Aluminum profile extrusion machine
By designing an aluminum profile extruder with integrated extrusion, transportation, cutting and traction functions, the problem of unsmooth transportation and cutting during aluminum cutting is solved, and efficient and stable production of aluminum profiles is achieved.
Patent Information
- Application Number
- CN202421520343.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing aluminum extrusion and shaping devices cannot ensure the smoothness of the aluminum extrusion and cutting work after extrusion during the cutting process, and there is a lack of guidance during the secondary cutting after the initial cutting, resulting in unstable cutting.
An aluminum profile extruder with integrated extrusion, transportation, cutting and traction functions is designed. By setting up a transportation device and cutting device, the continuous transportation and cutting of aluminum profiles is realized, and the stable clamping and cutting of aluminum profiles is ensured through the clamping lifting mechanism and traction mechanism.
Through the integrated multi-functional device, the production process of aluminum profiles is optimized, the production continuity and efficiency are improved, and the efficient and stable cutting and transportation of aluminum profiles are ensured.
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Figure CN222726023U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of aluminum material processing equipment, and in particular, relates to an aluminum profile extruder. Background Art
[0002] In the processing of aluminum materials, aluminum materials will be processed into aluminum products such as aluminum tubes or aluminum bars according to different needs. During the processing, an extrusion device is required and different molds are installed on the extrusion device to process the aluminum materials.
[0003] The patent with publication number CN117549092B discloses an aluminum extrusion shaping device, including a placing base, an extrusion molding machine is fixedly installed on the top of the placing base, an annular shell is provided at the discharge end of the extrusion molding machine, both ends of the annular shell are fixedly connected with a first filling block, a filling strip is provided at one end of the annular shell away from the extrusion molding machine, and a mounting frame is provided at one end of the filling strip away from the annular shell.
[0004] During the cutting process of the above-mentioned patent, the cutting end of the cutting machine is moved back and forth between the two second filling blocks through a reciprocating mechanism to cut the U-shaped groove aluminum in sections and reduce the deformation effect during cutting. However, during the cutting process, the smoothness of the transportation and cutting work after the aluminum extrusion cannot be guaranteed. The aluminum profile needs to be fixed before cutting can be carried out, and the transportation work needs to be stopped at this time, otherwise it will affect the cutting work. In addition, when the aluminum profile is cut for the first time and then cut for the second time, there will be a problem of no corresponding guidance, which will cause problems in subsequent cutting and needs to be improved. Utility Model Content
[0005] The purpose of this application is to provide an aluminum profile extruder that can solve the above-mentioned problems.
[0006] The purpose of this application is to provide an aluminum profile extruder, comprising:
[0007] An extrusion device for extruding aluminum profiles;
[0008] A transport device, which is arranged at one side of the extrusion device and is used to transport the extruded aluminum profile, and comprises a frame and guide rollers arranged on the frame;
[0009] A cutting device, arranged on one side of the transport device and used for cutting the aluminum profile being transported;
[0010] The cutting device can also pull the aluminum profiles left after cutting.
[0011] By using the above-mentioned aluminum profile extruder, an extrusion device is provided, and the aluminum rod is heated by a heating furnace, and the heated aluminum rod is cut, and the cut aluminum profile is extruded by the extrusion device to form an aluminum profile. By providing a transportation device, the formed aluminum profile can be received and transported. By providing a cutting device, the aluminum profile in transportation can be cut. In addition, the remaining aluminum profile after the initial cutting can be towed to improve the continuity of the production process and thus improve production efficiency. By integrating the functions of extrusion, transportation, cutting and towing, a complete production line is formed, and the cooperation between the various devices is close, and the process is optimized, making the entire production process more efficient and stable.
[0012] Furthermore, the cutting device comprises:
[0013] Base;
[0014] A clamping and lifting mechanism is provided on the base and located on one side of the transport device, and is used for clamping the aluminum profile and lifting the aluminum profile;
[0015] A cutting mechanism is arranged on the base and located on one side of the clamping structure, and is used for cutting the clamped aluminum profile;
[0016] A traction mechanism, which is arranged on the transport device and can move on the transport device, and is used for traction of the aluminum profile remaining after cutting;
[0017] The base is installed on one side of the transport device, and the clamping and lifting mechanism and the cutting mechanism are installed on the top of the base.
[0018] The cutting device includes a base, which is installed on one side of the transport device and is used to support the clamping and lifting mechanism and the cutting mechanism above. The clamping and lifting mechanism is arranged on the base, located on one side of the transport device, and is used to clamp the aluminum profile and lift the aluminum profile to a height suitable for cutting. The cutting mechanism is arranged on the base, located on one side of the clamping structure, and is used to cut the clamped aluminum profile. The traction mechanism is arranged on the transport device and can move on the transport device, and is used to traction the aluminum profile remaining after cutting.
[0019] Further: the clamping and lifting mechanism comprises:
[0020] A moving seat is arranged on the base, and a first driver, a screw connected to the first driver, and a first slider connected to the screw are arranged on the moving seat;
[0021] A first cylinder is disposed on the first slider, and a lifting plate is also disposed on the output shaft of the first cylinder;
[0022] A second cylinder is disposed on the moving seat, and a clamping plate is disposed on the output shaft of the second cylinder, and the clamping plate is located above the lifting plate;
[0023] Wherein, a mounting frame is arranged on the movable seat, and the second cylinder is mounted on the mounting frame.
[0024] When the aluminum profile is transported a certain distance by the transport device, the first driver starts and drives the first slider to move, and the first slider drives the lifting plate to pass through the bottom of the aluminum profile. Then the first cylinder starts and drives the lifting plate to rise, so that the aluminum profile is suspended in the air. The second cylinder starts and drives the clamping plate to move down, and the aluminum profile is clamped by the clamping plate and the lifting plate to complete the lifting and clamping work. In this way, the aluminum profile can be clamped and lifted accurately and stably to prepare for the subsequent cutting operation. At the same time, since the clamping and lifting mechanism is installed on the base, it can work in conjunction with the cutting mechanism and the traction mechanism to achieve efficient automation of the entire cutting process.
[0025] Furthermore, the cutting mechanism includes a second driver, a screw connected to the second driver, a second slider connected to the screw, and a cutting knife arranged on the second slider.
[0026] After the lifting and clamping work is completed, the second drive drives the second slider to move through the screw, and the second slider drives the cutting knife to move. The cutting knife starts and approaches the aluminum profile, and finally cuts the aluminum profile. The cut aluminum profile is divided into two parts. The fallen part is transported to the next processing point through the transportation device, and the remaining clamped part will be towed to the next processing point by the traction mechanism. It can also be towed by the traction mechanism for a distance and then continue cutting. It can be changed according to the cutting length requirements, and it is very practical.
[0027] Furthermore, the traction mechanism comprises:
[0028] A sliding seat, arranged on the frame and capable of sliding on the frame;
[0029] A rotating arm is arranged on the sliding seat and can rotate on the sliding seat, and a mounting seat is arranged on the rotating arm;
[0030] A support frame is rotatably disposed on the mounting seat;
[0031] A clamping frame, rotatably disposed in the mounting seat and forming a clamping structure with the supporting frame;
[0032] Wherein, the rotating arm, the supporting frame and the clamping frame are all connected with a driving motor.
[0033] After the cutting work is completed, the sliding seat moves to the side of the cutting mechanism, and the rotating arm rotates so that the support frame and the aluminum profile are in the same straight line. At the same time, the support frame flips over and forms a clamping space with the clamping frame for the aluminum profile to pass through. Then the sliding seat continues to move to allow the aluminum profile to pass through the clamping space. At this time, the clamping frame rotates and cooperates with the support frame to clamp the aluminum profile. After clamping, the sliding seat moves and drives the aluminum profile to move, completing the traction work.
[0034] Furthermore, the clamping and lifting mechanism also includes a limit baffle, one end of which is hinged to the mounting frame, and the other end of which extends to a side of the clamping plate and the lifting plate away from the movable seat.
[0035] By setting a limit baffle, it can play a role in position limitation during lifting and clamping operations. After flipping, the limit baffle can contact the side walls of the clamping plate and the lifting plate, thereby blocking the side walls of the clamping plate and the lifting plate, preventing the aluminum profile from falling from the clamping gap of the clamping plate and the lifting plate, and further improving the stability of clamping.
[0036] The beneficial effects of this application are:
[0037] 1. By integrating functions such as extrusion, transportation, cutting and traction, a complete production line is formed. The coordination between various devices is close and the process is optimized, making the entire production process more efficient and stable;
[0038] 2. By setting up a cutting device, the aluminum profiles in transportation can be cut. And the remaining aluminum profiles after the initial cutting can be towed to improve the continuity of the production process and thus improve production efficiency;
[0039] 3. Clamp the aluminum profile with the clamping plate and the lifting plate to complete the lifting and clamping work. In this way, the aluminum profile can be clamped and lifted accurately and stably to prepare for the subsequent cutting operation. Since the clamping and lifting mechanism is installed on the base, it can work with the cutting mechanism and traction mechanism to realize efficient automation of the entire cutting process. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 It is a structural schematic diagram of the utility model;
[0041] Figure 2 yes Figure 1 A magnified view of middle;
[0042] Figure 3 It is a structural schematic diagram of the utility model from another perspective;
[0043] Figure 4 yes Figure 3 Middle B: Enlarged view;
[0044] Figure 5 It is a schematic diagram of the structure of the utility model from other perspectives;
[0045] Figure 6 yes Figure 5 Enlarged view of C in the middle.
[0046] The reference numerals in the figure are: 100, extrusion device; 200, transportation device; 210, frame; 220, guide roller; 300, base; 400, clamping and lifting mechanism; 410, movable seat; 420, first drive; 430, first slider; 440, first cylinder; 450, lifting plate; 460, second cylinder; 470, clamp; 480, mounting frame; 490, limit baffle; 500, cutting mechanism; 510, second drive; 520, second slider; 530, cutting knife; 600, traction mechanism; 610, sliding seat; 620, rotating arm; 630, mounting seat; 640, support frame; 650, clamping frame. DETAILED DESCRIPTION
[0047] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.
[0048] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.
[0049] The aluminum profile extruder provided in the embodiment of the present application is described in detail below through specific embodiments and their application scenarios in conjunction with the accompanying drawings.
[0050] Embodiment 1:
[0051] like Figures 1 to 6 As shown, the embodiment of the present application provides an aluminum profile extruder, comprising:
[0052] An extrusion device 100, used for extruding aluminum profiles;
[0053] The transport device 200 is disposed at one side of the extrusion device 100 and is used to transport the extruded aluminum profile, and includes a frame 210 and a guide roller 220 disposed on the frame 210;
[0054] A cutting device, disposed on one side of the transport device 200 and used for cutting the aluminum profile being transported;
[0055] The cutting device can also pull the aluminum profiles left after cutting.
[0056] In some implementations of the embodiments of the present application, Figure 1 As shown, an aluminum profile extruder as described above is used, by setting an extrusion device 100, heating the aluminum rod through a heating furnace, cutting the heated aluminum rod, and extruding the cut aluminum profile through the extrusion device 100 to form an aluminum profile. By setting a transportation device 200, the formed aluminum profile can be received and transported. By setting a cutting device, the aluminum profile in transportation can be cut. And the remaining aluminum profile after the initial cutting can also be towed to improve the continuity of the production process, thereby improving production efficiency. By integrating the functions of extrusion, transportation, cutting and towing, a complete production line is formed, the various devices cooperate closely, and the process is optimized, making the entire production process more efficient and stable.
[0057] Embodiment 2:
[0058] An embodiment of the present application provides an aluminum profile extruder. In addition to the above-mentioned technical features, the aluminum profile extruder of the embodiment of the present application also includes the following technical features.
[0059] like Figures 1 to 6 As shown, the cutting device comprises:
[0060] Base 300;
[0061] The clamping and lifting mechanism 400 is disposed on the base 300 and located on one side of the transport device 200, and is used to clamp the aluminum profile and lift the aluminum profile;
[0062] The cutting mechanism 500 is disposed on the base 300 and located on one side of the clamping structure, and is used to cut the clamped aluminum profile;
[0063] A traction mechanism 600 is disposed on the transport device 200 and is movable on the transport device 200, and is used to traction the aluminum profile remaining after cutting;
[0064] The base 300 is installed on one side of the transport device 200 , and the clamping and lifting mechanism 400 and the cutting mechanism 500 are installed on the top of the base 300 .
[0065] In the embodiment of the present application, a cutting device is provided, which includes a base 300, which is installed on one side of the transport device 200 and is used to support the clamping and lifting mechanism 400 and the cutting mechanism 500 above. The clamping and lifting mechanism 400 is provided on the base 300, located on one side of the transport device 200, and is used to clamp the aluminum profile and lift the aluminum profile to a height suitable for cutting. The cutting mechanism 500 is provided on the base 300, located on one side of the clamping structure, and is used to cut the clamped aluminum profile. The traction mechanism 600 is provided on the transport device 200 and can move on the transport device 200, and is used to traction the aluminum profile remaining after cutting.
[0066] Embodiment 3:
[0067] An embodiment of the present application provides an aluminum profile extruder. In addition to the above-mentioned technical features, the aluminum profile extruder of the embodiment of the present application also includes the following technical features.
[0068] like Figures 1 to 6 As shown, the clamping and lifting mechanism 400 includes:
[0069] The movable seat 410 is disposed on the base 300 , and is provided with a first driver 420 , a screw connected to the first driver 420 , and a first slider 430 connected to the screw;
[0070] The first cylinder 440 is disposed on the first slider 430 , and a lifting plate 450 is also disposed on the output shaft of the first cylinder 440 ;
[0071] The second cylinder 460 is disposed on the moving seat 410 , and a clamping plate 470 is disposed on the output shaft of the second cylinder 460 , and the clamping plate 470 is located above the lifting plate 450 ;
[0072] The moving seat 410 is provided with a mounting frame 480 , and the second cylinder 460 is mounted on the mounting frame 480 .
[0073] In the embodiment of the present application, after the aluminum profile is transported a certain distance by the transport device 200, the first driver 420 starts and drives the first slider 430 to move, and the first slider 430 drives the lifting plate 450 to pass through the bottom of the aluminum profile. Then, the first cylinder 440 starts and drives the lifting plate 450 to rise, so that the aluminum profile is suspended in the air. The second cylinder 460 starts and drives the clamping plate 470 to move down, and the aluminum profile is clamped by the clamping plate 470 and the lifting plate 450 to complete the lifting and clamping work. In this way, the aluminum profile can be clamped and lifted accurately and stably to prepare for the subsequent cutting operation. At the same time, since the clamping and lifting mechanism 400 is installed on the base 300, it can work in conjunction with the cutting mechanism 500 and the traction mechanism 600 to achieve efficient automation of the entire cutting process.
[0074] Furthermore, the clamping and lifting mechanism 400 also includes a limiting baffle 490 , one end of which is hinged to the mounting frame 480 , and the other end of which extends to a side of the clamping plate 470 and the lifting plate 450 away from the movable seat 410 .
[0075] By setting the limit baffle 490, it can play a role in position limitation during lifting and clamping operations. After flipping, the limit baffle 490 can contact the side walls of the clamping plate 470 and the lifting plate 450, thereby blocking the side walls of the clamping plate 470 and the lifting plate 450, preventing the aluminum profile from falling from the clamping gap of the clamping plate 470 and the lifting plate 450, and further improving the stability of clamping.
[0076] Embodiment 4:
[0077] An embodiment of the present application provides an aluminum profile extruder. In addition to the above-mentioned technical features, the aluminum profile extruder of the embodiment of the present application also includes the following technical features.
[0078] like Figures 1 to 6 As shown, the cutting mechanism 500 includes a second driver 510 , a screw connected to the second driver 510 , a second slider 520 connected to the screw, and a cutting knife 530 disposed on the second slider 520 .
[0079] In the embodiment of the present application, after the lifting and clamping work is completed, the second drive drives the second slider 520 to move through the screw, and the second slider 520 drives the cutting knife 530 to move, and the cutting knife 530 starts and approaches the aluminum profile, and finally cuts the aluminum profile. The cut aluminum profile is divided into two parts. The fallen part is transported to the next processing point through the transportation device 200, and the remaining clamped part will be towed to the next processing point through the traction mechanism 600, and it can also be towed by the traction mechanism 600 for a distance and then continue cutting. It can be changed according to the cutting length requirements, and it is very practical.
[0080] Embodiment 5:
[0081] An embodiment of the present application provides an aluminum profile extruder. In addition to the above-mentioned technical features, the aluminum profile extruder of the embodiment of the present application also includes the following technical features.
[0082] As shown in the figure, the traction mechanism 600 includes:
[0083] A sliding seat 610 is disposed on the frame 210 and is capable of sliding on the frame 210;
[0084] The rotating arm 620 is disposed on the sliding seat 610 and can rotate on the sliding seat 610, and the rotating arm 620 is provided with a mounting seat 630;
[0085] The support frame 640 is rotatably disposed on the mounting seat 630;
[0086] A clamping frame 650 is rotatably disposed in the mounting seat 630 and forms a clamping structure with the supporting frame 640;
[0087] The rotating arm 620 , the supporting frame 640 and the clamping frame 650 are all connected to a driving motor.
[0088] In the embodiment of the present application, after the cutting work is completed, the sliding seat 610 moves to the side of the cutting mechanism 500, and the rotating arm 620 rotates so that the support frame 640 and the aluminum profile are located in the same straight line. At the same time, the support frame 640 flips over and forms a clamping space for the aluminum profile to pass through with the clamping frame 650. Then the sliding seat 610 continues to move to allow the aluminum profile to pass through the clamping space. At this time, the clamping frame 650 rotates and cooperates with the support frame 640 to clamp the aluminum profile. After clamping, the sliding seat 610 moves and drives the aluminum profile to move, completing the traction work.
[0089] It should be noted that, in this article, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise one..." do not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.
[0090] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.
Claims
1. An aluminum profile extruder, characterized in that: include: An extrusion device (100) for extruding an aluminum profile; A transport device (200), arranged at one side of the extrusion device (100) and used for transporting the extruded aluminum profile, comprising a frame (210) and a guide roller (220) arranged on the frame (210); A cutting device, arranged on one side of the transport device (200) and used for cutting the aluminum profile being transported; The cutting device can also pull the aluminum profiles left after cutting.
2. The aluminum profile extruder according to claim 1, characterized in that: The cutting device comprises: Base (300); A clamping and lifting mechanism (400) is arranged on the base (300) and located on one side of the transport device (200), and is used for clamping the aluminum profile and lifting the aluminum profile; A cutting mechanism (500) is arranged on the base (300) and located on one side of the clamping structure, and is used to cut the clamped aluminum profile; A traction mechanism (600) is disposed on the transport device (200) and is movable on the transport device (200), and is used to traction the aluminum profile remaining after cutting; The base (300) is installed on one side of the transport device (200), and the clamping and lifting mechanism (400) and the cutting mechanism (500) are installed on the top of the base (300).
3. The aluminum profile extruder according to claim 2, characterized in that: The clamping and lifting mechanism (400) comprises: A movable seat (410) is disposed on the base (300), and a first driver (420), a screw connected to the first driver (420), and a first slider (430) connected to the screw are disposed on the movable seat (410); A first cylinder (440) is disposed on the first slider (430), and a lifting plate (450) is also disposed on the output shaft of the first cylinder (440); A second cylinder (460) is disposed on the movable seat (410); a clamping plate (470) is disposed on the output shaft of the second cylinder (460); and the clamping plate (470) is located above the lifting plate (450); Wherein, a mounting frame (480) is arranged on the movable seat (410), and the second cylinder (460) is mounted on the mounting frame (480).
4. The aluminum profile extruder according to claim 3, characterized in that: The cutting mechanism (500) comprises a second driver (510), a screw connected to the second driver (510), a second slider (520) connected to the screw, and a cutting knife (530) arranged on the second slider (520).
5. The aluminum profile extruder according to claim 4, characterized in that: The traction mechanism (600) comprises: A sliding seat (610) is disposed on the frame (210) and is capable of sliding on the frame (210); A rotating arm (620) is disposed on the sliding seat (610) and is capable of rotating on the sliding seat (610), wherein a mounting seat (630) is disposed on the rotating arm (620); A support frame (640) is rotatably disposed on the mounting seat (630); A clamping frame (650) is rotatably disposed in the mounting seat (630) and forms a clamping structure with the supporting frame (640); The rotating arm (620), the supporting frame (640) and the clamping frame (650) are all connected to a driving motor.
6. The aluminum profile extruder according to claim 5, characterized in that: The clamping and lifting mechanism (400) further comprises a limiting baffle (490), one end of which is hinged to the mounting frame (480), and the other end of which extends to a side of the clamping plate (470) and the lifting plate (450) away from the movable seat (410).
Citation Information
Patent Citations
Aluminum extrusion shaping device
CN117549092B