Pipe welding equipment
By adopting a combination design of blade clamps and propulsion components in the pipe fitting welding equipment, combined with the mobile guide rail system and pneumatic fingers, the problem of difficult clamping force is solved, and stable clamping and safe welding of pipe fittings is achieved.
Patent Information
- Application Number
- CN202421458618.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-25
AI Technical Summary
During the clamping process of existing pipe fitting welding equipment, the clamping force is difficult to accurately control, resulting in the pipe fittings that may rotate or deform during the welding process, increasing the difficulty of operation and requirements for workers.
The design of a combination of blade fixtures and a propulsion assembly is adopted to achieve mutual proximity and distance between fixtures through a moving guide system, and the compression cylinder and pneumatic fingers provide stable clamping and support to ensure the stability of the pipe fittings during the welding process.
Effectively support pipe fittings to avoid deformation caused by excessive clamping force, while providing good welding safety, reducing technical requirements for operators.
Smart Images
Figure CN222725903U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of pipe welding equipment, and in particular, relates to a pipe welding equipment. Background Art
[0002] Existing pipe welding equipment mostly uses a clamping assembly to clamp one end of the pipe, and then uses welding equipment to weld the fixed pipe. However, during the clamping process, the clamping force should be impartial. For pipes with a relatively smooth outer surface, if the clamping force is light, the pipe will rotate with the welding action during the welding process, which cannot meet the welding requirements. If the clamping force is heavy, some thin pipes will be deformed due to the strong clamping force. This places high requirements on the workers who operate the clamping assembly and requires them to be very experienced. Therefore, this structure is not practical enough and needs to be improved. Utility Model Content
[0003] The technical problem to be solved by the utility model is: to solve the problem that the clamping force of the welding assembly in the prior art requires experienced people to control the force just to clamp the pipe fitting, which is not practical enough, and thus provide a pipe fitting welding device.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A pipe welding device comprises a stand, on which a welding robot and a welding station located outside the welding robot are arranged, and the number of welding stations can also be set according to needs, preferably a double station; each welding station is provided with a welding table and a fixture bracket, and two movable plates are arranged on the welding table, and a movable guide system for driving the movable plates to move away from or approach each other at the same time is arranged between the movable plate and the welding table; a left fixture and a right fixture are respectively arranged on the two movable plates, and the left fixture and the right fixture have the same structure and are centrally symmetrically arranged, and the left fixture or the right fixture both include a blade limit block, and a clamping cylinder is arranged at one end of the blade limit block, and a clamp is arranged at the output end of the clamping cylinder, and a blade clamp that can be clamped on the blade limit block by the clamp is arranged on the blade limit block, and an arc-shaped recess for accommodating pipe fittings is arranged at the opposite end of the blade clamps of the left fixture and the right fixture, and an opening component for inserting into the pipe fitting to support the pipe fitting is arranged at the upper end of the fixture bracket, and the opening component is partially located in the arc-shaped recess.
[0006] The movable guide rail system includes a guide rail provided on the welding table and two sliders sliding on the guide rail. The movable plates are respectively connected to adjacent sliders. The opposite ends of the movable plates are hinged with push-pull cylinders. The other ends of the push-pull cylinders are hinged on the welding table and close to the other movable plate.
[0007] A fixing plate is provided at one end of the blade clamp which is away from the blade clamp, and the fixing plate is fixed to the outer side of the blade limiting block by a fastening bolt.
[0008] The spreading assembly includes a fixed plate installed on the upper end of the clamp bracket, a rotating mechanism is provided on the fixed plate, an output end of the rotating mechanism is provided with pneumatic fingers extending into the pipe fitting, and also includes a wire device for providing power to the rotating mechanism and the pneumatic fingers, and the wire device is installed on the fixed plate.
[0009] The utility model also comprises a full-automatic gun cleaner which is arranged between two welding stations and is used for cleaning impurities in the welding gun.
[0010] It also includes a pneumatic triplex provided between two welding stations, which is used to purify and filter the air source entering the pneumatic instrument and reduce the pressure to the rated air source pressure supplied by the instrument.
[0011] The blade limiting blocks are respectively inclined toward the two ends of the pipe fitting, and the arc-shaped recesses thereof form a circular hole to accommodate the pipe fitting.
[0012] The beneficial effects of the utility model are:
[0013] The blade clamp and the support assembly cooperate with each other, with external clamp and internal support, and the forces in two directions of the pipe bracket can better support the pipe and avoid damaging the pipe as much as possible;
[0014] The blade clamps provide clamping force in front and behind, which not only increase the clamping area, but also do not affect the formation of an isolation baffle to shield the sparks generated during the welding process, thereby improving welding safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The technical solution of the present application is further described below in conjunction with the accompanying drawings and embodiments.
[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of a welding table of an embodiment of a pipe welding device of the present application;
[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of a welding table of an embodiment of a pipe welding device of the present application;
[0018] Figure 3 It is a schematic diagram of the side view structure of a welding table of an embodiment of a pipe welding device of the present application;
[0019] Figure 4 This is a schematic diagram of the main structure of a pipe welding device embodiment of the present application;
[0020] The reference numerals in the figure are:
[0021] 1. Stand, 2. Welding robot, 3. Welding station, 4. Welding table, 5. Fixture bracket, 6. Moving plate, 7. Moving guide rail system, 8. Left fixture, 9. Right fixture, 10. Blade limit block, 11. Clamping cylinder, 12. Clip, 13. Blade fixture, 15. Fixed plate, 16. Arc notch, 17. Spreading assembly, 18. Guide rail, 19. Slider, 20. Push-pull cylinder, 21. Fixed plate, 22. Rotating mechanism, 23. Pneumatic finger, 24. Fully automatic gun cleaner, 25. Pneumatic triplex, 25. Wire guide device. DETAILED DESCRIPTION
[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.
[0023] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the invention of the present utility model, unless otherwise specified, "multiple" means two or more.
[0024] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood by specific circumstances.
[0025] The technical solution of the present application will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0026] Example
[0027] The present embodiment provides a pipe welding device, including an integrated stand 1, on which a welding robot 2 and a welding station 3 located outside the welding robot 2 are arranged. The number of welding stations 3 can also be set according to demand, preferably a double station located on both sides of the welding robot 2; each welding station 3 is provided with a welding table 4 and a fixture bracket 5, and two movable plates 6 are arranged on the welding table 4, and a movable guide rail system 7 is provided between the movable plate 6 and the welding table 4 to drive the movable plates 6 to move away from or approach each other at the same time;
[0028] A left clamp 8 and a right clamp 9 are respectively arranged on the two movable plates 6. The left clamp 8 and the right clamp 9 have the same structure and are centrally symmetrically arranged. The movable guide rail system 7 makes the left clamp 8 and the right clamp 9 approach and move away from each other to achieve the clamping and loosening effects. The left clamp 8 or the right clamp 9 includes a blade limit block 10. A clamping cylinder 11 is arranged at one end of the blade limit block 10. A clamping piece 12 is arranged at the output end of the clamping cylinder 11. A blade clamp 13 that can be clamped on the blade limit block 10 by the clamping piece 12 is arranged on the blade limit block 10. In the future, When in use, the blade clamp 13 can be replaced according to the needs of use. It can clamp the hanger and also has the function of protecting the sparks generated by the welding process. The opposite ends of the blade clamps 13 of the left clamp 8 and the right clamp 9 are provided with arc-shaped recesses 16 for accommodating pipe fittings, and the upper end of the clamp bracket 5 is provided with a support component 17 inserted into the pipe fitting to support the pipe fitting. The support component 17 prevents the pipe fitting from being clamped and flattened, and at the same time provides a stable supporting force for welding. Part of the support component 17 is located in the arc-shaped recess 16, and the center line of the support component 17 coincides with the axis line of the arc-shaped recess 16.
[0029] The movable guide rail system 7 includes a guide rail 18 provided on the welding table 4, two sliders 19 sliding on the guide rail 18, and the movable plates 6 are respectively connected to the adjacent sliders 19. The opposite ends of the movable plates 6 are hinged with push-pull cylinders 20. The other ends of the push-pull cylinders 20 are hinged to the welding table 4 and close to the position of another movable plate 6. The telescopic movement of the push-pull cylinders 20 drives the movable plates 6 to move away from or closer to each other, and drives the left clamp 8 and the right clamp 9 to clamp or release the pipe fittings.
[0030] The end of the blade clamp 13 that is away from the blade clamp 13 is connected to a fixing plate 21 , and the fixing plate 21 is fixed to the outer side of the blade limiting block 10 by fastening bolts, so as to further stably fix the blade clamp 13 on the blade limiting block 10 .
[0031] The support assembly 17 includes a fixed plate 15 installed on the upper end of the clamp bracket 5, and a rotating mechanism 22 is provided on the fixed plate 15. A pneumatic finger 23 extending into the pipe fitting is provided at the output end of the rotating mechanism 22. The pipe fitting is inserted into the pneumatic finger 23, and the pneumatic finger 23 opens to support the pipe fitting. When encountering a pipe fitting with an outer circle and an inner defense, the rotating mechanism 22 is required to rotate the pneumatic finger 22 to adapt to the pipe fitting, which is practical and flexible.
[0032] It also includes a wire device 25 for providing power to the rotating mechanism 22 and the pneumatic finger 22. The wire device 25 is installed on the end of the fixed disk 15 away from the pneumatic finger 22. The wire device 25 effectively solves the problem of wire entanglement when the equipment rotates, ensuring that the current can be accurately transmitted to the rotating parts to avoid damage during operation.
[0033] It also includes a fully automatic gun cleaner 24 for cleaning impurities in the welding gun, which is arranged between the two welding stations 3.
[0034] It also includes a pneumatic triplex 25 provided between the two welding stations 3, which is used to purify and filter the air source entering the pneumatic instrument and reduce the pressure to the rated air source pressure supplied by the instrument.
[0035] The blade limit blocks 10 are respectively inclined toward the two ends of the pipe, and the arc-shaped notches 16 thereof form a circular hole to accommodate the pipe. The blade limit blocks 10 clamp the pipe from front to back, and the clamping is stable while having high protection.
[0036] When the utility model product is implemented:
[0037] Install the components that support the pipe fittings on the welding station, and make one end of the pipe fittings located in the arc-shaped notch while the pneumatic fingers are located in the pipe fittings. Then drive the push-pull cylinder, and the electric blade clamps move close to each other to clamp the pipe fittings. At the same time, drive the pneumatic fingers, and the pneumatic fingers open to support the pipe fittings. Then you can start the welding robot to perform the welding process.
[0038] Based on the above ideal embodiments of this application, the relevant staff can make various changes and modifications without departing from the technical concept of this application through the above description. The technical scope of this application is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A pipe welding device, comprising a stand, characterized in that: A welding robot and a welding station located outside the welding robot are provided on the frame, the welding station is provided with a welding table and a fixture bracket, two movable plates are provided on the welding table, and a movable guide system for driving the movable plates to move away from or approach each other at the same time is provided between the movable plate and the welding table; a left fixture and a right fixture are respectively provided on the movable plate, the left fixture and the right fixture have the same structure and are centrally symmetrically arranged, the left fixture or the right fixture both include a blade limit block, a clamping cylinder is provided at one end of the blade limit block, a clamp is provided at the output end of the clamping cylinder, a blade clamp that can be clamped on the blade limit block by the clamp is provided on the blade limit block, an arc-shaped recess for accommodating a pipe fitting is provided at the opposite end of the blade clamp, an opening component for inserting into the pipe fitting to support the pipe fitting is provided at the upper end of the fixture bracket, and a part of the opening component is located in the arc-shaped recess.
2. A pipe welding device according to claim 1, characterized in that: The movable guide rail system includes a guide rail provided on the welding table and two sliders sliding on the guide rail. The movable plates are respectively connected to adjacent sliders. The opposite ends of the movable plates are hinged with push-pull cylinders. The other ends of the push-pull cylinders are hinged on the welding table and close to the other movable plate.
3. A pipe welding device according to any one of claims 1-2, characterized in that: A fixing plate is provided at one end of the blade clamp which is away from the blade clamp, and the fixing plate is fixed to the outer side of the blade limiting block by a fastening bolt.
4. A pipe welding device according to claim 3, characterized in that: The blade limiting blocks are respectively inclined toward the two ends of the pipe fitting, and the arc-shaped recesses thereof form a circular hole to accommodate the pipe fitting.
5. The pipe welding equipment according to claim 1, characterized in that: The spreading assembly comprises a fixed plate installed at the upper end of the clamp bracket, a rotating mechanism is arranged on the fixed plate, and a pneumatic finger extending into the pipe is arranged at the output end of the rotating mechanism.
6. The pipe welding equipment according to claim 1, characterized in that: The utility model also comprises a full-automatic gun cleaner which is arranged between two welding stations and is used for cleaning impurities in the welding gun.
7. The pipe welding equipment according to claim 1, characterized in that: It also includes a pneumatic triplex provided between two welding stations, which is used to purify and filter the air source entering the pneumatic instrument and reduce the pressure to the rated air source pressure supplied by the instrument.
8. The pipe welding equipment according to claim 5, characterized in that: The utility model also comprises a wire device for providing power to the rotating mechanism and the pneumatic fingers, and the wire device is installed on the fixed plate.