A panel switch mechanical detection device

By designing a panel switch mechanical detection device, automatic detection means are used to achieve fast and accurate detection of pluggable and unplugging performance, the problem of low production efficiency caused by manual operation in the prior art is solved, production efficiency is improved and human resources are saved.

CN222719313UActive Publication Date: 2025-04-04ZHONGSHAN CITY CHUANGXIANG ELECTRICAL APPLIANCE CO LTD
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Patent Information

Application Number
CN202421023593.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-04-04
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The plug-and-removal performance test of existing panel switches requires manual operation, resulting in low productivity and a waste of labor.

Method used

A panel switch mechanical detection device is designed, including a detection stand, a socket conveying mechanism, a detection conveying mechanism, a plug lifting mechanism and a pulling pressure sensor to realize automatic plug-and-removal detection of socket parts and plug parts.

Benefits of technology

Through automated inspection, rapid and accurate detection of panel switch plug-in and unplugging performance is achieved, production efficiency is improved, and human resources are saved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of panel switch production, and particularly relates to a panel switch mechanical detection device, comprising a detection stand, on which are arranged a socket conveying mechanism for conveying the socket component, a detection conveying mechanism for receiving, supporting and conveying the socket component, a plug lifting mechanism for driving the lifting of the plug component, and a pulling pressure sensor for detecting the plugging and unplugging force between the socket component and the plug component. When in use, the socket component is conveyed to the detection conveying mechanism through the socket conveying mechanism, received and supported by the detection conveying mechanism, and then driven to lift the plug component through the plug lifting mechanism, so that the plug component is inserted into or unplugged from the socket component, and the plugging and unplugging force during the insertion or unplugging process is detected by the pulling pressure sensor, thereby realizing automatic detection, saving time and effort, and improving production efficiency.
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Description

[Technical field]

[0001] The utility model belongs to the technical field of panel switch production, and in particular relates to a panel switch mechanics detection device. [Background technology]

[0002] Panel switches are electrical switches and sockets installed on the wall. They are household appliances used to connect and disconnect circuits. During the production process of panel switches, their plug-in and pull-out performance needs to be tested. However, the existing method is to manually plug and unplug the plug and socket to test, which not only wastes manpower but also has low production efficiency. [Contents of the utility model]

[0003] The utility model aims to provide a panel switch mechanical detection device which can realize automatic detection, save time and labor, and improve production efficiency.

[0004] The utility model is realized by the following technical solutions:

[0005] A panel switch mechanical detection device includes a detection stand, wherein the panel switch includes a matching socket component and a plug component, and the detection stand is provided with:

[0006] A socket conveying mechanism, used for conveying socket components;

[0007] A detection conveying mechanism, used to receive, support and convey the socket parts conveyed by the socket conveying mechanism;

[0008] The plug lifting mechanism is used to drive the plug component to lift and lower so that the plug component can be inserted into or pulled out of the corresponding socket component;

[0009] A pulling pressure sensor, wherein the socket component is movably arranged on the plug lifting mechanism along the lifting direction, and the pulling pressure sensor is arranged between the socket component and the plug lifting mechanism.

[0010] In the above-mentioned panel switch mechanical detection device, the detection and conveying mechanism comprises:

[0011] A support seat, which is arranged on the detection stand, and the support seat is provided with a support groove for receiving and supporting the socket member;

[0012] The pushing and conveying assembly is arranged on the detection stand and is used for pushing and conveying the socket parts on the socket conveying mechanism into the supporting groove.

[0013] In the above-mentioned panel switch mechanical detection device, the pushing and conveying assembly comprises:

[0014] Pushing member;

[0015] A push telescopic cylinder is arranged on the detection stand and is used to drive the push member to move along the moving direction of the socket member;

[0016] The lifting and adjusting cylinder is arranged at the movable end of the pushing and telescopic cylinder and is used for driving the pushing member to lift and lower.

[0017] In the panel switch mechanical detection device as described above, the plug lifting mechanism comprises:

[0018] A lifting mounting seat, which is arranged on the detection stand;

[0019] A lifting slide rail is arranged on the lifting mounting seat along the vertical direction;

[0020] A plug component mounting seat is movably arranged on the lifting slide rail and is used for movably mounting the plug component. The tension and pressure sensor is arranged between the socket component and the plug component mounting seat;

[0021] The first lifting driving component is arranged on the lifting mounting seat and is used for driving the plug component mounting seat to move up and down.

[0022] As described above, in a panel switch mechanical detection device, a second lifting drive member is provided on the lifting mounting seat at the front end of the first lifting drive member, and a pressure seat member is provided at the conveying end of the second lifting drive member. The second lifting drive member is used to drive the pressure seat member to move up and down to press and fix the socket member on the supporting groove.

[0023] In the panel switch mechanical detection device as described above, limit blocks are provided on both sides of the support seat, and the limit blocks are used to limit the descent of the pressure seat member.

[0024] In the panel switch mechanical detection device as described above, clamping fixing members and a clamping fixing driving member for driving the clamping fixing members to extend into the supporting groove are provided on both sides of the support seat and at the rear end of the first lifting driving member.

[0025] In the panel switch mechanical detection device as described above, the socket conveying mechanism comprises:

[0026] A conveying mounting seat, which is arranged on the detection stand;

[0027] A conveying roller, which is arranged on a conveying mounting seat;

[0028] A conveying belt, which is arranged on the conveying roller;

[0029] The conveyor drive member is used to drive the conveyor belt to move.

[0030] Compared with the prior art, the utility model has the following advantages:

[0031] The utility model provides a panel switch mechanical detection device, comprising a detection stand, on which are arranged a socket conveying mechanism for conveying the socket component, a detection conveying mechanism for receiving, supporting and conveying the socket component, a plug lifting mechanism for driving the plug component to lift and lower, and a pulling pressure sensor for detecting the plugging and pulling force between the socket component and the plug component. When in use, the socket component is conveyed to the detection conveying mechanism through the socket conveying mechanism, received and supported by the detection conveying mechanism, and then driven to lift and lower the plug component through the plug lifting mechanism, so that the plug component is inserted into or pulled out of the socket component, and the plugging and pulling force during the insertion or pulling process is detected by the pulling pressure sensor, thereby realizing automatic detection, saving time and labor, and improving production efficiency.

Brief Description of the Drawings

[0032] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for describing the embodiments.

[0033] Figure 1 It is a structural schematic diagram of a panel switch mechanics detection device in a specific implementation mode of the utility model;

[0034] Figure 2 This is a schematic diagram of the structure of the panel switch mechanical detection device after the detection stand is hidden in the specific implementation mode of the utility model;

[0035] Figure 3 This is a schematic diagram of the structure of the panel switch mechanical detection device after the detection stand is hidden in the specific implementation mode of the utility model;

[0036] Figure 4 It is a structural schematic diagram of the panel switch mechanical detection device after the detection stand is hidden in the specific implementation mode of the utility model. [Specific implementation method]

[0037] In order to make the technical problems, technical solutions and beneficial effects solved by the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0038] When the embodiments of the present invention mention ordinal numbers such as "first" and "second", unless they do express the meaning of order according to the context, they should be understood as being merely for distinction.

[0039] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0040] Specific embodiments, such as Figure 1-4 The panel switch mechanical detection device shown includes a detection stand 1, the panel switch includes a matching socket component 101 and a plug component 102, and the detection stand 1 is provided with: a socket conveying mechanism 2 for conveying the socket component 101; a detection conveying mechanism 3 for receiving, supporting and conveying the socket component 101 conveyed by the socket conveying mechanism 2; a plug lifting mechanism 4 for driving the plug component 102 to be lifted and lowered, so that the plug component 102 is inserted into or pulled out of the corresponding socket component 101; a pulling pressure sensor 5, the socket component 101 is movably arranged on the plug lifting mechanism 4 along the lifting direction, and the pulling pressure sensor 5 is arranged between the socket component 101 and the plug lifting mechanism 4. When the plug component 102 is inserted into the socket component 101, the socket component 101 and the plug lifting mechanism 4 press the pulling pressure sensor 5, and the insertion pressure is measured by the pulling pressure sensor 5; when the plug component 102 is separated from the socket component 101, the socket component 101 and the plug lifting mechanism 4 pull the pulling pressure sensor 5, and the pulling force is measured by the pulling pressure sensor 5. When in use, the socket component is conveyed to the detection and conveying mechanism through the socket conveying mechanism, and is received and supported by the detection and conveying mechanism. The plug component is then driven to rise and fall by the plug lifting mechanism to insert or pull out the plug component from the socket component. The plugging and pulling force during the insertion or pulling out process is detected by the pull pressure sensor, thereby realizing automated detection, saving time and effort, and improving production efficiency.

[0041] Specifically, the detection and conveying mechanism 3 includes: a support seat 31, which is arranged on the detection platform 1, and the support seat 31 is provided with a support groove 311 for receiving and supporting the socket component 101; a pushing and conveying component 32, which is arranged on the detection platform 1, and is used to push and convey the socket component 101 on the socket conveying mechanism 2 to the support groove 311.

[0042] More specifically, the pushing and conveying assembly 32 includes: a pushing member 321; a pushing and telescopic cylinder 322, which is arranged on the detection stand 1 and is used to drive the pushing member 321 to move along the moving direction of the socket member 101; and a lifting and adjusting cylinder 323, which is arranged at the moving end of the pushing and telescopic cylinder 322 and is used to drive the pushing member 321 to move up and down. When the socket member 101 moves to pass the pushing member 321 in the socket conveying mechanism 2, the lifting and adjusting cylinder 323 drives the pushing member 321 to extend into the socket conveying mechanism 2, and the pushing and telescopic cylinder 322 drives the lifting and adjusting cylinder 323 and the pushing member 321 to move along the moving direction of the socket member 101, so as to push the socket member 101 into the supporting groove 311, and the plug lifting mechanism 4 drives the plug member 102 to insert into or detach from the corresponding socket member 101. After the plug member 102 detaches from the corresponding socket member 101, it continues to push the next socket member 101 into the supporting groove 311, and works in this way to realize the automatic plug-in and pull-out mechanical detection.

[0043] Furthermore, the plug lifting mechanism 4 includes: a lifting mounting seat 41, which is arranged on the detection stand 1; a lifting slide rail 42, which is arranged on the lifting mounting seat 41 along the vertical direction; a plug component mounting seat 43, which is movably arranged on the lifting slide rail 42 and is used to movably install the plug component 102, and the tension pressure sensor 5 is arranged between the socket component 101 and the plug component mounting seat 43; a first lifting driving member 44, which is arranged on the lifting mounting seat 41 and is used to drive the plug component mounting seat 43 to move up and down. The first lifting driving member 44 can be driven by a telescopic cylinder or a motor.

[0044] More specifically, the lifting mounting seat 41 is provided with a second lifting driving member 6 at the front end of the first lifting driving member 44, and a pressing seat member 7 is provided at the conveying end of the second lifting driving member 6, and the second lifting driving member 6 is used to drive the pressing seat member 7 to move up and down to press and fix the socket member 101 on the supporting groove 311. The second lifting driving member 6 can be driven by a telescopic cylinder or a motor, and the second lifting driving member 6 drives the pressing seat member 7 to press down and fix the socket member 101, so that the socket member 101 corresponding to the plug lifting mechanism 4 in the supporting groove 311 remains fixed, which is convenient for plugging and unplugging the plug member 102.

[0045] Furthermore, in order to avoid damaging the socket component 101 , limit blocks 8 are provided on both sides of the support seat 31 , and the limit blocks 8 are used to limit the descent of the pressing seat component 7 .

[0046] Furthermore, the support seat 31 is provided with a clamping fixing member 9 and a clamping fixing driving member 10 for driving the clamping fixing member 9 to extend into the support groove 311 on both sides thereof and at the rear end of the first lifting driving member 44. The clamping fixing driving member 10 drives the clamping fixing member 9 to extend into the support groove 311 to clamp and fix the socket member 101 at the rear end of the first lifting driving member 44 in the support groove 311, and cooperates with the pressing seat member 7 to keep the socket member 101 corresponding to the plug lifting mechanism 4 in the support groove 311 fixed, so as to facilitate the plugging and unplugging of the plug member 102.

[0047] Specifically, the socket conveying mechanism 2 includes: a conveying mounting seat 21, which is arranged on the detection stand 1; a conveying roller 22, which is arranged on the conveying mounting seat 21; a conveying belt 23, which is arranged on the conveying roller 22; and a conveying driving member 24, which is used to drive the conveying belt 23 to move. The conveying driving member 24 includes a driving motor 241, a transmission gear 242 arranged on the driving motor 241, a transmission roller 243, and a transmission belt 244 arranged on the transmission gear 242 and the transmission roller 243. By driving the transmission roller to rotate, the conveying belt 23 is driven to move.

[0048] The above is an implementation method provided in combination with specific content, and it is not considered that the specific implementation of the utility model is limited to these descriptions. At the same time, due to different industry names, it is not limited to the above names, nor is it limited to English names. Any method, structure, etc. similar to or identical to the method, structure, etc. of the utility model, or a number of technical deductions or replacements made on the premise of the concept of the utility model, shall be regarded as the protection scope of the utility model.

Claims

1. A panel switch mechanical detection device, comprising a detection stand (1), wherein the panel switch comprises a matching socket component (101) and a plug component (102), characterized in that: The detection stand (1) is provided with: A socket conveying mechanism (2) for conveying the socket component (101); A detection conveying mechanism (3) for receiving, supporting and conveying the socket member (101) conveyed by the socket conveying mechanism (2); A plug lifting mechanism (4) for driving the plug component (102) to lift and lower so that the plug component (102) can be inserted into or pulled out of the corresponding socket component (101); A pulling pressure sensor (5), wherein the socket component (101) is movably arranged on the plug lifting mechanism (4) along the lifting direction, and the pulling pressure sensor (5) is arranged between the socket component (101) and the plug lifting mechanism (4).

2. A panel switch mechanical detection device according to claim 1, characterized in that: The detection and conveying mechanism (3) comprises: A support seat (31) is arranged on the detection stand (1), and a support groove (311) is provided on the support seat (31) for receiving and supporting the socket component (101); A pushing and conveying assembly (32) is arranged on the detection stand (1) and is used to push and convey the socket member (101) on the socket conveying mechanism (2) to the supporting groove (311).

3. A panel switch mechanical detection device according to claim 2, characterized in that: The push conveying assembly (32) comprises: A push member (321); A pushing telescopic cylinder (322) is arranged on the detection stand (1) and is used to drive the pushing member (321) to move along the moving direction of the socket member (101); The lifting and adjusting cylinder (323) is arranged at the movable end of the pushing and telescopic cylinder (322) and is used to drive the pushing member (321) to move up and down.

4. A panel switch mechanical detection device according to claim 3, characterized in that: The plug lifting mechanism (4) comprises: A lifting mounting seat (41) is arranged on the detection platform (1); A lifting slide rail (42) is arranged on the lifting mounting seat (41) along the vertical direction; A plug component mounting seat (43) is movably mounted on the lifting slide rail (42) and is used for movably mounting the plug component (102); the tension and pressure sensor (5) is disposed between the socket component (101) and the plug component mounting seat (43); The first lifting driving member (44) is arranged on the lifting mounting seat (41) and is used to drive the plug member mounting seat (43) to move upward and downward.

5. A panel switch mechanical detection device according to claim 4, characterized in that: A second lifting drive member (6) is also provided on the lifting mounting seat (41) at the front end of the first lifting drive member (44); a pressure seat member (7) is provided at the conveying end of the second lifting drive member (6); the second lifting drive member (6) is used to drive the pressure seat member (7) to move up and down so as to press and fix the socket member (101) on the supporting groove (311).

6. A panel switch mechanical detection device according to claim 5, characterized in that: Limit blocks (8) are provided on both sides of the support seat (31), and the limit blocks (8) are used to limit the descent of the pressure seat member (7).

7. A panel switch mechanical detection device according to claim 5, characterized in that: A clamping fixing member (9) and a clamping fixing driving member (10) for driving the clamping fixing member (9) to extend into the supporting groove (311) are provided on both sides of the supporting seat (31) and at the rear end of the first lifting driving member (44).

8. A panel switch mechanical detection device according to claim 1, characterized in that: The socket conveying mechanism (2) comprises: A conveying mounting seat (21) is arranged on the detection stand (1); A conveying roller (22), which is arranged on the conveying mounting seat (21); A conveying belt (23) disposed on the conveying roller (22); The conveying driving member (24) is used to drive the conveying belt (23) to move.