A CNC machining lathe for excavator plate parts

By installing industrial cameras on CNC machining lathes and realizing their circumferential movement, the problem of difficulty in shooting and real-time observation of excavator plate parts in the prior art is solved, timely adjustment of plate parts processing details and quality traceability are achieved, and the practicality of CNC machining lathes is improved.

CN222726190UActive Publication Date: 2025-04-08QUANZHOU YONGJIN MASCH CO LTD
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Patent Information

Application Number
CN202421434467.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-08
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing CNC machining lathes are not convenient for all-round shooting of excavator plates and real-time observation of processing details, making it difficult to adjust processing parameters in a timely manner, improve the quality of the plates, and cause inconvenience to the safety of staff, follow-up quality traceability and process optimization.

Method used

A CNC machining lathe of excavator plate parts is designed. By installing an industrial camera on the CNC lathe, and using an annular electric guide rail and sliding frame to realize the circumferential movement of the industrial camera, real-time shooting and display panel processing process, and transmitting it to the display screen on the controller for real-time observation.

Benefits of technology

Real-time shooting and display of the excavator plate processing process is realized, which facilitates safe and timely observation and adjustment of processing details, improves the quality of the plate, and provides convenience for subsequent quality traceability, process optimization or employee training, and improves the practicality of CNC machining lathes.

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Abstract

The utility model relates to the field of CNC machining lathes, and in particular to a CNC machining lathe for excavator panels, including a CNC lathe body, a workbench, a controller, a display screen, a circular cylinder, an opening, an annular electric guide rail, a sliding frame, an industrial camera, etc. The utility model is provided with an industrial camera, and the sliding frame is driven to synchronously move in a circular manner along the annular electric guide rail to perform real-time shooting and recording of the excavator panels in the processing process, and the shooting images are transmitted to the display screen on the controller for real-time display, so as to safely and timely observe the processing details of the panels, and to facilitate timely adjustment of the CNC machining lathe to improve the quality of the panels, and the recorded video data can be used as a record of the processing process, which brings convenience to subsequent quality tracing, process optimization or employee training, and is conducive to improving the practicality of the CNC machining lathe.
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Description

Technical Field

[0001] The utility model relates to the relevant field of numerical control machining lathes, in particular to a numerical control machining lathe for excavator plates. Background Art

[0002] An excavator is a kind of engineering machinery widely used in the fields of construction, mining, transportation construction, farmland reconstruction, etc. There are various panels on the excavator. The "panels" on the excavator usually refer to various flat or plate-like structural components that constitute the structure of the excavator. These components are mostly used to form the external frame, covering parts and some internal structural parts of the machine, and play a role in protection, support or isolation. CNC machining lathes are usually required for the production and processing of excavator panels. The panels are milled and drilled by CNC machining lathes to obtain excavator panels of the required size and shape.

[0003] Existing CNC machining lathes are not convenient for all-round shooting of panels, and are not convenient for real-time observation of panel processing details, making it difficult to make timely adjustments to the CNC lathe to improve the quality of panels, especially when processing the back of panels. If the staff stands next to the CNC machining lathe to observe the panel processing details, their safety is difficult to guarantee. In addition, when it is difficult to fully shoot and record the panel processing process, it also brings inconvenience to subsequent quality tracing, process optimization or employee training, reducing the practicality of the CNC machining lathe. Summary of the invention

[0004] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a CNC machining lathe for excavator plate parts to solve the above-mentioned technical problems.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a CNC lathe for excavator plate parts, comprising a CNC lathe body, a workbench arranged in the CNC lathe body, and a controller installed on the front end surface of the CNC lathe body, wherein the front end surface of the controller is embedded with a display screen, a circular cylinder covering the outer side of the workbench is installed in the CNC lathe body, an annular electric guide rail is installed along the circumferential direction of the inner wall of the circular cylinder, and a sliding frame slidably connected thereto is provided on the annular electric guide rail;

[0006] An industrial camera and a transparent cover are installed on the top surface of the sliding frame, and the transparent cover covers the industrial camera;

[0007] An electric motor is installed on the inner top of the transparent cover. The output shaft of the electric motor passes through the transparent cover and is connected to a rotating plate outside the transparent cover. Cleaning cotton that fits the transparent cover is pasted on the rotating plate. The annular electric guide rail, industrial camera and electric motor are all electrically connected to the controller.

[0008] Preferably, the bottom of the circular cylinder is provided with a plurality of openings evenly distributed along a circular direction, and the openings penetrate the inner end surface of the circular cylinder.

[0009] Preferably, the rotating plate is parallel to the outer surface of the transparent cover.

[0010] Preferably, a spray head is installed on the sliding frame, and the spray head faces the workbench.

[0011] Preferably, the transparent cover is made of transparent polycarbonate material.

[0012] Preferably, a distance is provided between the sliding frame and the workbench.

[0013] Beneficial effects of the utility model:

[0014] The utility model sets an industrial camera, and drives the industrial camera to move synchronously in a circle by rotating the sliding frame along the annular electric guide rail, so as to record the excavator plate in the processing process in real time, and transmit the captured picture to the display screen on the controller for real-time display, so as to observe the processing details of the plate safely and timely, and facilitate the timely adjustment of the CNC machining lathe to improve the quality of the plate. The recorded video data can be used as a record of the processing process, which brings convenience to subsequent quality tracing, process optimization or employee training, and is conducive to improving the practicality of the CNC machining lathe. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the opening distribution structure of the utility model;

[0017] Figure 3 The utility model Figure 1 A schematic diagram of the enlarged structure in the middle.

[0018] Among them: CNC lathe body-1, workbench-2, controller-3, display screen-4, round cylinder-5, opening-6, circular electric guide rail-7, sliding frame-8, industrial camera-9, transparent cover-10, electric motor-11, rotating plate-12, cleaning cotton-13, and jet head-14. DETAILED DESCRIPTION

[0019] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.

[0020] like Figure 1As shown, the utility model provides a CNC machining lathe for excavator plate parts, comprising a CNC lathe body 1, a workbench 2 arranged in the CNC lathe body 1 for providing positioning for the excavator plate parts, and a controller 3 locked and fixed to the front end surface of the CNC lathe body 1, wherein the front end surface of the controller 3 is embedded with a display screen 4, and the controller 3 is a control component of an automatic data storage module;

[0021] Specifically, when in use, the excavator panel to be processed is fixed on the workbench 2, and the corresponding processing program is set through the controller 3 to automatically process the excavator panel.

[0022] As shown in the figure, in this embodiment, a circular cylinder 5 covering the outer side of the workbench 2 is installed in the CNC lathe body 1, and a circular electric guide rail 7 is horizontally installed along the circumferential direction of the inner wall of the circular cylinder 5. A sliding frame 8 slidably connected to the circular electric guide rail 7 is provided on the circular electric guide rail 7. The sliding frame 8 can move horizontally along the circular electric guide rail 7 to adjust the position of the industrial camera 9;

[0023] An industrial camera 9 and a transparent cover 10 are locked and fixed on the top surface of the sliding frame 8. The transparent cover 10 covers the industrial camera 9 and provides protection for the industrial camera 9 to prevent the industrial camera 9 from colliding with plate debris and causing scratches.

[0024] An electric motor 11 is locked and fixed on the inner top surface of the transparent cover 10. The output shaft of the electric motor 11 vertically passes through the transparent cover 10 and is connected to a rotating plate 12 outside the transparent cover 10. A cleaning cotton 13 that fits the transparent cover 10 is pasted on the rotating plate 12. The cleaning cotton 13 is used to scrape off the plate debris adhering to the transparent cover 10. The annular electric guide rail 7, the industrial camera 9 and the electric motor 11 are all electrically connected to the controller 3.

[0025] In this embodiment, the bottom of the circular cylinder 5 is evenly distributed along the annular direction with a plurality of openings 6, and the openings 6 pass through the inner end surface of the circular cylinder 5 to prevent the coolant in the CNC machining lathe from accumulating in the circular cylinder 5;

[0026] The rotating plate 12 is parallel to the outer surface of the transparent cover 10, so that the rotating plate 12 can drive the cleaning cotton 13 to rotate smoothly horizontally along the transparent cover 10;

[0027] In this embodiment, a nozzle 14 is installed on the sliding frame 8, and the nozzle 14 faces the workbench 2, so that the nozzle 14 can be connected to an external high-pressure air pump device to blow off the debris accumulated on the plate;

[0028] In this embodiment, the transparent cover 10 is made of transparent polycarbonate material, which has good impact resistance and wear resistance, which is beneficial to improving the service life of the transparent cover 10;

[0029] There is a gap between the sliding frame 8 and the workbench 2 to prevent the sliding frame 8 from colliding with the plate;

[0030] Specifically, the controller 3 controls the annular electric guide rail 7 to drive the sliding frame 8 to move horizontally along the annular electric guide rail 7. When the sliding frame 8 moves horizontally, it drives the industrial camera 9 to move synchronously. When moving, the industrial camera 9 records the excavator panels in the processing process and displays the shooting picture in real time on the display screen 4, so that the staff can observe the processing details of the panels and record the processing details of the panels, which is convenient for subsequent quality tracing, process optimization or employee training. In addition, the electric motor 11 can be started to drive the rotating plate 12 and the cleaning cotton 13 to rotate to sweep away the debris accumulated on the transparent cover 10 to prevent the debris from obstructing the shooting of the industrial camera 9. After the processing of the panels is completed, the external high-pressure air pump can be started to blow off the debris on the panels through the high-pressure gas generated by the nozzle 14 to the panels, thereby reducing the subsequent workload of cleaning the debris on the panels.

[0031] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A CNC lathe for processing excavator plate parts, comprising a CNC lathe body, a workbench arranged in the CNC lathe body, and a controller installed on the front end surface of the CNC lathe body, wherein a display screen is embedded in the front end surface of the controller; It is characterized in that A circular cylinder covering the outside of the workbench is installed in the body of the CNC lathe, an annular electric guide rail is installed along the circumferential direction of the inner wall of the circular cylinder, and a sliding frame slidably connected to the annular electric guide rail is provided on the annular electric guide rail; An industrial camera and a transparent cover are installed on the top surface of the sliding frame, and the transparent cover covers the industrial camera; An electric motor is installed on the inner top of the transparent cover. The output shaft of the electric motor passes through the transparent cover and is connected to a rotating plate outside the transparent cover. Cleaning cotton that fits the transparent cover is pasted on the rotating plate. The annular electric guide rail, industrial camera and electric motor are all electrically connected to the controller.

2. According to claim 1, the CNC machining lathe for excavator plate parts is characterized in that: The bottom of the circular cylinder is evenly provided with a plurality of openings along a circular direction, and the openings penetrate the inner end surface of the circular cylinder.

3. The CNC machining lathe for excavator plate according to claim 1, characterized in that: The rotating plate is parallel to the outer surface of the transparent cover.

4. The CNC machining lathe for excavator plate according to claim 1, characterized in that: The sliding frame is provided with a spray head, which is directly facing the workbench.

5. The CNC machining lathe for excavator plate according to claim 1, characterized in that: The transparent cover is made of transparent polycarbonate material.

6. The CNC machining lathe for excavator plate according to claim 1, characterized in that: A spacing is arranged between the sliding frame and the workbench.