A demoulding device for metal casting
By designing a metal casting demolding device including vibration demolding, sweeping demolding and collection components, the secondary demolding problem caused by sand shell residue during casting is solved, and the working efficiency is improved and the process is simplified.
Patent Information
- Application Number
- CN202421307386.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-11
AI Technical Summary
During the metal casting process, when the vibrator removes large-area sand shells on the metal surface, a small part of the sand shells often leave behind, resulting in the need for secondary mold release, which is inefficient and cumbersome.
A metal casting release device is designed, including a first release mechanism for vibration release, a second release mechanism for cleaning the residual sand shell, a cleaning mechanism for cleaning the fallen sand shell, and a collection component for collecting the released sand shell.
Through this device, large-area sand shells on the metal surface can be effectively removed in one step, and residual sand shells can be thoroughly cleaned through the secondary mold release mechanism, which improves work efficiency and simplifies the process.
Smart Images

Figure CN222725447U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal casting, in particular to a demoulding device for metal casting. Background Art
[0002] Casting is a common metal heat processing technology, which specifically refers to the process of melting metal into a liquid that meets certain requirements and pouring it into a mold. After cooling, solidification and cleaning, a casting with a predetermined shape, size and performance is obtained. Casting is generally sand casting, which uses sand as the mold material. After the metal is formed, the sand shell is demolded to complete the process.
[0003] Generally, when demolding the sand shell on the metal surface, a vibrator is used to remove the large area of sand shell on the metal surface. However, when the vibrator removes the sand shell, a small part of the sand shell will remain on the metal surface and cannot be removed, so the metal product needs to be moved to the next process to perform secondary demolding on the small part of the sand shell remaining on the metal surface. Since the metal product is heavy and needs to be operated by a crane, the work efficiency is low and the process is cumbersome. Therefore, a demolding device for metal casting is proposed to solve the above problems. Utility Model Content
[0004] In view of one or more of the above defects or improvement needs in the prior art, the utility model provides a demoulding device for metal casting, which has xx advantages.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: A demoulding device for metal casting comprises: a first demoulding mechanism; a second demoulding mechanism, a cleaning mechanism and a collecting assembly arranged on the first demoulding mechanism;
[0006] The first demoulding mechanism is used to carry the workpiece and demould it by vibration;
[0007] The second demoulding mechanism is used to remove the sand shell remaining on the surface of the workpiece;
[0008] A cleaning mechanism, used to clean the sand shells dropped during demoulding;
[0009] The collecting assembly is located at the rear of the cleaning mechanism and is used to collect the sand shell after demoulding.
[0010] As a further improvement of the utility model, the first demoulding mechanism comprises: a working box, a vibration demoulding machine and a fixing member;
[0011] A vibration demoulding machine, which is arranged on the upper wall of the working box and can be raised and lowered, is used for demoulding the workpiece by vibration;
[0012] A fixing part, arranged on the lower bottom wall of the inner wall of the working box, used for carrying the workpiece to be processed;
[0013] The working box has two storage grooves on the lower bottom wall, and the two storage grooves are symmetrically arranged on both sides of the fixing member for storing the sand shells dropped after demoulding.
[0014] As a further improvement of the utility model, the second demoulding mechanism comprises: a first motor, a screw, two threaded members, two support frames, two roller brushes and two second motors;
[0015] A first motor is disposed on one side of the working box, and an output end thereof extends into the interior of the working box;
[0016] A screw, one end of which is rotatably disposed inside the working box, and the other end of which is connected to the output end of the first motor;
[0017] Two threaded parts are both threadedly arranged on the outer side of the screw rod and are arranged symmetrically on both sides;
[0018] Two support frames are respectively connected to the two threaded members, and one end of the support frames can slide inside the working box;
[0019] Two roller brushes are rotatably connected to two support frames respectively;
[0020] The two second motors are respectively arranged on the two support frames, and the output ends are respectively connected to the two roller brushes.
[0021] As a further improvement of the utility model, the screw rod is set as a double-threaded rod, which can drive the threaded parts with different threads at both ends to make relative movement or opposite movement when the screw rod rotates.
[0022] As a further improvement of the present invention, the material of the brush on the roller brush is set to be stainless steel.
[0023] As a further improvement of the utility model, the cleaning mechanism comprises: a support plate, an electric push rod and a push plate;
[0024] A support plate is arranged at the front end of the working box; an electric push rod is arranged at one end of the support plate away from the fixing member, and an output end extends to the other end of the support plate;
[0025] The push plate is slidably arranged inside the storage slot and connected to the output end of the electric push rod.
[0026] As a further improvement of the utility model, a groove is provided inside the working box, and the groove enables the storage slot to communicate with the inside of the collecting assembly, so that when the push plate pushes the sand shell, it can fall into the inside of the collecting assembly through the groove.
[0027] As a further improvement of the present utility model, the collection assembly includes a carrying box, a drawer, and a handle;
[0028] A carrying box is arranged at the rear side of the first demoulding mechanism, and the interior of the carrying box is connected with the storage tank through a groove;
[0029] A drawer, one end of which is slidably disposed inside the carrying box and the other end of which is extendable to the outside of the carrying box, for collecting sand shells;
[0030] The handle is arranged at the extended end of the drawer.
[0031] As a further improvement of the utility model, a sliding block is provided on the carrying box, and the sand shell can slide into the inside of the drawer through the sliding block.
[0032] In general, compared with the prior art, the above technical solutions conceived by the utility model have the following beneficial effects:
[0033] The utility model uses the first demoulding mechanism to vibrate and demould the large area of sand shell on the surface of the workpiece, and then uses the second demoulding mechanism to clean the residual sand shell on the surface of the workpiece; and after the workpiece is demoulded, it is pushed into the collection component by the cleaning mechanism for collection, so as to be recycled. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic diagram of the structure of the utility model;
[0035] Figure 2 This is a schematic diagram of the structure of the first demoulding mechanism of the utility model;
[0036] Figure 3 This is a schematic diagram of the structure of the second demoulding mechanism of the utility model;
[0037] Figure 4 It is a schematic diagram of the cross-sectional structure of the collection component of the utility model.
[0038] In all the drawings, the same figure marks represent the same technical features, specifically: 1. first demoulding mechanism; 11. working box; 12. vibration demoulding machine; 13. fixing member; 14. storage tank; 15. groove; 2. second demoulding mechanism; 21. first motor; 22. screw; 23. threaded member; 24. support frame; 25. roller brush; 26. second motor; 3. cleaning mechanism; 31. support plate; 32. electric push rod; 33. push plate; 4. collection assembly; 41. carrying box; 411. slider; 42. drawer; 43. handle. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0040] In the embodiment, Figure 1 Provided is a demoulding device for metal casting, which may optionally but not limited to include: a first demoulding mechanism 1; a second demoulding mechanism 2, a cleaning mechanism 3 and a collecting assembly 4 arranged on the first demoulding mechanism 1;
[0041] The first demoulding mechanism 1 is used to carry the workpiece and demould it by vibration;
[0042] The second demoulding mechanism 2 is used to remove the sand shell remaining on the surface of the workpiece;
[0043] Cleaning mechanism 3, used for cleaning sand shells dropped during demoulding;
[0044] The collecting assembly 4 is located behind the cleaning mechanism 3 and is used to collect the sand shell after demoulding.
[0045] In this embodiment, the utility model provides a demolding device for metal casting, in which the workpiece is placed inside a first demolding mechanism 1, and the first demolding mechanism 1 demolds the sand shell on the surface of the workpiece by vibration using the inertia principle. After the workpiece is demolded by the first demolding mechanism 1, the workpiece can be demolded for a second time by the second demolding mechanism 2 to clean the sand shell remaining on the surface. The demolded sand shell will be pushed away by the cleaning mechanism 3 to the inside of the collecting component 4 for collection.
[0046] Specifically, the utility model mainly demolds the large area of sand shell on the surface of the workpiece by vibration through the first demolding mechanism 1, and then uses the second demolding mechanism 2 to clean the residual sand shell on the surface of the workpiece; and after the workpiece is demolded, it is pushed into the collection component 4 by the cleaning mechanism 3 for collection, so as to facilitate recycling.
[0047] 1. The first demoulding mechanism 1
[0048] Preferably, Figure 2 As shown, the first demoulding mechanism 1 may optionally include but is not limited to: a working box 11, a vibration demoulding machine 12 and a fixing member 13;
[0049] A vibration demoulding machine 12 is escalably disposed on the upper wall of the working box 11 and is used for demoulding the workpiece by vibration;
[0050] The fixing member 13 is arranged on the lower bottom wall of the inner wall of the working box 11 and is used for carrying the workpiece to be processed;
[0051] The working box 11, the lower bottom wall can optionally but not limited to be provided with two storage grooves 14, and the two storage grooves 14 are symmetrically arranged on both sides of the fixing member 13, for storing the sand shells dropped after demoulding.
[0052] In this embodiment, a specific embodiment of the first demolding mechanism 1 is given, in which the workpiece to be processed is placed on the fixing member 13, and the first demolding mechanism 1 is lowered to clamp the workpiece to be processed and then vibrate it, so that the principle of inertia is used to make the sand shell on the surface of the workpiece to be processed fall off quickly during the high-frequency vibration, and the fallen sand shell will fall into the inside of the two storage slots 14 on the left and right of the fixing member 13.
[0053] 2. Second demoulding mechanism 2
[0054] Preferably, Figure 3 As shown, the second demoulding mechanism 2 may optionally include but is not limited to: a first motor 21, a screw 22, two threaded members 23, two support frames 24, two roller brushes 25 and two second motors 26;
[0055] The first motor 21 is disposed at one side of the working box 11, and the output end thereof extends to the inside of the working box 11;
[0056] A screw rod 22, one end of which is rotatably disposed inside the working box 11, and the other end of which is connected to the output end of the first motor 21;
[0057] Two threaded members 23 are both threadedly arranged on the outer side of the screw rod 22 and are arranged symmetrically on both sides;
[0058] Two support frames 24 are respectively connected to the two threaded members 23, and one end of each support frame can slide inside the working box 11;
[0059] Two roller brushes 25 are rotatably connected to two support frames 24 respectively;
[0060] The two second motors 26 are respectively disposed on the two support frames 24 , and the output ends thereof are respectively connected to the two roller brushes 25 .
[0061] More preferably, the screw rod 22 may be optionally but not limited to being a double-threaded rod, so that when the screw rod 22 rotates, it can drive the threaded members 23 with different threads at both ends to make relative motion or opposite motion.
[0062] More preferably, Figure 3 As shown, the material of the brush on the roller brush 25 can be, but is not limited to, stainless steel.
[0063] In this embodiment, a plurality of specific embodiments of the second demolding mechanism 2 are provided, wherein the screw 22 is driven to rotate by the first motor 21 so that the two threaded members 23 thereof make relative motion, thereby driving the support frame 24 and the roller brush 25 to move toward the workpiece carried on the fixing member 13, and then the roller brush 25 is driven to rotate by the second motor 26, and the surface of the workpiece is brushed by the roller brush 25, and the sand shell is rubbed and impacted by the steel brush on the roller brush 25, thereby performing demolding.
[0064] 3. Cleaning Agency 3
[0065] Preferably, Figure 2 As shown, the cleaning mechanism 3 may optionally include but is not limited to: a support plate 31, an electric push rod 32 and a push plate 33;
[0066] The support plate 31 is disposed at the front end of the working box 11; the electric push rod 32 is disposed at one end of the support plate 31 away from the fixing member 13, and the output end extends to the other end of the support plate 31;
[0067] The push plate 33 is slidably disposed inside the storage slot 14 and is connected to the output end of the electric push rod 32 .
[0068] More preferably, Figure 2 As shown, the interior of the working box 11 may optionally but not limited to be provided with a groove 15 , and the groove 15 enables the storage slot 14 to communicate with the interior of the collecting assembly 4 , so that when the push plate 33 pushes the sand shell, the sand shell can fall into the interior of the collecting assembly 4 through the groove 15 .
[0069] 4. Collection Components 4
[0070] Preferably, Figure 4 As shown, the collection assembly 4 may optionally include but is not limited to a carrying box 41, a drawer 42, and a handle 43;
[0071] The carrying box 41 is disposed at the rear side of the first demoulding mechanism 1, and the interior of the carrying box 41 is connected to the storage slot 14 through the groove 15;
[0072] A drawer 42, one end of which is slidably disposed inside the carrying box 41, and the other end of which can extend to the outside of the carrying box 41, for collecting sand shells;
[0073] The handle 43 is disposed at the extended end of the drawer 42 .
[0074] More preferably, Figure 4 As shown, the carrying box 41 may optionally but not limited to be provided with a slider 411 , through which the sand shell can slide into the drawer 42 .
[0075] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0076] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A demoulding device for metal casting, characterized in that: include: A first demoulding mechanism (1); a second demoulding mechanism (2), a cleaning mechanism (3) and a collecting assembly (4) arranged on the first demoulding mechanism (1); A first demoulding mechanism (1) is used to carry the workpiece and demould it by vibration; A second demoulding mechanism (2) is used to remove the sand shell remaining on the surface of the workpiece; A cleaning mechanism (3) is used to clean the sand shell dropped during demoulding; The collecting assembly (4) is located behind the cleaning mechanism (3) and is used to collect the sand shell after demoulding.
2. The demoulding device for metal casting according to claim 1, characterized in that: The first demoulding mechanism (1) comprises: a working box (11), a vibration demoulding machine (12) and a fixing member (13); A vibration demoulding machine (12), which is escalably arranged on the upper wall of the working box (11) and is used for demoulding the workpiece by vibration; A fixing member (13) is arranged on the lower bottom wall of the inner wall of the working box (11) and is used for carrying the workpiece to be processed; The working box (11) has two storage grooves (14) on the lower bottom wall, and the two storage grooves (14) are symmetrically arranged on both sides of the fixing member (13) for storing the sand shells dropped after demoulding.
3. The demoulding device for metal casting according to claim 1, characterized in that: The second demoulding mechanism (2) comprises: a first motor (21), a screw rod (22), two threaded members (23), two support frames (24), two roller brushes (25) and two second motors (26); A first motor (21) is disposed on one side of the working box (11), and an output end thereof extends into the interior of the working box (11); A screw rod (22), one end of which is rotatably disposed inside the working box (11), and the other end of which is connected to the output end of the first motor (21); Two threaded members (23) are both threadedly arranged on the outer side of the screw rod (22) and are arranged symmetrically on both sides; Two support frames (24), respectively connected to the two threaded members (23), and one end of which can slide inside the working box (11); Two roller brushes (25) are rotatably connected to two support frames (24) respectively; The two second motors (26) are respectively arranged on the two support frames (24), and the output ends are respectively connected to the two roller brushes (25).
4. The demoulding device for metal casting according to claim 2, characterized in that: The screw rod (22) is a double-threaded rod, and when the screw rod (22) rotates, it can drive the threaded parts (23) with different threads at both ends to make relative motion or opposite motion.
5. The demoulding device for metal casting according to claim 2, characterized in that: The material of the brush on the roller brush (25) is made of stainless steel.
6. The demoulding device for metal casting according to claim 1, characterized in that: The cleaning mechanism (3) comprises: a support plate (31), an electric push rod (32) and a push plate (33); A support plate (31) is arranged at the front end of the working box (11); an electric push rod (32) is arranged at one end of the support plate (31) away from the fixing member (13), and an output end extends to the other end of the support plate (31); The push plate (33) is slidably disposed inside the storage groove (14) and is connected to the output end of the electric push rod (32).
7. The demoulding device for metal casting according to claim 2, characterized in that: A groove (15) is provided inside the working box (11), and the groove (15) enables the storage slot (14) to communicate with the inside of the collecting assembly (4), so that when the pushing plate (33) pushes the sand shell, the sand shell can fall into the inside of the collecting assembly (4) through the groove (15).
8. The demoulding device for metal casting according to claim 1, characterized in that: The collecting assembly (4) comprises a carrying box (41), a drawer (42), and a handle (43); A carrying box (41) is arranged at the rear side of the first demoulding mechanism (1), and the interior of the carrying box (41) is connected to the storage groove (14) through the groove (15); A drawer (42), one end of which is slidably disposed inside the carrying box (41) and the other end of which is extendable to the outside of the carrying box (41), for collecting sand shells; A handle (43) is arranged at the extending end of the drawer (42).
9. The demoulding device for metal casting according to claim 8, characterized in that: A slide block (411) is provided on the carrying box (41) so that the sand shell can slide down into the inside of the drawer (42) through the slide block (411).