A steel tube bundle core tube liftable operating platform
By designing a liftable operating platform for steel pipe bundle core cylinder, the problems of small space, high operation difficulty and poor structural stability in the construction of the steel pipe bundle core cylinder are solved, and the smooth lifting and construction safety of the operating platform are achieved.
Patent Information
- Application Number
- CN202421319682.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-11
AI Technical Summary
When building floor-standing or cantilever scaffolding in the core cylinder of the steel pipe bundle, the space is small, the operation is difficult, the material and manpower are consumed, the construction progress is slow, the demolition is difficult, and the structural stability is poor.
A steel pipe bundle core cylinder liftable operating platform is designed, including an operating platform, a lifting mechanism, an anti-fall mechanism and a controller. The step-by-step lifting of the operating platform is achieved through the winding and retraction of the motor-driven winch and steel rope, and the anti-fall protection is provided through the combination of rollers and support cylinders.
It realizes smooth and reliable lifting of the operating platform, simplifies construction operations, is suitable for construction use at different heights, and improves construction safety through anti-fall mechanisms.
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Figure CN222716458U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel tube bundle core tube construction, and in particular provides a liftable operating platform for the steel tube bundle core tube. Background Art
[0002] At present, ground-based scaffolding and cantilevered scaffolding are used in the core tube of the steel tube bundle to complete the work of straightening, welding, painting and other tasks on the inner wall of the steel tube bundle.
[0003] The construction technology of erecting floor-standing scaffolding or cantilever scaffolding in the steel tube bundle core tube is adopted. The space is small and the construction operation is difficult. The scaffolding needs to be erected layer by layer, which consumes a lot of materials and manpower, and the construction progress is slow. After the construction is completed, it is difficult to dismantle. At the same time, the scaffolding erected in the steel tube bundle core tube has no reliable connection and poor structural stability. Utility Model Content
[0004] Based on this, the utility model provides a liftable operating platform for a steel tube bundle core tube, which can conveniently realize lifting and adjustment, provide anti-fall safety protection, and improve the convenience and safety of the construction process in the steel tube bundle core tube.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a steel tube bundle core tube liftable operating platform, including an operating platform, a lifting mechanism, an anti-falling mechanism and a controller; fixed hanging plates are respectively provided at the longitudinal ends of the operating platform, and each of the fixed hanging plates is detachably connected to the ear seat of the steel tube bundle core tube; the lifting mechanism is symmetrically arranged at the longitudinal ends of the operating platform, and is respectively provided with a winch connected to the motor drive, and the hanging rope of the winch is extended to equal length and connected with a movable hanging plate, and the movable hanging plate is detachably connected to the ear seat of the steel tube bundle core tube; the anti-falling mechanism is symmetrically arranged at the longitudinal ends of the operating platform, and is respectively provided with a supporting cylinder and a roller, the movable rod of the supporting cylinder extends longitudinally, the roller is connected to the front end of the movable rod, the roller is supported to the inner wall of the steel tube bundle core tube, and the wheel axle of the roller is connected to the reverse brake; the controller is control-connected to each motor and the supporting cylinder.
[0006] Furthermore, an elastic support member is provided between the movable rod and the roller. When the movable rod of the support cylinder is in a retracted state, the roller is supported to the inner wall of the steel tube bundle core tube under the action of the elastic support member.
[0007] Furthermore, the winch is connected to a speed sensor, and the controller is connected to the speed sensor signal and is configured to receive and control the action of the support cylinder according to the speed monitoring information of the speed sensor, and to control the active rod of the support cylinder to extend when the speed is higher than the set value, pushing the roller to press against the inner wall of the core tube of the steel pipe bundle.
[0008] Furthermore, the rim surface of the roller is covered with an elastic rubber layer.
[0009] Furthermore, the main shaft of the winch is connected with a normally closed brake, and the controller is control-connected with the normally closed brake.
[0010] Furthermore, the bottom frame of the operating platform is surrounded by a frame extending upward, and the fixed hanging plates are arranged on the frames at both ends in the longitudinal direction.
[0011] Furthermore, two groups of the fixed hanging plates are symmetrically arranged along the width direction of the operating platform, and the hanging rope of the winch is centrally arranged between the two fixed hanging plates.
[0012] Furthermore, each of the fixed hanging plates is provided with a hanging hole, which is matched with the ear seat positioning hole of the steel tube bundle core tube, and the hanging hole and the positioning hole are connected by a detachable locking pin.
[0013] Furthermore, the width of the movable hanging plate is equal to the spacing between two fixed hanging plates arranged opposite to each other in the transverse direction, and hanging holes adapted to the ear seat positioning holes of the steel tube bundle core tube are respectively provided at both ends of the movable hanging plate, and the hanging holes and the positioning holes are connected by a detachable locking pin.
[0014] The beneficial effects of the provided steel tube core tube liftable operating platform:
[0015] 1. Combined with the connection and disconnection operations between the fixed hanging plate, the movable hanging plate and the ear seat of the steel tube bundle core tube, the motor of the lifting mechanism drives the winch, and the step-by-step lifting and lowering of the operating platform is achieved through the winding and releasing of the steel rope. The process is stable and reliable, and the operation is simple, which is suitable for construction at different heights in the steel tube bundle core tube;
[0016] 2. The roller of the anti-fall mechanism is connected to the reverse brake, and the roller is supported to the inner wall of the steel tube bundle core tube through a retractable and adjustable support cylinder, which can play a braking and buffering role when the operating platform falls, prevent free fall movement, and improve the safety of construction operations on the operating platform. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings, which constitute a part of the specification, describe embodiments of the present invention and are used together with the specification to explain the principles of the present invention. With reference to the accompanying drawings, the present invention can be more clearly understood according to the following detailed description, in which:
[0018] Figure 1 It is a three-dimensional structural schematic diagram of a steel tube bundle core tube liftable operating platform provided according to the utility model;
[0019] Figure 2 It is a front view of a liftable operating platform for a steel tube bundle core tube provided according to the utility model;
[0020] Figure 3 yes Figure 1 A partial schematic diagram of the right end portion of ;
[0021] Figure 4 It is a schematic diagram of the state of the provided operating platform before it is lifted;
[0022] Figure 5 It is a schematic diagram of the state of the provided operating platform after it is lifted.
[0023] Description of the accompanying drawings:
[0024] 11-operating platform, 12-fixed hanging board;
[0025] 21-hanging rope, 22-motor, 23-mobile hanging board, 24-winch;
[0026] 31- roller, 32- support cylinder;
[0027] 41-first ear seat, 42-second ear seat, 43-third ear seat. DETAILED DESCRIPTION
[0028] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the present invention and its application or use. The present invention can be implemented in many different forms and is not limited to the embodiments herein. In the present invention, when a particular device is described as being between a first device and a second device, there may or may not be an intermediate device between the particular device and the first device or the second device. Example
[0029] like Figure 1 , Figure 2 , Figure 3 As shown, the utility model provides a steel tube bundle core tube liftable operating platform, including an operating platform 11, a lifting mechanism, an anti-falling mechanism and a controller.
[0030] The bottom frame of the operating platform 11 is surrounded by a frame extending upward, and the frames at both ends in the longitudinal direction are respectively provided with fixed hanging plates 12, and each of the fixed hanging plates 12 is detachably connected to the ear seats 41, 42, 43 of the steel tube bundle core tube.
[0031] The lifting mechanism is symmetrically arranged at both ends of the operating platform 11 in the longitudinal direction, and is respectively provided with a winch 24 connected to the motor 22. The controller is connected to each motor 22 to drive the corresponding winch 24 to rotate at a constant speed. The hanging rope 21 of the winch 24 is extended to the same length and connected to the movable hanging plate 23, and the movable hanging plate 23 is detachably connected to the ear seats 41, 42, 43 of the steel tube bundle core tube. Preferably, the main shaft of the winch 24 is connected to a normally closed brake, and the controller is connected to the normally closed brake.
[0032] Each of the fixed hanging plates 12 is provided with a hanging hole, which is adapted to the ear seat positioning hole of the steel tube bundle core tube, and the hanging hole and the positioning hole are connected by a detachable locking pin. The width of the movable hanging plate 23 is equal to the spacing between the two fixed hanging plates 12 arranged opposite to each other in the transverse direction, and the two ends of the movable hanging plate 23 are respectively provided with hanging holes adapted to the ear seat positioning holes of the steel tube bundle core tube, and the hanging holes and the positioning holes are connected by a detachable locking pin. Further, the fixed hanging plates 12 are symmetrically arranged in two groups along the width direction of the operating platform 11, and the hanging rope 21 of the winch 24 is centrally arranged between the two fixed hanging plates 12.
[0033] like Figure 4 and Figure 5 As shown, the provided pushing roller 31 is pressed against the inner wall of the steel tube bundle core tube for lifting:
[0034] First, the first ear seat 41, the second ear seat 42 and the third ear seat 43 are welded in sequence from bottom to top on the inner wall of the steel tube bundle core tube.
[0035] Then, the fixed hanging plate 12 of the operating platform 11 is fixedly connected to the first ear seat 41 through a locking pin, and construction is performed at the height of the first ear seat 41;
[0036] Then, when lifting is required, the movable hanging plate 23 at the front end of the hanging rope is fixedly connected to the third ear seat 43 through a locking pin, and the locking pin between the fixed hanging plate 12 and the first ear seat 41 is removed;
[0037] Then, the controller drives the winch 24 to rotate, drives the hanging rope 21 to be wound up, drives the operating platform 11 to rise to the second ear seat 42, and fixes the fixed hanging plate 12 to the second ear seat 42 through the locking pin;
[0038] When further elevation is required, the movable hanging plate 23 is connected to the upper ear seat to achieve step-by-step elevation of the operating platform.
[0039] The provided steel tube bundle core tube liftable operating platform combines the connection and disconnection operations between the fixed hanging plate, the movable hanging plate and the ear seat of the steel tube bundle core tube. The motor of the lifting mechanism drives the winch, and the step-by-step lifting and lowering of the operating platform is achieved by winding and releasing the steel rope. The process is smooth and reliable, and the operation is simple. It is suitable for construction at different heights in the steel tube bundle core tube. Example
[0040] Furthermore, the anti-fall mechanism is symmetrically arranged at both ends of the operating platform 11 in the longitudinal direction, including a roller 31 supported on the inner wall of the steel tube bundle core tube, and the wheel axle of the roller 31 is connected to the reverse brake. In a specific implementation, the rim surface of the roller 31 is covered with an elastic rubber layer, which can realize the vibration reduction function during the lifting process and can also increase the friction resistance during the braking process. The anti-fall mechanism also includes a support cylinder 32, the movable rod of the support cylinder 32 extends longitudinally, the roller 31 is connected to the front end of the movable rod, and the controller is connected to the support cylinder 32.
[0041] The roller of the anti-fall mechanism is connected to the reverse brake, and the roller 31 is supported to the inner wall of the steel tube bundle core tube through a telescopic and adjustable support cylinder 32, which can play a braking and buffering role when the operating platform falls, prevent free fall motion, and improve the safety of construction operations on the operating platform. Example
[0042] Furthermore, the structure of the anti-fall mechanism is further optimized on the basis of the second embodiment:
[0043] An elastic support member is provided between the movable rod and the roller 31. When the movable rod of the support cylinder 32 is in a retracted state, the roller 31 is supported to the inner wall of the steel tube bundle core tube by the elastic support member.
[0044] During the normal lifting movement of the operating platform, the lifting speed is stably maintained within the set range. The controller does not drive the movable rod of the support cylinder 32 to extend, but only supports the roller to the inner wall of the steel tube bundle core tube through the elastic support member, thereby playing a supporting role, preventing the operating platform from shaking and maintaining the stability of the lifting process.
[0045] The winch 24 is connected to a speed sensor, and the controller is connected to the speed sensor signal, and is configured to receive and control the action of the support cylinder 32 according to the speed monitoring information of the speed sensor, and to control the active rod of the support cylinder 32 to extend when the speed is higher than the set value, pushing the roller 31 to press against the inner wall of the steel tube bundle core tube.
[0046] When the operating platform falls, the speed information monitored by the speed sensor is transmitted to the bucket controller. The controller determines that the falling problem occurs and promptly drives the movable rod of the support cylinder 32 to extend. The roller 31 is pressed tightly to push the roller 31 to the inner wall of the steel pipe bundle core tube. The reverse brake prevents the roller 31 from rotating. The roller 31 replaces the rolling support with static friction to decelerate and buffer the fall of the operating platform 11, prevent the occurrence of free fall, and improve the safety of construction on the operating platform 11.
[0047] So far, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.
[0048] Although some specific embodiments of the present invention have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present invention. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.
Claims
1. A steel tube core tube liftable operating platform, characterized in that: It includes an operating platform (11), a lifting mechanism, an anti-fall mechanism and a controller; The operating platform (11) is provided with fixed hanging plates (12) at both longitudinal ends, respectively, and each of the fixed hanging plates (12) is detachably connected to an ear seat (41, 42, 43) of the steel tube bundle core tube; The lifting mechanism is symmetrically arranged at both ends of the operating platform (11) in the longitudinal direction, and is respectively provided with a winch (24) connected to the motor (22) for driving, the hanging rope (21) of the winch (24) extending out in equal length and connected to a movable hanging plate (23), and the movable hanging plate (23) is detachably connected to the ear seats (41, 42, 43) of the steel tube bundle core tube; The anti-fall mechanism is symmetrically arranged at both ends of the operating platform (11) in the longitudinal direction, and is respectively provided with a support cylinder (32) and a roller (31), the movable rod of the support cylinder (32) extends in the longitudinal direction, the roller (31) is connected to the front end of the movable rod, the roller (31) is supported on the inner wall of the steel tube bundle core tube, and the wheel axle of the roller (31) is connected to the reverse brake; The controller is in control connection with each motor (22) and the support cylinder (32).
2. The steel tube core tube liftable operating platform according to claim 1 is characterized in that: An elastic support member is provided between the movable rod and the roller (31); when the movable rod of the support cylinder (32) is in a retracted state, the roller (31) is supported to the inner wall of the steel tube bundle core tube under the action of the elastic support member.
3. The steel tube core tube liftable operating platform according to claim 1 or 2, characterized in that: The winch (24) is connected to a rotation speed sensor, and the controller is connected to the rotation speed sensor signal and is configured to receive and control the movement of the support cylinder (32) according to speed monitoring information of the rotation speed sensor, and to control the movable rod of the support cylinder (32) to extend when the rotation speed is higher than a set value, so as to push the roller (31) to be pressed against the inner wall of the steel tube bundle core tube.
4. The steel tube core tube liftable operating platform according to claim 2 is characterized in that: The rim surface of the roller (31) is covered with an elastic rubber layer.
5. The steel tube core tube liftable operating platform according to claim 1 is characterized in that: The main shaft of the winch (24) is connected to a normally closed brake, and the controller is control-connected to the normally closed brake.
6. The steel tube core tube liftable operating platform according to claim 1 is characterized in that: The bottom frame of the operating platform (11) is surrounded by a frame extending upward, and the fixed hanging plates (12) are arranged on the frames at both ends in the longitudinal direction.
7. The steel tube bundle core tube liftable operating platform according to claim 1 is characterized in that: Two groups of the fixed hanging plates (12) are symmetrically arranged along the width direction of the operating platform (11), and the hanging rope (21) of the winch (24) is centrally arranged between the two fixed hanging plates (12).
8. The steel tube bundle core tube liftable operating platform according to claim 1, 6 or 7, characterized in that: Each of the fixed hanging plates (12) is provided with a hanging hole, which is adapted to the ear seat positioning hole of the steel tube bundle core tube, and the hanging hole and the positioning hole are connected via a detachable locking pin.
9. The steel tube bundle core tube liftable operating platform according to claim 1, 6 or 7, characterized in that: The width of the movable hanging plate (23) is equal to the spacing between the two fixed hanging plates (12) arranged opposite to each other in the transverse direction. Hanging holes matching the ear seat positioning holes of the steel tube bundle core tube are respectively provided at both ends of the movable hanging plate (23). The hanging holes are connected to the positioning holes via a detachable locking pin.