails are arranged perpendicular to the rails. The upper part of the transverse guide rails is provided with guide rail grooves for docking with the travel guide wheels on the transverse trolley.

3. The mobile ballastless track concrete crushing device according to claim 1, characterized in that: The universal mechanism includes a vertical shaft extending vertically downward into the middle of the body of the transverse trolley and connected to the body for rotation, the upper end of the vertical shaft is connected to a U-shaped frame, the U-shaped frame is opened upward and the two side plates thereon are arranged along the longitudinal direction of the rail, and a circular hole 1 is opened on the side plate of the U-shaped frame; the U-shaped frame extends into the interior of the rotating frame, and a circular hole 2 is opened at the position corresponding to the two circular holes 1 on the rotating frame, and a pin shaft 1 is adapted to pass through the circular hole 1 and the circular hole 2.

4. The mobile ballastless track concrete crushing device according to claim 3 is characterized in that: The rotating frame includes a connecting frame with two circular holes 2 and a rectangular supporting frame for supporting and fixing the hydraulic power station. The lever mechanism is connected to one end of the connecting frame away from the rectangular supporting frame.

5. The mobile ballastless track concrete crushing device according to claim 1, characterized in that: The lever mechanism includes an outer tube, an inner tube and a locking pin. One end of the outer tube is connected to the rotating frame, and the inner tube is slidably arranged in the tube cavity of the other end. A plurality of connecting holes 1 are axially opened on the outer tube, and a connecting hole 2 is opened on the inner tube. The locking pin can be adapted to pass through the connecting hole 1 and the connecting hole 2 which are aligned up and down.

6. The mobile ballastless track concrete crushing device according to claim 5, characterized in that: A rib plate is vertically fixed at a connection node between the outer tube and the rotating frame.

7. The mobile ballastless track concrete crushing device according to claim 1, characterized in that: The universal articulated mounting frame includes an intermediate main body plate, an upper connecting plate and a lower connecting plate are symmetrically fixed to one side of the intermediate main body plate close to the lever mechanism, a left connecting plate and a right connecting plate are symmetrically fixed to one side of the intermediate main body plate close to the hydraulic breaker, and the left connecting plate and the right connecting plate are arranged along the longitudinal direction of the rail; holes are opened on the upper connecting plate and the lower connecting plate and are rotatably connected to the end of the lever mechanism through corresponding pin shaft two, and holes are opened on the left connecting plate and the right connecting plate and are rotatably connected to the hydraulic breaker through corresponding pin shaft three.

8. The mobile ballastless track concrete crushing device according to claim 1, characterized in that: The breaker rod that can be adapted and installed on the hydraulic breaker is a pointed breaker rod, a flat-head breaker rod or a chisel-type breaker rod.

9. The mobile ballastless track concrete crushing device according to claim 1, characterized in that: The transverse trolley can be detachably mounted on the rail running frame, the rotating frame can be detachably mounted on the transverse trolley, the hydraulic power station can be detachably mounted on the rotating frame, and the hydraulic breaker can be detachably mounted on the lever mechanism.

10. The mobile ballastless track concrete crushing device according to claim 1, characterized in that: The hydraulic power station is connected to the hydraulic breaker by using a hydraulic hose and a quick connector.

Citation Information

Patent Citations

  • Hydraulic breaking hammer

    CN201874570U