A fast mixer for processing ductile iron nodularizer

By designing a fast mixer for processing ductile iron spheroidizer, the high-speed rotation of multiple mixing rods and the material frame slider combination is used to realize vertical entry and ejection of materials. Combined with the oscillation effect of the oscillation plate, the problem of low efficiency of the existing mixer is solved and the mixing efficiency is significantly improved.

CN222724161UActive Publication Date: 2025-04-08JIANGSU YAFENG ALLOY MATERIAL
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Patent Information

Application Number
CN202420870351.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-04-08
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

During the mixing process of mixing various materials, the mixing angle is fixed and the direction is single, resulting in a low working efficiency of mixing materials.

Method used

A fast mixer for processing ductile iron spheroidizer is designed. It uses multiple mixing rods to rotate at high speed, and the vertical entry and ejection of materials is achieved through the combination of vertically rotating rotating rods and circumferentially installed material frames, sliders, feed pipes and discharge pipes, and combined with the oscillation effect of the oscillation plate, the mixing efficiency is improved.

Benefits of technology

Through the high-speed rotation of multiple mixing rods and the combination of the material frame slider, the direction of entry and ejection of materials is inconsistent with the rotation direction of the mixing rod, which significantly improves the mixing efficiency, and the oscillation effect of the oscillation plate is further improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of biochemical experimental technology, and in particular to a rapid mixer for processing ductile iron spheroidizer, comprising a machine body, a rotating rod is rotatably installed in the machine body, a plurality of mixing rods are fixedly installed on the surface of the rotating rod, a plurality of material frames are fixedly installed on the inner wall of the machine body, a slider is installed in the sliding seal in the material frame; a ball is fixedly installed at one end of the mixing rod away from the rotating rod. Through the cooperation between the ball, the material frame and the slider, when the plurality of mixing rods rotate at high speed, the plurality of sliders will also reciprocate in the horizontal direction in the plurality of material frames respectively, and in the process of movement, the material in the machine body will be sucked into the material frame from the feed pipe, and then ejected from the discharge pipe, and both the entry and ejection are in the vertical direction, which is inconsistent with the rotation direction of the mixing rod, so as to achieve the effect of accelerating the mixing, and the ejected material can also play a turbulent effect, further improving the mixing efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of mixers, in particular to a fast mixer for processing ductile iron spheroidizing agent. Background Art

[0002] A mixer is a device that can quickly mix materials and additives. The existing ductile iron spheroidizer needs to use a mixer to quickly mix multiple materials during the production and processing.

[0003] In the process of mixing multiple materials, the existing mixer usually achieves the effect of mixing the materials by rotating multiple mixing rods at high speed. The stirring angle is fixed and the direction is single, which leads to low working efficiency of mixing the materials. Utility Model Content

[0004] The purpose of the utility model is to solve the following shortcomings in the prior art: in the process of mixing a variety of materials, the existing mixer usually achieves the effect of mixing the materials by rotating a plurality of mixing rods at high speed, but the stirring angle is fixed and the direction is single, which leads to low working efficiency of mixing the materials. A fast mixer for ductile iron spheroidizer processing is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A rapid mixer for processing ductile iron spheroidizing agent, comprising a machine body, a rotating rod is vertically rotatably installed in the machine body, a plurality of mixing rods are fixedly installed on the surface of the rotating rod in a circumferential shape, a plurality of material frames are fixedly installed on the inner wall of the machine body in a circumferential shape, a slider is horizontally slidably sealed and installed in the material frame, a feed pipe and a discharge pipe are fixedly installed on the upper surface and the lower surface of the material frame respectively, and a one-way valve is arranged in each of the feed pipe and the discharge pipe;

[0007] The end of the slider located outside the material frame is triangular, and a ball is fixedly installed on the end of the mixing rod away from the rotating rod. The multiple balls correspond to the positions of multiple sliders respectively. A telescopic component is provided in the material frame, and a placement plate is fixedly installed on the upper surface of the body. A driving motor is fixedly installed on the surface of the placement plate, and the output shaft of the driving motor is fixedly connected to the rotating rod.

[0008] Preferably, the telescopic component comprises a telescopic spring, and two ends of the telescopic spring are respectively fixedly connected to the inner wall of the body and one end of the slider located in the material frame.

[0009] Preferably, filter screens are provided at the pipe openings of the feed pipe and the discharge pipe, and the filter screens are used to prevent particles with larger sizes from entering the material frame.

[0010] Preferably, an oscillating component is provided between every two longitudinally adjacent sliding blocks, and the oscillating component is used to oscillate the material in the machine body.

[0011] Preferably, the oscillation component comprises a mounting rod and an oscillation plate, two ends of the mounting rod are respectively fixedly connected to surfaces of two adjacent sliders, and the oscillation plate is fixedly sleeved on the mounting rod.

[0012] Preferably, a material passage opening is provided on the surface of the oscillation plate, and the material passage opening is wavy.

[0013] Preferably, the conducting direction of the one-way valve in the feed pipe is from inside the machine body to inside the material frame, and the conducting direction of the one-way valve in the discharge pipe is from inside the material frame to inside the machine body.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. Through the cooperation between the balls, the material frame and the sliders, when the multiple mixing rods rotate at high speed, the multiple sliders will also reciprocate horizontally in the multiple material frames. During the movement, the materials in the machine body will be sucked into the material frame from the feed pipe, and then sprayed out from the discharge pipe. Since the material is fed in and sprayed out in the vertical direction, which is inconsistent with the rotation direction of the mixing rod, the mixing effect can be accelerated, and the sprayed material can also play a turbulent effect, further improving the mixing efficiency;

[0016] 2. When the slider is moving back and forth in the horizontal direction, the oscillation plate will also move back and forth at high speed in the horizontal direction, thereby pushing the liquid in the machine body to achieve the effect of oscillation and improve the mixing efficiency. At the same time, the material will be affected by the flow of liquid and move toward the center of the machine body, ensuring that the material in the machine body can fully contact with multiple mixing rods, that is, the material put into the machine body can be fully mixed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a front perspective structural diagram of a rapid mixer for processing ductile iron spheroidizing agent proposed by the utility model;

[0018] Figure 2 It is a schematic diagram of a partial top view of a three-dimensional cross-sectional structure of a rapid mixer for processing ductile iron spheroidizing agent proposed by the utility model;

[0019] Figure 3 It is a schematic diagram of the top cross-section structure of a rapid mixer for processing ductile iron spheroidizer proposed by the utility model;

[0020] Figure 4It is a schematic diagram of a partial three-dimensional cross-sectional structure of a material frame and an oscillating plate in a rapid mixer for processing ductile iron spheroidizer proposed by the utility model;

[0021] Figure 5 for Figure 2 A magnified view of the structure in the middle.

[0022] In the figure: 1 body, 2 mixing rod, 3 material frame, 4 slider, 5 feeding pipe, 6 discharging pipe, 7 ball, 8 telescopic spring, 9 mounting rod, 10 oscillating plate, 11 material port, 12 driving motor. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] The terms such as "upper", "lower", "left", "right", "middle" and "one" cited in the present utility model are only for the convenience of description and are not used to limit the scope of application of the present utility model. Changes or adjustments in their relative relationships shall be regarded as the scope of application of the present utility model without substantially changing the technical content.

[0025] Reference Figure 1-Figure 5 A rapid mixer for processing ductile iron spheroidizing agent, comprising a machine body 1, a rotating rod is vertically rotatably installed in the machine body 1, a plurality of mixing rods 2 are fixedly installed on the surface of the rotating rod in a circumferential shape, a plurality of material frames 3 are fixedly installed on the inner wall of the machine body 1 in a circumferential shape, a slider 4 is horizontally slidably sealed and installed in the material frame 3, a feed pipe 5 and a discharge pipe 6 are fixedly installed on the upper and lower surfaces of the material frame 3, a check valve is arranged in each of the feed pipe 5 and the discharge pipe 6, the conduction direction of the check valve in the feed pipe 5 is from the inside of the machine body 1 to the inside of the material frame 3, and the conduction direction of the check valve in the discharge pipe 6 is from the inside of the material frame 3 to the inside of the machine body 1;

[0026] The end of the slider 4 located outside the material frame 3 is triangular, and a ball 7 is fixedly installed at the end of the mixing rod 2 away from the rotating rod. The multiple balls 7 correspond to the positions of the multiple sliders 4 respectively. A telescopic component is provided in the material frame 3, and the telescopic component includes a telescopic spring 8. The two ends of the telescopic spring 8 are respectively fixedly connected to the inner wall of the body 1 and the end of the slider 4 located in the material frame 3. A placement plate is fixedly installed on the upper surface of the body 1, and a driving motor 12 is fixedly installed on the surface of the placement plate. The output shaft of the driving motor 12 is fixedly connected to the rotating rod;

[0027] First, the material to be mixed is put into the machine body 1, and then the driving motor 12 is started. During the process of the output shaft of the driving motor 12 driving the rotating rod and the multiple mixing rods 2 rotating, the balls 7 at the ends of the multiple mixing rods 2 will intermittently slide and contact with one end of the multiple sliders 4 located outside the material frame 3. When the balls 7 abut against the ends of the sliders 4, the sliders 4 will move toward the material frame 3 under the action of the pressure. At this time, the telescopic spring 8 will shrink, and the volume inside the material frame 3 will become smaller, the pressure will increase, and the material located in the material frame 3 will enter the machine from the discharge pipe 6. The material in the machine body 1 enters the material frame 3 through the feed pipe 5. Since the material enters and is ejected in a vertical direction, which is inconsistent with the rotation direction of the mixing rod 2, the mixing effect can be accelerated, and the ejected material can also have a turbulent effect, thereby further improving the mixing efficiency.

[0028] Filters are provided at the pipe openings of the feed pipe 5 and the discharge pipe 6 to block larger particles from entering the material frame 3 and prevent larger material particles from entering the feed pipe 5 or the discharge pipe 6 and causing blockage of the feed pipe 5 or the discharge pipe 6.

[0029] An oscillating component is provided between each two longitudinally adjacent sliders 4, and the oscillating component is used to oscillate the material in the machine body 1. The oscillating component includes a mounting rod 9 and an oscillating plate 10. Both ends of the mounting rod 9 are fixedly connected to the surfaces of the two adjacent sliders 4, and the oscillating plate 10 is fixedly sleeved on the mounting rod 9.

[0030] When the slider 4 moves back and forth horizontally in the material frame 3, the oscillation plate 10 also moves back and forth horizontally at high speed, thereby pushing the liquid in the body 1 to achieve an oscillation effect and improve the mixing efficiency. At the same time, the material will be affected by the flow of the liquid and move toward a position close to the center of the body 1, ensuring that the material in the body 1 can fully contact the multiple mixing rods 2, that is, the material put into the body 1 can be fully mixed.

[0031] The surface of the oscillation plate 10 is provided with a material passage 11 which is wavy in shape. When the oscillation plate 10 is moving back and forth at high speed in the horizontal direction, the material in the machine body 1 will pass through the multiple material passages 11, thereby achieving a turbulent flow effect and accelerating the mixing efficiency.

[0032] In the present invention, the material to be mixed is first put into the machine body 1, and then the driving motor 12 is started. During the process in which the output shaft of the driving motor 12 rotates with the rotating rod and the multiple mixing rods 2, the balls 7 at the ends of the multiple mixing rods 2 will intermittently slide and contact with one end of the multiple sliders 4 located outside the material frame 3. When the balls 7 abut against the ends of the sliders 4, the sliders 4 will move toward the material frame 3 under the action of the abutment. At this time, the volume in the material frame 3 will become smaller, the pressure will increase, and the material in the material frame 3 will enter the machine body from the discharge pipe 6. 1, and then when the ball 7 no longer abuts against the slider 4, the pressing force exerted by the ball 7 on the slider 4 disappears, and the slider 4 quickly moves and resets under the elastic potential energy of the telescopic component. At this time, the volume in the material frame 3 becomes larger, and the pressure decreases. The material in the machine body 1 enters the material frame 3 from the feed pipe 5. Since the entry and ejection of the material are both in the vertical direction, which is inconsistent with the rotation direction of the mixing rod 2, the mixing effect can be accelerated, and the ejected material can also have a turbulent effect, further improving the mixing efficiency.

[0033] In the present invention, unless otherwise clearly specified or limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A rapid mixer for processing ductile iron spheroidizer, comprising a machine body (1), characterized in that: A rotating rod is installed vertically and rotatably in the machine body (1), and a plurality of mixing rods (2) are fixedly installed on the surface of the rotating rod in a circular shape. A plurality of material frames (3) are fixedly installed in a circular shape on the inner wall of the machine body (1), and a slider (4) is installed in the material frame (3) in a horizontal sliding and sealing manner. A feed pipe (5) and a discharge pipe (6) are fixedly installed on the upper surface and the lower surface of the material frame (3), respectively, and both the feed pipe (5) and the discharge pipe (6) are provided with a one-way valve; The end of the slider (4) located outside the material frame (3) is triangular in shape; a ball (7) is fixedly mounted on the end of the mixing rod (2) away from the rotating rod; a plurality of the balls (7) respectively correspond to the positions of the plurality of sliders (4); a telescopic component is provided inside the material frame (3); a placement plate is fixedly mounted on the upper surface of the machine body (1); a drive motor (12) is fixedly mounted on the surface of the placement plate; an output shaft of the drive motor (12) is fixedly connected to the rotating rod; the conducting direction of the one-way valve in the feed pipe (5) is from the inside of the machine body (1) to the inside of the material frame (3); and the conducting direction of the one-way valve in the discharge pipe (6) is from the inside of the material frame (3) to the inside of the machine body (1).

2. The rapid mixer for processing ductile iron nodulizer according to claim 1, characterized in that: The telescopic component comprises a telescopic spring (8), and two ends of the telescopic spring (8) are respectively fixedly connected to the inner wall of the body (1) and one end of the slider (4) located in the material frame (3).

3. The rapid mixer for processing ductile iron nodulizer according to claim 1, characterized in that: Filter screens are provided at the pipe openings of the feed pipe (5) and the discharge pipe (6), and the filter screens are used to prevent particles with larger sizes from entering the material frame (3).

4. The rapid mixer for processing ductile iron nodulizer according to claim 1, characterized in that: An oscillating component is provided between every two longitudinally adjacent sliding blocks (4), and the oscillating component is used to oscillate the material located in the machine body (1).

5. The rapid mixer for processing ductile iron nodulizer according to claim 4, characterized in that: The oscillating component comprises a mounting rod (9) and an oscillating plate (10), the two ends of the mounting rod (9) being fixedly connected to the surfaces of two adjacent sliders (4) respectively, and the oscillating plate (10) being fixedly sleeved on the mounting rod (9).

6. A rapid mixer for processing ductile iron nodularizer according to claim 5, characterized in that: A material passage opening (11) is provided on the surface of the oscillating plate (10), and the material passage opening (11) is wavy.