Automobile wiring harness twisting machine

By designing an automotive wire harness strander that automatically clamps, adjusts and strands, the inefficiency problem caused by manual replacement of wire harnesses in the prior art is solved, and the continuous stranding operation of wire harnesses is realized, and the production efficiency is improved.

CN222720134UActive Publication Date: 2025-04-04JILIN HECHENG ELECTRICAL APPLIANCES GROUP CO LTD
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Patent Information

Application Number
CN202421461160.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-04
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing automotive wire harness twisters need to manually replace the unprocessed wire harness after the twist is completed, which is inefficient and has certain requirements for the skill and energy of the operator. Especially in large-scale production, frequent manual replacement of wire harnesses leads to reduced workload and efficiency.

Method used

An automobile wire harness stranding machine is designed, including a base, a wire stranding mechanism and a cutting mechanism. Through the cooperation of the guide rail slider and the electric telescopic rod, the wire stranding of the wire harness can be automatically clamped, adjusted and stranded, reducing manual intervention.

Benefits of technology

The continuous stranded wire operation of the wire harness is realized, the production efficiency is improved, the workload of the operator is reduced, and the inefficiency problem caused by manual replacement of the wire harness is solved.

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Abstract

The utility model discloses a wire harness twisting machine for automobiles, belonging to the technical field of wire twisting machines. Through related auxiliary facilities such as a twisting mechanism and a cutting mechanism on a bottom plate, the wire harness can be twisted continuously. The guide rail slider moves in the direction of a fixed seat, and the movement of the guide rail slider drives a clamping frame to move in the direction of the fixed seat. After the lower surface of the clamping frame slides to a suitable position on the upper surface of the fixed seat, a first electric telescopic rod is started to clamp one end of the wire harness. Then, the control panel is used to make the guide rail slider slide in the opposite direction to facilitate adjusting the length of the wire harness as needed. The wire harness is clamped by the cutting mechanism, and then a motor is started to facilitate winding two wire harnesses together. After twisting, the first electric telescopic rod and the second electric telescopic rod are started again to facilitate unloading of the wire harness. Then, one end of the wire harness is clamped again to facilitate continuous twisting of the wire harness.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire twisting machines, in particular to a wire twisting machine for automobile wiring harnesses. Background Art

[0002] The automotive wiring harness is an indispensable part of the automotive electrical system. It is the medium for connecting and transmitting electrical signals and electrical energy between various electrical appliances, electrical components, switches, and controllers in the electrical system. The automotive wiring harness twisting machine is a device specially used for twisting automotive wiring harnesses. By bundling single wires, the cross-section of the wires is increased, the current carrying capacity can be improved, and at the same time, it provides convenience for wire management and maintenance.

[0003] The existing automotive wiring harness twisting machine needs to manually load the wires after twisting a group of wire harnesses, that is, manually replace the unprocessed wire harnesses. This process is not only inefficient, but also has certain requirements on the skills and energy of the operator. Especially in large-scale production, the problems of workload and reduced efficiency caused by frequent manual replacement of wire harnesses are more prominent, so there is a problem of inconvenience in continuously twisting the wire harnesses. Utility Model Content

[0004] The main purpose of the utility model is to provide an automobile wire harness twisting machine, which can effectively solve the problems raised in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] An automobile wire harness stranding machine comprises a base, a stranding mechanism and a cutting mechanism, wherein the stranding mechanism and the cutting mechanism are both fixedly connected to the upper surface of the base, and characterized in that the cutting mechanism comprises a fixing seat fixedly connected to the upper surface of the base, a second electric telescopic rod is fixedly connected to the outer surface of the fixing seat, and a lifting plate is fixedly connected to the output end of the second electric telescopic rod;

[0007] The cutting mechanism further comprises a fixing frame fixedly connected to the upper surface of the base, a fixing rod is arranged inside the fixing frame, a lower surface of the fixing rod is fixedly connected to the upper surface of the base, and a fixing threaded column is fixedly connected to the upper surface of the fixing rod;

[0008] The stranding mechanism comprises a linear guide rail fixedly connected to the upper surface of the base, a guide rail slider is slidably connected to the outer surface of the linear guide rail, a motor is fixedly connected to the upper surface of the guide rail slider, and a turntable is fixedly connected to the output shaft of the motor;

[0009] Furthermore, the stranding mechanism further comprises a support plate fixedly connected to the upper surface of the base, and the outer surface of the support plate is fixedly connected to the limiting cylinder;

[0010] Furthermore, the outer surface of the turntable is fixedly connected with a connecting rod, the other end of the connecting rod is fixedly connected with a clamping frame, the outer surface of the clamping frame is fixedly connected with two sets of fixed clamping plates, and the outer surface of the clamping frame is slidably connected with two sets of sliding clamping plates;

[0011] Furthermore, a first electric telescopic rod is fixedly connected to the inner wall of the clamping frame, an output end of the first electric telescopic rod is fixedly connected to the outer surface of the sliding clamping plate, and a control panel is fixedly connected to the outer surface of the base;

[0012] Furthermore, the outer surface of the fixed threaded column is threadedly connected to a limiting block, and the lower surface of the limiting block is in contact with the upper surface of the fixed rod;

[0013] Furthermore, two groups of rubbers are fixedly connected to the lower surface of the lifting plate at intervals, and a cutting knife is fixedly connected between the rubbers;

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The guide rail slider moves toward the fixed seat, and the movement of the guide rail slider drives the clamping frame to move toward the fixed seat. After the lower surface of the clamping frame slides to a suitable position on the upper surface of the fixed seat, the first electric telescopic rod is started to clamp one end of the wire harness. Then, the control panel is used to slide the guide rail slider in the opposite direction to adjust the length of the wire harness as needed. The wire harness is clamped by the cutting mechanism, and then the motor is started to wind the two wire harnesses together. After twisting, the first electric telescopic rod and the second electric telescopic rod are started again to unload the wire harness. Then, one end of the wire harness is clamped again to continuously twist the wire harness. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the front cross-sectional structure of the overall structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the side cross-sectional structure of the overall structure of the utility model;

[0019] Figure 4 A schematic cross-sectional structure diagram of a fixed frame in the utility model.

[0020] In the figure: 1. base; 2. twisting mechanism; 201. control panel; 202. guide rail slider; 203. motor; 204. turntable; 205. clamping frame; 206. connecting rod; 207. fixed splint; 208. support plate; 209. limit cylinder; 210. linear guide; 211. sliding splint; 212. first electric telescopic rod; 3. cutting mechanism; 301. second electric telescopic rod; 302. fixed frame; 303. limit block; 304. fixed threaded column; 305. fixed rod; 306. lifting plate; 307. rubber; 308. fixed seat; 309. cutting knife. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figure 1 - Figure 4 As shown, an automobile wire harness stranding machine includes a base 1, a stranding mechanism 2 and a cutting mechanism 3, the stranding mechanism 2 and the cutting mechanism 3 are both fixedly connected to the upper surface of the base 1, and is characterized in that: the cutting mechanism 3 includes a fixed seat 308 fixedly connected to the upper surface of the base 1, the outer surface of the fixed seat 308 is fixedly connected to a second electric telescopic rod 301, the output end of the second electric telescopic rod 301 is fixedly connected to a lifting plate 306, the stranding mechanism 2 includes a linear guide rail 210 fixedly connected to the upper surface of the base 1, the outer surface of the linear guide rail 210 is slidably connected to a guide rail slider 202, the upper surface of the guide rail slider 202 is fixedly connected to a motor 203, and the output shaft of the motor 203 is fixedly connected to a turntable 204.

[0023] In order to facilitate continuous stranding of the wire harness, the stranding mechanism 2 also includes a support plate 208 fixedly connected to the upper surface of the base 1, and the outer surface of the support plate 208 is fixedly connected to a limiting cylinder 209, which is convenient for limiting the position of the single-pick wire harness through the limiting cylinder 209, so that the wire harness can pass through the movable limiting cylinder 209, wherein the outer surface of the turntable 204 is fixedly connected to a connecting rod 206, and the other end of the connecting rod 206 is fixedly connected to a clamping frame 205, and the outer surface of the clamping frame 205 is fixedly connected to two sets of fixed clamping plates 207, and the outer surface of the clamping frame 205 is slidably connected to the outer surface of the clamping frame 205. Two sets of sliding clamps 211 are connected, and the sliding clamps 211 are used to approach the fixed clamps 207, so as to facilitate clamping of one end of the wiring harness, wherein the inner wall of the clamping frame 205 is fixedly connected with a first electric telescopic rod 212, and the output end of the first electric telescopic rod 212 is fixedly connected with the outer surface of the sliding clamp 211, and the outer surface of the base 1 is fixedly connected with a control panel 201, and the wiring harness is clamped by starting the first electric telescopic rod 212, and the guide rail slider 202 is controlled to move on the outer surface of the linear guide rail 210, so as to facilitate adjustment of the length of the wiring harness.

[0024] It is worth mentioning that the guide rail slider 202 moves in the direction of the fixed seat 308, and the movement of the guide rail slider 202 drives the clamping frame 205 to move in the direction of the fixed seat 308. After the lower surface of the clamping frame 205 slides to a suitable position on the upper surface of the fixed seat 308, the first electric telescopic rod 212 is started to clamp one end of the wire harness, and then the control panel 201 is used to make the guide rail slider 202 slide in the opposite direction to facilitate the adjustment of the length of the wire harness as needed, and the cutting mechanism 3 is used for clamping, and then the motor 203 is started to facilitate the winding of the two wire harnesses together. After twisting, the first electric telescopic rod 212 and the second electric telescopic rod 301 are started again to facilitate the unloading of the wire harness, and then one end of the wire harness is clamped again to facilitate the continuous twisting operation of the wire harness.

[0025] In order to facilitate cutting of the wire harness, the cutting mechanism 3 also includes a fixed frame 302 fixedly connected to the upper surface of the base 1, a fixed rod 305 is arranged inside the fixed frame 302, the lower surface of the fixed rod 305 is fixedly connected to the upper surface of the base 1, and the upper surface of the fixed rod 305 is fixedly connected to a fixed threaded column 304, wherein the outer surface of the fixed frame 302 is provided with a through hole, which is convenient for limiting the wire harness, and the outer surface of the fixed threaded column 304 is threadedly connected to the limiting block 303, and the lower surface of the limiting block 303 It fits with the upper surface of the fixed rod 305. By removing the limit block 303, it is convenient to put the wire harness on the outer surface of the fixed rod 305, and then the limit block 303 and 4 are threadedly connected, so as to facilitate the limiting of the wire harness. The lower surface of the lifting plate 306 is fixedly connected with two groups of rubbers 307 at intervals, and a cutting knife 309 is fixedly connected between the rubbers 307. By starting the second electric telescopic rod 301, the output end of the second electric telescopic rod 301 drives the lifting plate 306 to move downward, so as to facilitate cutting of the wire harness.

[0026] It is worth mentioning that when the second electric telescopic rod 301 is started, the output end of the second electric telescopic rod 301 drives the lifting plate 306 to move downward, which is convenient for clamping the cable on the one hand and cutting the cable on the other hand.

[0027] Working principle: By rotating the limit block 303, the limit block 303 and the fixed threaded column 304 are separated, the wire harness loop is set on the outer surface of the fixed rod 305, and then the limit block 303 and the fixed threaded column 304 are re-threaded, so as to facilitate the limiting of the wire harness loop, and then one end of the wire harness is passed through the through hole opened on the outer surface of the fixed frame 302, and then the wire harness is passed through the limit cylinder 209, so that the wire harness is placed flat on the upper surface of the fixed seat 308, and moves toward the direction of the fixed seat 308 through the guide rail slider 202. The movement of the guide rail slider 202 drives the clamping frame 205 to move in the direction of the fixed seat 308. After the lower surface of the clamping frame 205 slides to a suitable position on the upper surface of the fixed seat 308, the first electric telescopic rod 212 is started, and the output end of the first electric telescopic rod 212 drives the sliding clamp 211 to slide in the direction of the fixed clamp 207, so as to facilitate one end of the wire harness. The second electric telescopic rod 301 is then started, and the output end of the second electric telescopic rod 301 drives the lifting plate 306 to move downward, and the movement of the lifting plate 306 drives the rubber 307 and the cutting knife 309 to move downward, which is convenient for clamping the cable on the one hand and cutting the cable on the other hand. Then the motor 203 is started, and the output shaft of the motor 203 drives the turntable 204 to rotate, and the rotation of the turntable 204 drives the connecting rod 206 and the clamping frame 205 to rotate, so as to facilitate winding the two wire harnesses together. After twisting, the first electric telescopic rod 212 and the second electric telescopic rod 301 are started again to facilitate unloading of the wire harness, and then one end of the wire harness is clamped again, which is convenient for continuous twisting of the wire harness.

[0028] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. However, the terms "include", "comprises" or any other variations are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements that are not explicitly listed, or include elements that are inherent to such process, method, article or device. In the absence of more restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device that includes the elements.

[0029] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An automobile wire harness stranding machine, comprising a base (1), a stranding mechanism (2) and a cutting mechanism (3), wherein the stranding mechanism (2) and the cutting mechanism (3) are both fixedly connected to the upper surface of the base (1), characterized in that: The cutting mechanism (3) comprises a fixing seat (308) fixedly connected to the upper surface of the base (1), a second electric telescopic rod (301) being fixedly connected to the outer surface of the fixing seat (308), and a lifting plate (306) being fixedly connected to the output end of the second electric telescopic rod (301); The cutting mechanism (3) further comprises a fixing frame (302) fixedly connected to the upper surface of the base (1), a fixing rod (305) being arranged inside the fixing frame (302), a lower surface of the fixing rod (305) being fixedly connected to the upper surface of the base (1), and a fixing threaded column (304) being fixedly connected to the upper surface of the fixing rod (305); The wire twisting mechanism (2) comprises a linear guide rail (210) fixedly connected to the upper surface of the base (1); the outer surface of the linear guide rail (210) is slidably connected to a guide rail slider (202); the upper surface of the guide rail slider (202) is fixedly connected to a motor (203); and the output shaft of the motor (203) is fixedly connected to a turntable (204).

2. The automotive wiring harness stranding machine according to claim 1, characterized in that: The wire twisting mechanism (2) further comprises a support plate (208) fixedly connected to the upper surface of the base (1), and the outer surface of the support plate (208) is fixedly connected to a limiting cylinder (209).

3. The automotive wiring harness stranding machine according to claim 2, characterized in that: The outer surface of the rotating disk (204) is fixedly connected to a connecting rod (206), the other end of the connecting rod (206) is fixedly connected to a clamping frame (205), the outer surface of the clamping frame (205) is fixedly connected to two groups of fixed clamping plates (207), and the outer surface of the clamping frame (205) is slidably connected to two groups of sliding clamping plates (211).

4. The automotive wiring harness stranding machine according to claim 3, characterized in that: A first electric telescopic rod (212) is fixedly connected to the inner wall of the clamping frame (205), an output end of the first electric telescopic rod (212) is fixedly connected to the outer surface of the sliding clamp (211), and a control panel (201) is fixedly connected to the outer surface of the base (1).

5. The automotive wiring harness stranding machine according to claim 4, characterized in that: The outer surface of the fixed threaded column (304) is threadedly connected to the limiting block (303), and the lower surface of the limiting block (303) is in contact with the upper surface of the fixed rod (305).

6. The automotive wiring harness stranding machine according to claim 5, characterized in that: Two groups of rubbers (307) are fixedly connected at intervals to the lower surface of the lifting plate (306), and a cutting knife (309) is fixedly connected between the rubbers (307).