A CZ steel D-track double butterfly wheel forming device
By introducing an automated adjustment system for sliding blocks and elevators into the CZ steel D-channel double butterfly wheel molding device, and adjusting the angle adjustment mechanism of screws and limit blocks, the operation troubles and structural complexity of traditional CZ purlin machines when processing C-shaped steel and Z-shaped steel is solved, and a more efficient processing process is achieved.
Patent Information
- Application Number
- CN202420435124.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-03-06
AI Technical Summary
When processing C-shaped steel and Z-shaped steel, the traditional CZ purlin machine needs to manually adjust the gap of the butterfly wheel set to adapt to raw material steel plates of different wall thicknesses, which is troublesome to operate and complex structure.
A CZ steel D-channel double butterfly wheel molding device is designed, and the automatic clearance adjustment of the butterfly wheel set is achieved by setting a sliding block and a lift on the first butterfly wheel set; at the same time, the adjustment screw and limit block are used to simplify the angle adjustment of the wheel set and avoid the rotational movement of the steel D-channel.
Automatic adjustment of the gap between the butterfly wheel sets is realized, and it is adapted to raw steel plates of different wall thicknesses, making it more convenient to operate; at the same time, the structure is simplified, complex rotational movements are avoided, and processing efficiency is improved.
Smart Images

Figure CN222725194U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a CZ-shaped steel D-track double butterfly wheel forming device, belonging to the technical field of profile forming devices. Background Art
[0002] Profiles are objects with a certain geometric shape made from iron or steel and other materials with a certain strength and toughness through rolling, extrusion, casting and other processes; profiles can be used alone or further processed into other manufactured products, and are often used in building structures and manufacturing and installation.
[0003] C-shaped steel and Z-shaped steel are common profiles, which play a pivotal role in the field of construction engineering or equipment manufacturing. At present, C-shaped steel and Z-shaped steel are processed and formed by CZ purlin machines during the production process. At present, in the process of processing C-shaped steel and Z-shaped steel, the traditional CZ purlin machine first bends the raw material steel plate into an L-shaped profile, and then processes the L-shaped steel into C-shaped steel or Z-shaped steel through the butterfly wheel group and the leaning wheel according to the needs. However, due to the different wall thicknesses of the raw material steel plates, in order to adapt to the raw material steel plates with different wall thicknesses, the gap of the butterfly wheel group needs to be adjusted. The traditional adjustment method is to adjust the gap by manual feeler gauge, which has the problem of troublesome operation. At the same time, when the traditional CZ purlin machine processes the L-shaped steel into C-shaped steel or Z-shaped steel, its steel D track needs to rotate, so that the traditional CZ purlin machine needs to have a more complex structure to meet the corresponding action of the steel D track, and there is a problem of complex structure. Utility Model Content
[0004] In order to solve the above problems existing in the prior art, the utility model provides a CZ-type steel D-track double butterfly wheel forming device.
[0005] The technical solution of the utility model is as follows:
[0006] A CZ steel D-track double butterfly wheel forming device comprises a gantry, wherein the gantry is provided with a first butterfly wheel group and a second butterfly wheel group which are arranged in an upper and lower distribution, a sliding block is provided on the first butterfly wheel group, a sliding groove is provided on the gantry, the sliding block is slidably connected in the sliding groove, and a lift is also provided on the gantry, the lifting shaft of the lift is extended into the sliding groove and is fixedly connected with the sliding block, the lift can drive the sliding block to move up and down along the sliding groove through the lifting action of the lifting shaft, so that the first butterfly wheel group moves up and down on the gantry; a supporting wheel group is also movably provided on the gantry, the top of the supporting wheel group is threadedly connected with an adjusting screw rod, and the two side walls of the supporting wheel group are also connected with limiting blocks, and the adjusting screw rod cooperates with the limiting blocks to drive the supporting wheel group to swing on the gantry.
[0007] Among them, the first butterfly wheel group includes a first butterfly wheel shaft. A sliding block is arranged on the first butterfly wheel shaft. The first butterfly wheel shaft is movably arranged through the sliding block. One end of the first butterfly wheel shaft is rotatably connected with a first butterfly wheel body. On the other end, a first adjusting nut and a first mounting block are sequentially arranged along the direction close to the gantry. The first adjusting nut is screwed on the first butterfly wheel shaft and is rotatably connected with the first mounting block. The first mounting block is arranged in a "C" - shaped structure. The first butterfly wheel shaft movably passes through the first mounting block. The first mounting block is fixedly connected with the sliding block. A first spring is also arranged between the first mounting block and the sliding block. A first limiting step adapted to the first spring is also provided on the first butterfly wheel shaft.
[0008] Among them, a first butterfly wheel support is also arranged above the first butterfly wheel group. The first butterfly wheel support is fixedly arranged on the gantry.
[0009] Among them, a first adjusting scale is also arranged on the side wall of the first adjusting nut away from the first mounting block.
[0010] Among them, the second butterfly wheel group includes a second butterfly wheel shaft. The second butterfly wheel shaft penetrates through the gantry. One end of the second butterfly wheel shaft is rotatably connected with a second butterfly wheel body. On the other end, a second adjusting nut and a second mounting block are sequentially arranged along the direction close to the gantry. The second adjusting nut is screwed on the second butterfly wheel shaft and is rotatably connected with the second mounting block. The second mounting block is arranged in a "C" - shaped structure. The second butterfly wheel shaft movably passes through the second mounting block. The second mounting block is fixedly connected with the gantry. A second spring is also arranged between the second mounting block and the gantry. A second limiting step adapted to the second spring is also provided on the second butterfly wheel shaft.
[0011] Among them, a second butterfly wheel support is also arranged below the second butterfly wheel group. The second butterfly wheel support is fixedly arranged on the gantry.
[0012] Among them, a second adjusting scale is also arranged on the side wall of the second adjusting nut away from the second mounting block.
[0013] Among them, the idler wheel group includes a mounting frame body. A vertically arranged idler wheel body is rotatably connected in the middle of the mounting frame body. A connecting shaft is arranged at the top of the mounting frame body. A threaded hole is opened on the connecting shaft. A connecting block is arranged on the first butterfly wheel support. An adjusting screw rod is movably arranged through the connecting block and is threadedly connected into the threaded hole. Crescent - shaped grooves are opened on both side walls of the mounting frame body. Both side limit blocks are movably connected into the corresponding side grooves, and both side limit blocks are fixedly connected with the gantry.
[0014] The utility model has the following beneficial effects:
[0015] 1. The utility model arranges a sliding block on the first butterfly wheel assembly, and cooperates with arranging a slide groove and a lift on the gantry. After the lift is working, the sliding block can be driven to move up and down along the slide groove through the lifting action of the lifting shaft, so that the first butterfly wheel assembly can move up and down on the gantry, so that the gap between the first butterfly wheel assembly and the second butterfly wheel assembly can be adjusted, so as to adapt to the different wall thicknesses of the raw material steel plate. Compared with the prior art, there is no need for adjustment by the traditional manual feeler gauge method, and automatic adjustment is realized, which has the advantage of easy operation.
[0016] The utility model arranges an adjusting screw rod in cooperation with a connecting shaft, a threaded hole and a connecting block, thereby movably installing the leaning wheel group on the gantry. At the same time, a groove and a limit block are arranged in cooperation. By rotating the adjusting screw rod, the adjusting screw rod will push the leaning wheel group when passing through the threaded hole, so that the limit block can swing in a crescent shape along the groove under the setting of the groove. Therefore, when it is necessary to process C-shaped steel or Z-shaped steel, the leaning wheel group can be adjusted to a suitable angle under the action of the adjusting screw rod. Compared with the prior art, the D track of the steel section can perform the required angle adjustment work without rotating motion, and has the advantages of simple structure and convenient operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 It is an explosion diagram of the utility model;
[0019] Figure 3 It is a structural schematic diagram of the first butterfly wheel assembly in the utility model;
[0020] Figure 4 It is a structural schematic diagram of the second butterfly wheel assembly in the utility model;
[0021] Figure 5 It is a schematic diagram of the structure of the leaning wheel group in the utility model.
[0022] The reference numerals in the figure are as follows:
[0023] 1. Gantry; 2. First butterfly wheel assembly; 21. First butterfly wheel shaft; 22. First butterfly wheel body; 23. First adjusting nut; 24. First mounting block; 25. First spring; 26. First limit step; 27. First adjusting scale; 3. Second butterfly wheel assembly; 31. Second butterfly wheel shaft; 32. Second butterfly wheel body; 33. Second adjusting nut; 34. Second mounting block; 35. Second spring; 36. Second limit step; 37. Second adjusting scale; 4. Sliding block; 5. Slide; 6. Lifter; 7. Wheel assembly; 71. Mounting frame; 72. Wheel body; 73. Connecting shaft; 74. Threaded hole; 75. Groove; 8. Adjusting screw; 9. Limiting block; 10. First butterfly wheel support; 11. Second butterfly wheel support; 12. Connecting block. DETAILED DESCRIPTION
[0024] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0025] Example: Please refer to Figures 1 to 5 The present embodiment provides a CZ-shaped steel D-track double butterfly wheel forming device, including a gantry 1, on which a first butterfly wheel group 2 and a second butterfly wheel group 3 are arranged in an upper and lower distributed manner.
[0026] The first butterfly wheel assembly 2 includes a first butterfly wheel shaft 21, a slide groove 5 is provided on the gantry 1, a sliding block 4 is slidably connected in the slide groove 5, and the sliding block 4 can slide up and down along the slide groove 5 in the slide groove 5, and the first butterfly wheel shaft 21 is movably passed through the sliding block 4, and the first butterfly wheel shaft 21 is movably passed through the sliding block 4 to be set through the gantry 1. The left end of the first butterfly wheel shaft 21 is rotatably connected with a first butterfly wheel body 22, and in order to facilitate the processing of the required steel shape, the first butterfly wheel body 22 is tilted and arranged on the first butterfly wheel shaft 21, and a lift 6 is also arranged on the top of the gantry 1, and the lifting shaft of the lift 6 extends into the slide groove 5 and is fixedly connected with the top of the sliding block 4, and the lift 6 can drive the sliding block 4 to move up and down along the slide groove 5 through the lifting action of the lifting shaft, thereby driving the first butterfly wheel shaft 21 to move, and then the first butterfly wheel assembly 2 can move up and down on the gantry 1.
[0027] To adapt to the angle forming of C-shaped steel and Z-shaped steel, the coordinates of the first butterfly wheel body 22 in the X-axis direction should also be adjustable. For this purpose, in this embodiment, a first adjusting nut 23 and a first mounting block 24 are sequentially arranged along the direction close to the gantry 1 on the right end of the first butterfly wheel shaft 21. An external thread is provided on the right end of the first butterfly wheel shaft 21 so that the first adjusting nut 23 can be screwed onto the first butterfly wheel shaft 21. The first adjusting nut 23 is also rotatably connected to the first mounting block 24. The first mounting block 24 is arranged in a "C" shape. The first butterfly wheel shaft 21 movably passes through the first mounting block 24. The first mounting block 24 is fixedly connected to the sliding block 4. A first spring 25 is also provided between the first mounting block 24 and the sliding block 4. The first spring 25 is movably sleeved on the first butterfly wheel shaft 21. A first limiting step 26 adapted to the first spring 25 is also provided on the first butterfly wheel shaft 21. In this embodiment, the first limiting step 26 is arranged on the left side of the first spring 25. When it follows the first butterfly wheel shaft 21 to move to the right later, it can cooperate with the first mounting block 24 to squeeze the first spring 25. At the same time, the first limiting step 26 can pass through the sliding block 4. Through the above settings, when it is necessary to adjust the coordinates of the first butterfly wheel body 22 in the X-axis direction, by rotating the first adjusting nut 23, the first adjusting nut 23 cooperates with the external thread provided on the first butterfly wheel shaft 21, so that the first butterfly wheel shaft 21 can move in the corresponding direction. That is, during the rotation of the first adjusting nut 23, according to the rotation direction, the first butterfly wheel shaft 21 will move left and right correspondingly to drive the first butterfly wheel body 22 to move correspondingly, so as to achieve the adjustment. When the first butterfly wheel shaft 21 moves to the right, the first limiting step 26 follows the first butterfly wheel shaft 21 to move. Cooperating with the first mounting block 24, it will squeeze the first spring 25 to generate elastic potential energy. When the first butterfly wheel shaft 21 moves to the left, at this time, the first limiting step 26 will move away from the first spring 25. The first spring 25 will play an auxiliary role in pushing the first butterfly wheel shaft 21 to move left during this process.
[0028] The second butterfly wheel group 3 includes a second butterfly wheel shaft 31. The second butterfly wheel shaft 31 is movably arranged through the gantry 1. A second butterfly wheel body 32 is rotatably connected to the left end of the second butterfly wheel shaft 31. To facilitate the processing of the required section steel shape, the second butterfly wheel body 32 is inclined and arranged on the second butterfly wheel shaft 31. The second butterfly wheel body 32 and the first butterfly wheel body 22 form an "eight" - shaped structure. To adapt to the angle forming of C - shaped steel and Z - shaped steel, the coordinate of the second butterfly wheel body 32 in the X - axis direction should also be adjustable. For this reason, in this embodiment, a second adjusting nut 33 and a second mounting block 34 are sequentially arranged on the right end of the second butterfly wheel shaft 31 along the direction close to the gantry 1. External threads are provided on the right end of the second butterfly wheel shaft 31 so that the second adjusting nut 33 can be screwed onto the second butterfly wheel shaft 31. The second adjusting nut 33 is also rotatably connected to the second mounting block 34. The second mounting block 34 is arranged in a "C" - shaped structure. The second butterfly wheel shaft 31 movably passes through the second mounting block 34. The second mounting block 34 is fixedly connected to the gantry 1. A second spring 35 is also arranged between the second mounting block 34 and the gantry 1. The second spring 35 is movably sleeved on the second butterfly wheel shaft 31. A second limiting step 36 adapted to the second spring 35 is also provided on the second butterfly wheel shaft 31. In this embodiment, the second limiting step 36 is arranged on the left side of the second spring 35. When it moves to the right following the second butterfly wheel shaft 31 later, it can cooperate with the second mounting block 34 to squeeze the second spring 35. At the same time, the second limiting step 36 can pass through the gantry 1. Through the above - mentioned arrangement, when the coordinate of the second butterfly wheel body 32 in the X - axis direction needs to be adjusted, by rotating the second adjusting nut 33, the second adjusting nut 33 cooperates with the external threads provided on the second butterfly wheel shaft 31, so that the second butterfly wheel shaft 31 can move in the corresponding direction. That is, during the rotation of the second adjusting nut 33, according to the rotation direction, the second butterfly wheel shaft 31 will move leftward and rightward accordingly, so as to drive the second butterfly wheel body 32 to move correspondingly, thus realizing the adjustment. When the second butterfly wheel shaft 31 moves to the right, the second limiting step 36 moves following the second butterfly wheel shaft 31. Cooperating with the second mounting block 34, it will squeeze the second spring 35, making it generate elastic potential energy. When the second butterfly wheel shaft 31 moves to the left, at this time, the second limiting step 36 will move away from the second spring 35, and the second spring 35 will play an auxiliary role in pushing the second butterfly wheel shaft 31 to move leftward during this process.
[0029] In order to ensure that the first butterfly wheel group 2 and the second butterfly wheel group 3 are unlikely to fall off during processing, in this embodiment, a first butterfly wheel support 10 is further provided above the first butterfly wheel group 2, and the first butterfly wheel support 10 is fixedly arranged on the gantry 1, and a second butterfly wheel support 11 is further provided below the second butterfly wheel group 3, and the second butterfly wheel support 11 is fixedly arranged on the gantry 1. The first butterfly wheel support 10 and the second butterfly wheel support 11 both play a limiting role to prevent the corresponding first butterfly wheel group 2 and the second butterfly wheel group 3 from falling off. In actual use, the arrangement of the first butterfly wheel support 10 and the second butterfly wheel support 11 on the gantry 1 can be determined according to actual needs.
[0030] To facilitate the adjustment of the first butterfly wheel shaft 21 and the second butterfly wheel shaft 31, a first adjustment scale 27 is provided on the side wall of the first adjusting nut 23 away from the first mounting block 24, and a second adjustment scale 37 is provided on the side wall of the second adjusting nut 33 away from the second mounting block 34. The staff can judge the rotation stroke of the first adjusting nut 23 and the second adjusting nut 33 by observing the scales on the first adjustment scale 27 and the second adjustment scale 37, and thus can determine the adjustment length of the first butterfly wheel shaft 21 and the second butterfly wheel shaft 31 according to the rotation stroke.
[0031] The gantry 1 is also movably provided with a supporting wheel group 7, which includes a mounting frame 71, and the middle part of the mounting frame 71 is rotatably connected to a vertically arranged supporting wheel body 72, and a connecting shaft 73 is provided on the top of the mounting frame 71, and a threaded hole 74 is provided on the connecting shaft 73, and a connecting block 12 is provided on the first butterfly wheel support 10, and an adjusting screw rod 8 is movably passed through the connecting block 12, and the adjusting screw rod 8 is movably passed through the connecting block 12 and is threadedly connected to the threaded hole 74 to be connected with the connecting shaft 73, and crescent-shaped grooves 75 are provided on the side walls of the mounting frame 71, and limit blocks 9 are symmetrically arranged on the gantry 1, and the limit blocks 9 on both sides are movably connected to the corresponding side grooves 75, and the shapes of the limit blocks 9 on both sides are smaller than the corresponding side grooves 75, and the limit blocks 9 on both sides can be moved from one side end of the corresponding side groove 75 to the other side end, so that the subsequent mounting frame 71 can perform corresponding movements. Through the above-mentioned arrangement, when the angle of the supporting wheel group 7 needs to be adjusted, by rotating the adjusting screw 8, the adjusting screw 8 will penetrate into or out of the threaded hole 74 according to the rotation direction, thereby generating a pushing or pulling force on the connecting shaft 73, thereby pushing or pulling the mounting frame 71, so that the limit block 9 will move in a crescent shape along the groove 75, so that the supporting wheel group 7 can be adjusted to a suitable angle under the action of the adjusting screw 8 when C-shaped steel or Z-shaped steel needs to be processed, so as to facilitate subsequent processing.
[0032] According to the working principle of the utility model, during processing, the staff starts working by controlling the elevator 6 to adjust the gap between the first butterfly wheel group 2 and the second butterfly wheel group 3 according to the wall thickness of the raw material steel plate to be processed, so as to adapt to the wall thickness of the raw material steel plate to be processed. After that, the staff adjusts the first butterfly wheel group 2, the second butterfly wheel group 3 and the supporting wheel group 7 accordingly by rotating the first adjusting nut 23, the second adjusting nut 33 and the adjusting screw 8 according to the processing requirements, so as to process the required C-shaped steel and Z-shaped steel.
[0033] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A CZ steel D-track double butterfly wheel forming device, comprising a gantry (1), characterized in that: A first pulley group (2) and a second pulley group (3) are arranged up and down on the gantry (1). A sliding block (4) is arranged on the first pulley group (2). A chute (5) is formed on the gantry (1). The sliding block (4) is slidably connected in the chute (5). An elevator (6) is further arranged on the gantry (1). The lifting shaft of the elevator (6) extends into the chute (5) and is fixedly connected with the sliding block (4). The elevator (6) can drive the sliding block (4) to move up and down along the chute (5) through the lifting action of the lifting shaft, so that the first pulley group (2) moves up and down on the gantry (1). A supporting wheel group (7) is movably arranged on the gantry (1). The top of the supporting wheel group (7) is threadedly connected with an adjusting screw rod (8). Limiting blocks (9) are connected to both side walls of the supporting wheel group (7). The adjusting screw rod (8) and the limiting blocks (9) can cooperate to drive the supporting wheel group (7) to swing on the gantry (1).
2. A CZ steel D-track double butterfly wheel forming device according to claim 1, characterized in that: The first pulley group (2) includes a first pulley shaft (21). The sliding block (4) is arranged on the first pulley shaft (21). The first pulley shaft (21) is movably arranged through the sliding block (4). A first pulley body (22) is rotatably connected to one end of the first pulley shaft (21). A first adjusting nut (23) and a first mounting block (24) are sequentially arranged on the other end of the first pulley shaft (21) along the direction close to the gantry (1). The first adjusting nut (23) is screwed on the first pulley shaft (21) and is rotatably connected with the first mounting block (24). The first mounting block (24) is arranged in a "C" - shaped structure. The first pulley shaft (21) is movably arranged through the first mounting block (24). The first mounting block (24) is fixedly connected with the sliding block (4). A first spring (25) is further arranged between the first mounting block (24) and the sliding block (4). A first limiting step (26) adapted to the first spring (25) is formed on the first pulley shaft (21).
3. A CZ steel D-track double butterfly wheel forming device according to claim 2, characterized in that: A first pulley support (10) is further arranged above the first pulley group (2). The first pulley support (10) is fixedly arranged on the gantry (1).
4. A CZ-shaped steel D-track double butterfly wheel forming device according to claim 2, characterized in that: A first adjusting scale (27) is further arranged on the side wall of the first adjusting nut (23) away from the first mounting block (24).
5. The CZ-shaped steel D-track double butterfly wheel forming device according to claim 1, characterized in that: The second butterfly wheel set (3) includes a second butterfly wheel shaft (31). The second butterfly wheel shaft (31) is arranged to penetrate through the gantry (1). One end of the second butterfly wheel shaft (31) is rotatably connected with a second butterfly wheel body (32). On the other end, a second adjusting nut (33) and a second mounting block (34) are sequentially arranged along the direction close to the gantry (1). The second adjusting nut (33) is screwed on the second butterfly wheel shaft (31) and is rotatably connected with the second mounting block (34). The second mounting block (34) is arranged in a "C" - shaped structure. The second butterfly wheel shaft (31) passes through the second mounting block (34) movably. The second mounting block (34) is fixedly connected with the gantry (1). A second spring (35) is further arranged between the second mounting block (34) and the gantry (1). A second limiting step (36) adapted to the second spring (35) is also provided on the second butterfly wheel shaft (31).
6. A CZ steel D-track double butterfly wheel forming device according to claim 5, characterized in that: A second butterfly wheel support (11) is further arranged below the second butterfly wheel set (3). The second butterfly wheel support (11) is fixedly arranged on the gantry (1).
7. The CZ-shaped steel D-track double butterfly wheel forming device according to claim 5, characterized in that: A second adjusting scale (37) is further arranged on the side wall of the second adjusting nut (33) away from the second mounting block (34).
8. The CZ-shaped steel D-track double butterfly wheel forming device according to claim 3, characterized in that: The backing wheel set (7) includes a mounting frame body (71). A vertically arranged backing wheel body (72) is rotatably connected in the middle of the mounting frame body (71). A connecting shaft (73) is arranged at the top of the mounting frame body (71). A threaded hole (74) is provided on the connecting shaft (73). A connecting block (12) is arranged on the first butterfly wheel support (10). The adjusting screw rod (8) is arranged to pass through the connecting block (12) movably and is screwed into the threaded hole (74). Crescent - shaped grooves (75) are provided on both side walls of the mounting frame body (71). Both side limiting blocks (9) are movably connected into the corresponding side grooves (75), and both side limiting blocks (9) are fixedly connected with the gantry (1).