A condensation device for processing and producing decanediamine

By designing a condensation device for decylene amine processing and production that is easy to move and repair, the inconvenience of existing devices during movement and repair is solved, and a more efficient production process and more accurate cost control is achieved.

CN222718723UActive Publication Date: 2025-04-04SHANDONG CHIYUE TRADING CO LTD
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Patent Information

Application Number
CN202420634450.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-04-04
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing condensing devices for decylene diamine processing and production are inconvenient when moving, making it difficult to record the amount of condensant used, and the structural connection is not convenient for disassembly and repair, resulting in production interruptions, equipment failure and increased safety risks.

Method used

A condensing device including a condensing device support frame, a condensing agent compressor, a moving universal wheel, a connecting fixing bolt, a device control box, a condensing agent delivery rubber tube, a condensing agent storage tank, a condensing agent circulation recording module and a heat exchanger are designed. The device is easily moved by setting up a universal wheel, bolted connections are used to facilitate disassembly and repair, and the use of condensant is monitored and recorded in real time through the condensant flow recording module.

Benefits of technology

It realizes convenient movement of the condensing device, saves time and labor, and improves the flexibility and efficiency of the production process. By monitoring the use of condensant in real time, it is easy to calculate costs, reduces equipment failure and maintenance time, and improves equipment reliability and safety.

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Abstract

The utility model discloses a condensing device for processing and producing decanediamine, comprising a condensing device supporting frame, a condensing agent compressor, a condensing device moving universal wheel, connecting and fixing bolts, a device control box, a condensing agent conveying rubber tube, a condensing agent storage tank, a condensing agent circulation recording module, a raw material condensing tank, a heat exchanger, a metal conveying pipeline, a condensing agent conveying pump, a control box operating button, a data display screen, and a device switch. By adding a supporting frame with air outside and arranging universal wheels at the bottom of the frame, the structure can be moved, which is convenient for moving and using the structure. At the same time, a control box is added, and a display screen is provided on the control box, which can display the usage of the coolant, so as to facilitate the calculation of the usage cost and efficiency of the coolant. At the same time, the connection between the structures is connected by bolts, which is convenient for disassembly.
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Description

Technical Field

[0001] The utility model belongs to the field of chemical industry, and specifically relates to a condensing device for processing and producing decanediamine. Background Art

[0002] The condensing device for the processing and production of decanediamine mainly belongs to the field of chemical industry. Decanediamine is an important organic compound, which is commonly used in the fields of solvents, surfactants, lubricants, etc. In the processing and production of decanediamine, the condensing device is used to cool the gas or steam generated in the reaction process into a liquid state for further refining and processing. Specifically, the condensing device for the processing and production of decanediamine is mainly used to control and adjust the temperature and pressure in the processing process. Through the condensing device, the high-temperature and high-pressure gas or steam can be effectively cooled into a liquid, making it easy to handle and collect. The condensing device usually includes components such as a heat exchanger, a cooling water circulation system and a condenser. Through heat transfer and cooling, heat is removed from the gas or steam to condense it into a liquid. In the processing and production of decanediamine, the use of the condensing device can improve production efficiency, ensure product quality, and also play a positive role in environmental protection. By controlling and recycling the generated gas or steam, the pollution to the atmosphere is reduced, and the consumption of energy and raw materials can also be saved. In conclusion, the condensing unit for the production of decanediamine is mainly used in the chemical industry to control and regulate the temperature and pressure during the process and to cool the gas or steam into a liquid state for further processing and recovery.

[0003] The existing absorption heat pump and its condenser (for example, application number: CN206113412U) generally have the following problems in use:

[0004] 1. The condensing unit is not easy to move when it needs to be moved: Increased costs: Moving the condensing unit to a new location requires additional manpower, time and resources. It may be necessary to disassemble and reassemble the equipment, rearrange the piping system, and adjust the cooling water supply and discharge, etc. Production interruption: Moving the condensing unit will cause production interruption because the condensing unit cannot operate normally during the move. This may cause the production line to stop working, resulting in delays and losses in production schedules. Risk of equipment failure: During the move, the equipment and pipelines may be damaged or worn, increasing the risk of equipment failure. In addition, when reinstalling the equipment, there may be assembly errors or connection problems, further increasing the possibility of equipment failure. Safety risks: Moving the condensing unit may involve heavy equipment, high-temperature and high-pressure process fluids and chemicals, etc., which poses certain safety risks. Appropriate safety measures and precautions must be taken to ensure the safety of workers and the environment, so a condensing unit that is easy to move is urgently needed.

[0005] 2. It is difficult to calculate the cost because it is impossible to record the amount and speed of refrigerant usage: Difficulty in cost estimation: Due to the inability to accurately record the amount and speed of refrigerant usage, it may be difficult to estimate the cost of the condensing device. This may cause the company to be unable to accurately assess production costs and profits, and it is difficult to make reasonable decisions. Insufficient or excessive purchase of raw materials: Due to the inability to accurately estimate the amount of refrigerant used, the company may have insufficient or excessive purchase of raw materials. If the purchase is insufficient, it may cause production interruption or stagnation; if the purchase is excessive, it will increase inventory costs and waste resources. Environmental pollution risk: If the company cannot accurately grasp the amount and speed of refrigerant usage, it may lead to excessive use, which will cause environmental pollution risks. Chemical substances in the refrigerant may cause harm to the environment and human health, so appropriate measures and monitoring methods must be taken to reduce pollution risks, so there is an urgent need for a condensing device that can record the amount of refrigerant used.

[0006] 3. The structural connections are not convenient to disassemble and repair: The maintenance time is extended: If the structural connections of the condensing unit are not convenient to disassemble, it may take longer to carry out maintenance. This may cause the production line to stop working, affecting the production schedule and output. Increased maintenance costs: Due to the increased maintenance time, additional manpower and resources may be required for repairs. In addition, if the equipment or pipelines need to be removed, additional costs may be required to reinstall and test the system. Risk of equipment failure: If the equipment cannot be easily disassembled, the risk of equipment failure may increase. For example, if parts need to be replaced or pipelines need to be inspected, the equipment must be disassembled, which may cause damage or wear to other parts. Safety risks: If parts or pipelines need to be disassembled during maintenance, there may be certain safety risks. For example, high-temperature and high-pressure process fluids and chemicals may be involved, which may cause harm to workers and the environment, so there is an urgent need for a condensing unit that is easy to disassemble and repair. Utility Model Content

[0007] A condensing device for processing and producing decanediamine, comprising a condensing device support frame, a condensing agent compressor, a condensing device moving universal wheel, connecting fixing bolts, a device control box, a condensing agent conveying rubber tube, a condensing agent storage tank, a condensing agent circulation recording module, a raw material condensing tank, a heat exchanger, and a metal conveying pipeline;

[0008] It includes a condensing device supporting frame, a device control box is arranged at the upper right corner of the condensing device supporting frame, a refrigerant compressor is arranged at the lower left corner inside the condensing device supporting frame, a metal conveying pipe is connected to the right side of the refrigerant compressor, a refrigerant conveying pump is arranged on the other side of the metal conveying pipe, a refrigerant conveying rubber tube is arranged at the upper end of the refrigerant conveying pump, a refrigerant storage tank is arranged at the other end of the refrigerant conveying rubber tube, a metal conveying pipe is arranged at the lower end of the refrigerant storage tank, and the other end of the metal conveying pipe is connected to the raw material condensing tank.

[0009] Furthermore, a condensing agent circulation recording module and a heat exchanger are provided on the metal conveying pipeline connecting the condensing agent storage tank and the raw material condensing tank.

[0010] Furthermore, a universal wheel for moving the condensing device is provided at the lower end of the condensing device support frame.

[0011] Furthermore, the metal delivery pipeline and the condensate delivery rubber tube are connected and fixed by connecting and fixing bolts.

[0012] Furthermore, the device control box is provided with control box operation buttons, a data display screen, and a device switch.

[0013] Furthermore, the condensing device support frames are interconnected using steel structures.

[0014] The utility model has the following beneficial effects:

[0015] 1. The universal wheels set at the bottom allow the unit to be moved quickly when needed, and bring the following advantages: Flexibility and convenience: The universal wheels make the condensing unit flexible and convenient, and can be moved quickly when needed. This is very useful for the layout and adjustment of the equipment, especially when cleaning, maintenance or reconfiguration of the work area is required. Save time and labor: With universal wheels, no other specialized equipment or personnel are required to move the condensing unit. Operators can easily move the unit from one place to another, saving time and labor costs. Efficient production process: By quickly moving the condensing unit, the production process can be optimized. For example, by moving the condensing unit on the production line, the position of the equipment can be adjusted in time to adapt to different production needs, improving production efficiency and flexibility. Equipment protection: The universal wheels can buffer and protect the equipment. They can reduce the impact of vibration and shock on the condensing unit, reducing the risk of equipment damage and failure. Convenient cleaning and maintenance: Moving the condensing unit makes cleaning and maintenance more convenient. Operators can easily move the unit to a location that is easy to clean and maintain, better maintaining the operating status and efficiency of the equipment.

[0016] 2. By setting up the refrigerant circulation recording module and display screen, relevant data can be intuitively seen, which is convenient for calculating relevant costs and brings the following advantages: Data is intuitive: The refrigerant circulation recording module and display screen can intuitively present relevant data in the form of numbers, charts, etc., which is convenient for operators to understand the operating status and performance of the condensing device. Convenient statistics: By recording the circulation of the refrigerant, relevant costs can be easily calculated. For example, energy consumption and refrigeration efficiency can be calculated by monitoring the flow and temperature of the refrigerant, and cost control and adjustment can be carried out based on these data. Fault diagnosis: The refrigerant circulation recording module and display screen can also help to quickly diagnose equipment failures. By monitoring relevant parameters, abnormal equipment operation can be discovered in time to avoid production line shutdowns and production losses caused by equipment failures. Improve efficiency: By monitoring the circulation of the refrigerant, abnormal equipment operation can be discovered in time, and then corresponding measures can be taken in time to improve the performance and efficiency of the equipment, thereby improving production efficiency and quality. Information sharing: The refrigerant circulation recording module and display screen can help realize information sharing. For example, the operating data of the condensing device can be uploaded to the cloud to achieve remote monitoring and management, which is convenient for operators to maintain and manage.

[0017] 3. By bolting the various structures together, it is convenient for each structure to be disassembled and repaired, and brings the following advantages: Easy disassembly: Bolted connections make it easy to disassemble the various structures. When maintenance, replacement of parts or cleaning is required, only the corresponding bolts need to be removed, without large-scale disassembly of the entire device, which improves the convenience and efficiency of operation. Fast maintenance: Since the bolted structure can be easily disassembled, maintenance personnel can quickly enter the area that needs to be handled. This can save maintenance time, shorten the downtime of the production line, and improve the availability and production efficiency of the equipment. Flexible replacement of parts: Bolted connections allow flexible replacement of parts. When specific parts need to be replaced, only the corresponding bolts need to be removed and replaced with new parts without replacing the entire structure. This not only saves costs, but also reduces downtime during maintenance. Easy maintenance and cleaning: Bolted structures can be more conveniently maintained and cleaned. By loosening the bolts, operators can easily access the parts that need to be cleaned or maintained, maintain the normal operating state of the equipment, and improve the life and performance of the equipment. Strengthen structural stability: Proper selection and tightening of bolted connections can strengthen the stability of the structure. Bolted connections can provide sufficient strength to ensure the rigidity and stability of the structure, reducing vibration and loosening problems during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0019] Figure 2 This is a rear view structural diagram of the utility model;

[0020] In the figure: 1. Condensing device support frame; 2. Refrigerant compressor; 3. Condensing device moving universal wheel; 4. Connecting fixing bolts; 5. Device control box; 6. Refrigerant delivery rubber hose; 7. Refrigerant storage tank; 8. Refrigerant circulation recording module; 9. Raw material condensing tank; 10. Heat exchanger; 11. Metal delivery pipeline; 12. Refrigerant delivery pump; 501. Control box operation button; 502. Data display screen; 503. Device switch. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] A person skilled in the art should connect all the electrical components in this case to their corresponding power supplies through wires, and should select a suitable controller according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the following working principle, in which the electrical components complete the electrical connection in the order of working in sequence. The detailed connection means are well-known technologies in the art. The following mainly introduces the working principle and process, and no longer explains the electrical control.

[0025] Example

[0026] See also Figure 1-2 , the utility model provides a technical solution:

[0027] It includes a condensing device supporting frame 1, wherein a device control box 5 is arranged at the upper right corner of the condensing device supporting frame 1, a refrigerant compressor 2 is arranged at the lower left corner inside the condensing device supporting frame 1, a metal conveying pipe 11 is connected to the right side of the refrigerant compressor 2, a refrigerant conveying pump 12 is arranged on the other side of the metal conveying pipe 11, a refrigerant conveying rubber tube 6 is arranged at the upper end of the refrigerant conveying pump 12, a refrigerant conveying rubber tube 6 is arranged at the other end of the refrigerant conveying rubber tube 6, a refrigerant storage tank 7 is arranged at the lower end of the refrigerant storage tank 7, and the other end of the metal conveying pipe 11 is connected to the raw material condensing tank 9; in the above arrangement, the refrigerant conveying pump 12 adopts the refrigerant conveying pump produced by Roots Pump Company, and the refrigerant conveying pump of Roots Pump Company adopts a vertical design, which makes the structure of the whole equipment more compact and saves space. At the same time, its unique gas compression technology can also provide efficient gas delivery and extraction; in the above setting, the metal delivery pipeline 11 is made of 304 stainless steel, which has good corrosion resistance and can resist erosion and corrosion by most chemical substances, so it is very suitable for use in humid or acidic environments; in the above setting, the condenser compressor 2 is a Siemens condenser compressor, which uses advanced design and manufacturing technology to provide efficient performance. They can provide stable and reliable refrigeration capacity under a wide range of working conditions and have low energy consumption.

[0028] The condensing device for the processing and production of decanediamine: a condensing agent circulation recording module 8 and a heat exchanger 10 are arranged on the metal conveying pipeline 11 connecting the condensing agent storage tank 7 and the raw material condensing tank 9.

[0029] The condensing device for processing and producing decanediamine: the lower end of the condensing device support frame 1 is provided with a condensing device moving universal wheel 3, which can facilitate the movement of its structure during movement, and the universal wheel has high controllability during movement.

[0030] The condensing device for processing and producing decanediamine: the metal delivery pipeline 11 and the condensing agent delivery rubber tube 6 are connected and fixed by connecting and fixing bolts 4. The bolted connection is a detachable connection method that can be easily disassembled and reinstalled. When the equipment needs to be replaced or repaired, the connecting parts can be quickly disassembled and reinstalled without large-scale disassembly and assembly.

[0031] The condensing device for the processing and production of decanediamine: the device control box 5 is provided with a control box operation button 501, a data display screen 502, and a device switch 503, which is convenient for controlling the device and can clearly display the amount of condensing agent used, which is convenient for subsequent cost accounting and reduces the working time of staff by 10%.

[0032] The condensing device for the processing and production of decanediamine: the supporting frames 1 of the condensing device are interconnected by steel structures, and the steel structures have strong wear resistance and stability and a long service life.

[0033]

[0034] When using the condensing device for processing and producing decanediamine, by adding universal wheels and setting up a supporting frame at the bottom of the supporting frame, the entire structure can be easily moved, providing a more convenient way of use. At the same time, by installing a display screen and other equipment on the control box, the amount of coolant used can be displayed in real time, which is convenient for calculating the cost and efficiency of coolant use. In order to increase the detachability of the structure, bolts are used between the various structures. This connection method is flexible, making the assembly and disassembly of the structure more convenient and quick. The use of bolts can also ensure the stability and safety of the structure, making the entire system more reliable. Through the above improvements, the structure has been significantly improved in terms of mobility, cost calculation and structural disassembly. It is more convenient to move and can be changed at any time as needed. The display screen of the control box can provide accurate coolant usage information, helping users to better manage coolant consumption and cost control. Moreover, the bolt connection ensures the stability and reliability of the structure, and also facilitates the disassembly and replacement of the structure. In general, through improvement measures such as adding a supporting frame to the outside of the airbag, setting universal wheels, adding a control box and using bolt connections, the structure has been optimized in terms of mobility, cost calculation and structural disassembly, providing users with a more convenient and efficient use experience.

[0035] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A condensing device for processing and producing decanediamine, comprising a condensing device support frame (1), characterized in that: A device control box (5) is arranged at the upper right corner of the condensing device support frame (1), a refrigerant compressor (2) is arranged at the lower left corner inside the condensing device support frame (1), a metal conveying pipe (11) is connected to the right side of the refrigerant compressor (2), a refrigerant conveying pump (12) is arranged on the other side of the metal conveying pipe (11), a refrigerant conveying rubber tube (6) is arranged at the upper end of the refrigerant conveying pump (12), a refrigerant storage tank (7) is arranged at the other end of the refrigerant conveying rubber tube (6), a metal conveying pipe (11) is arranged at the lower end of the refrigerant storage tank (7), and the other end of the metal conveying pipe (11) is connected to the raw material condensing tank (9).

2. The condensing device for processing and producing decanediamine according to claim 1, characterized in that: A condensing agent circulation recording module (8) and a heat exchanger (10) are arranged on the metal conveying pipeline (11) connecting the condensing agent storage tank (7) and the raw material condensing tank (9).

3. The condensing device for processing and producing decanediamine according to claim 1, characterized in that: The lower end of the condensing device support frame (1) is provided with a condensing device moving universal wheel (3).

4. The condensing device for processing and producing decanediamine according to claim 2, characterized in that: The metal delivery pipe (11) and the condensing agent delivery rubber pipe (6) are connected and fixed by connecting and fixing bolts (4).

5. The condensing device for processing and producing decanediamine according to claim 1, characterized in that: The device control box (5) is provided with a control box operation button (501), a data display screen (502), and a device switch (503).

6. The condensing device for processing and producing decanediamine according to claim 1, characterized in that: The condensing device support frames (1) are connected to each other using steel structures.

Citation Information

Patent Citations

  • Absorption heat pump and condenser thereof

    CN206113412U