A post-processing equipment for forklift parts processing

By designing a post-processing equipment for processing for forklift parts, the problems of dust flying and burrs in processing forklift parts are solved, efficient polishing and cleaning are achieved, and work efficiency and operating environment safety are improved.

CN222726269UActive Publication Date: 2025-04-08ANHUI NINGTAI AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421508919.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-08
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

Existing forklift parts are prone to burrs and uneven problems during processing, and dust flies randomly during polishing, which affects the health of the operator and is difficult to thoroughly clean.

Method used

A post-processing equipment for processing for forklift parts is designed, including a workbench, a longitudinal transfer assembly, a transverse transfer assembly, a grinding assembly, a clamping assembly and a drive assembly. Through the cooperation of these components, precise polishing and cleaning of components is achieved, and humidification is made before grinding to reduce dust generation.

Benefits of technology

It effectively solves the problem of dust flying in the processing of forklift parts, improves work efficiency and safety of the operating environment, extends the service life of polished parts, and reduces the need for manual cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a post-processing device for forklift parts processing, including a workbench, and also including: a longitudinal transfer assembly, the longitudinal transfer assembly is installed on the top rear side of the workbench; a lateral transfer assembly, the lateral transfer assembly is installed on the lifting part of the longitudinal transfer assembly; a grinding assembly, the grinding assembly is installed on the transfer part of the lateral transfer assembly; a clamping assembly, the clamping assembly is symmetrically arranged in two groups along the central axis of the workbench, and both are slidably connected to the workbench; a driving assembly, the driving assembly is installed at the bottom of the workbench and is respectively connected to the two groups of clamping assemblies. The utility model reduces the dust generated during grinding, and at the same time can reduce the temperature generated during grinding, increase the service life of the grinding parts, and in addition, the parts after grinding are cleaned again during the return process, avoiding the problem of subsequent manual cleaning, which not only improves the work efficiency, but also improves the working environment of the operator.
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Description

Technical Field

[0001] The utility model belongs to the technical field of parts grinding, and specifically relates to post-processing equipment for forklift parts processing. Background Art

[0002] Forklifts are industrial handling vehicles, which refer to various wheeled handling vehicles that are used for loading and unloading, stacking and short-distance transportation of palletized goods. The International Organization for Standardization ISO / TC110 calls them industrial vehicles. They are often used for the transportation of large objects in warehouses and are usually powered by fuel engines or batteries.

[0003] During the processing of existing forklift parts, due to cutting and other problems, the outer edges of the parts will have burrs and unevenness. Therefore, after the parts are processed, the necessary parts will be polished.

[0004] During the grinding process of existing forklift parts, dust will fly everywhere, which will affect the health of operators. In addition, due to the fineness and floating nature of the dust, it is difficult to clean it thoroughly in one go. Utility Model Content

[0005] The utility model provides a post-processing device for forklift parts processing, which solves the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a post-processing equipment for forklift parts processing, including a workbench, and also including:

[0007] A longitudinal transfer assembly, the longitudinal transfer assembly being mounted on the top rear side of the workbench;

[0008] A lateral transfer assembly, the lateral transfer assembly being mounted on the lifting portion of the longitudinal transfer assembly;

[0009] A grinding assembly, the grinding assembly being mounted on the transfer portion of the lateral transfer assembly;

[0010] A clamping assembly, wherein two groups of the clamping assemblies are symmetrically arranged along the central axis of the workbench and are both slidably connected to the workbench;

[0011] A driving assembly, which is installed at the bottom of the workbench and is respectively connected to the two sets of clamping assemblies;

[0012] A waste liquid bin is arranged on the top of the workbench and between the two groups of clamping assemblies.

[0013] Preferably, the longitudinal transfer assembly comprises two groups of symmetrically arranged support rods, a support plate installed between the tops of the two groups of support rods, a hydraulic cylinder arranged on the top of the support plate, a lifting plate connected to the output end of the hydraulic cylinder, and a plurality of groups of buffers arranged through the lifting plate;

[0014] Both sides of the lifting plate are slidably connected to the support rod through shaft sleeves.

[0015] Preferably, the lateral transfer assembly includes a mounting plate mounted on the front side of the lifting plate, a one-way threaded rod rotatably connected to the bottom of the mounting plate, a guide rod mounted on the bottom of the mounting plate and located at the front end of the one-way threaded rod, and a servo motor mounted on one side of the top of the mounting plate;

[0016] The output end of the servo motor is connected with a transmission gear, one end of the one-way threaded rod is fixedly connected with a rotating gear, and the transmission gear is meshed with the rotating gear.

[0017] Preferably, the grinding assembly includes a transfer member sleeved on the one-way threaded rod and the guide rod, a grinding roller and a cleaning roller installed on the front end of the transfer member, an air bag installed on the top of the transfer member, and a water tank arranged on the top of the mounting plate;

[0018] The output end of the airbag is connected to the inner shaft of the cleaning roller through a hose, the input end of the airbag is connected to the water tank through another hose, and a corrugated plate adapted to the airbag is installed on the front side of the mounting plate.

[0019] Preferably, the clamping assembly comprises two sets of sliding shafts slidably connected to the workbench, a sliding frame installed on the top of the two sets of sliding shafts, a bidirectional screw passing through one side of the sliding frame and rotatably connected to the sliding frame, a knob installed on the outer end of the bidirectional screw, and a clamping member sleeved on the outer side of the bidirectional screw and slidably connected to the sliding frame;

[0020] The sliding shaft is arranged in a through slot opened on the top of the workbench, the upper half of the clamping piece is arranged in an arc shape, and the top end of the clamping piece is arranged as a rounded corner.

[0021] Preferably, the driving assembly includes two groups of sliders installed at the bottom of the sliding shaft, a bidirectional threaded rod and a limit rod penetrating the two groups of sliders and connected to the workbench, and a driving motor installed inside the workbench;

[0022] The output end of the driving motor is connected with a driving gear, one end of the bidirectional threaded rod is fixedly connected with a passive gear, and the driving gear is meshed with the passive gear.

[0023] The beneficial effects of adopting the above technical solution are:

[0024] 1. By applying water to the position to be polished before polishing the forklift parts, the dust generated during polishing can be reduced, and the temperature generated during polishing can be reduced, and the service life of the polished parts can be increased. In addition, the polished parts are cleaned again during the return process to avoid the problem of subsequent manual cleaning. This not only improves work efficiency, but also improves the working environment of operators.

[0025] Second, through the coordination between the clamping assembly and the driving assembly, precise adjustments can be made according to the size of the forklift parts to adapt to parts of different specifications, greatly reducing the cost of preparing multiple sets of clamps for fixing parts of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is an assembly drawing provided by the utility model;

[0027] Figure 2 It is an assembly diagram of the utility model from another viewing angle;

[0028] Figure 3 It is the assembly drawing of the longitudinal transfer assembly;

[0029] Figure 4 is an assembly drawing of the lateral transfer assembly;

[0030] Figure 5 It is the assembly drawing of the grinding components;

[0031] Figure 6 It is the adaptation diagram of the clamping assembly and the driving assembly;

[0032] Figure 7 is the assembly drawing of the clamping assembly;

[0033] Figure 8 This is the assembly drawing of the drive components

[0034] in:

[0035] 1. Workbench; 2. Longitudinal transfer assembly; 21. Support rod; 22. Support plate; 23. Hydraulic cylinder; 24. Lifting plate; 25. Buffer; 3. Horizontal transfer assembly; 31. Mounting plate; 32. One-way threaded rod; 33. Guide rod; 34. Servo motor; 35. Transmission gear; 36. Rotating gear; 4. Grinding assembly; 41. Transfer part; 42. Grinding roller; 43. Cleaning roller; 44. Air bag; 45. Water tank; 46. Wave plate; 5. Clamping assembly; 51. Sliding shaft; 52. Sliding frame; 53. Two-way screw; 54. Knob; 55. Clamping part; 6. Driving assembly; 61. Sliding block; 62. Two-way threaded rod; 63. Limit rod; 64. Driving motor; 65. Driving gear; 66. Passive gear; 7. Waste liquid tank. DETAILED DESCRIPTION

[0036] The specific implementation methods of the utility model are further explained in detail below with reference to the accompanying drawings through the description of embodiments, with the aim of helping technicians in the field to have a more complete, accurate and in-depth understanding of the concept and technical solution of the utility model and facilitating its implementation.

[0037] Specifically, Figures 1 to 8 As shown, a post-processing device for forklift parts processing includes a workbench 1 and also includes:

[0038] A longitudinal transfer assembly 2, wherein the longitudinal transfer assembly 2 is installed on the top rear side of the workbench 1;

[0039] A lateral transfer assembly 3, wherein the lateral transfer assembly 3 is installed on the lifting part of the longitudinal transfer assembly 2;

[0040] A grinding assembly 4, wherein the grinding assembly 4 is mounted on the transfer portion of the lateral transfer assembly 3;

[0041] A clamping assembly 5, wherein two groups of the clamping assembly 5 are symmetrically arranged along the central axis of the workbench 1, and both are slidably connected to the workbench 1;

[0042] A driving assembly 6, wherein the driving assembly 6 is installed at the bottom of the workbench 1 and is respectively connected to the two sets of clamping assemblies 5;

[0043] A waste liquid bin 7 is disposed on the top of the workbench 1 and between the two groups of clamping assemblies 5 .

[0044] It should be noted that the driving assembly 6 is first started to control the distance between the two sets of clamping assemblies 5 according to the length of the parts to be polished, and then the parts to be polished are placed on the two sets of clamping assemblies 5 and fixed, and then the longitudinal transfer assembly 2 is started to adjust the polishing assembly 4 to a suitable height, so that the polishing assembly 4 starts polishing, and then the transverse transfer assembly 3 is started to drive the polishing assembly 4 to move to the other end, so as to polish the edges and corners of the parts along the length direction of the parts, and humidify the polishing area before polishing to prevent dust generated by polishing from flying around. After polishing is completed, the transverse transfer assembly 3 drives the polishing assembly 4 to reset, and the polished parts are cleaned in this process. The waste water generated by this reciprocating motion falls into the waste liquid bin 7 below.

[0045] The longitudinal transfer assembly 2 includes two groups of symmetrically arranged support rods 21, a support plate 22 installed between the tops of the two groups of support rods 21, a hydraulic cylinder 23 arranged on the top of the support plate 22, a lifting plate 24 connected to the output end of the hydraulic cylinder 23, and a plurality of groups of buffers 25 arranged through the lifting plate 24;

[0046] Both sides of the lifting plate 24 are slidably connected to the support rod 21 through shaft sleeves.

[0047] It should be noted that when the height of the grinding assembly 4 needs to be adjusted, the hydraulic cylinder 23 is started to drive the lifting plate 24 to slide along the support rod 21, thereby adjusting the height of the grinding assembly 4, and the buffer member 25 first contacts the lifting plate 24 when it is about to contact the workbench 1 below to prevent the lifting plate 24 from colliding with the workbench 1.

[0048] The lateral transfer assembly 3 includes a mounting plate 31 mounted on the front side of the lifting plate 24, a one-way threaded rod 32 rotatably connected to the bottom of the mounting plate 31, a guide rod 33 mounted on the bottom of the mounting plate 31 and located at the front end of the one-way threaded rod 32, and a servo motor 34 mounted on one side of the top of the mounting plate 31;

[0049] The output end of the servo motor 34 is connected to a transmission gear 35 , one end of the one-way threaded rod 32 is fixedly connected to a rotating gear 36 , and the transmission gear 35 is meshed with the rotating gear 36 .

[0050] It should be noted that when starting the grinding work, first start the grinding component 4, then start the servo motor 34 to drive the transmission gear 35 to rotate, and drive the one-way threaded rod 32 to rotate by rotating the gear 36, thereby driving the grinding component 4 to move to one side, so as to grind the edges and corners of the parts along the length direction of the parts, and humidify the grinding area before grinding to prevent dust generated by grinding from flying around. After grinding is completed, the servo motor 34 is reversed to drive the grinding component 4 to reset.

[0051] The grinding assembly 4 includes a transfer member 41 sleeved on the one-way threaded rod 32 and the guide rod 33, a grinding roller 42 and a cleaning roller 43 installed at the front end of the transfer member 41, an air bag 44 installed at the top of the transfer member 41, and a water tank 45 arranged at the top of the mounting plate 31;

[0052] The output end of the airbag 44 is connected to the inner shaft of the cleaning roller 43 through a hose, and the input end of the airbag 44 is connected to the water tank 45 through another hose. A wave plate 46 adapted to the airbag 44 is installed on the front side of the mounting plate 31.

[0053] It should be noted that when the grinding work starts, the grinding roller 42 is first rotated to grind the parts in contact at this time, and then the lateral transfer component 3 is started to drive the transfer member 41 to move to the right, that is, drive the grinding roller 42 and the cleaning roller 43 to move to the right, so as to grind the edges and corners of the parts along the length direction of the parts, and wet the parts passed by the cleaning roller 43 during the movement. Since the cleaning roller 43 is arranged on the right side of the grinding roller 42, the grinding area can be humidified before grinding to prevent the dust generated by grinding from flying around. After the grinding is completed, the servo motor 34 is reversed to drive the grinding component 4 to reset. In the second half of the return process, the airbag 44 will pass through the wave plate 46, that is, the airbag 44 is continuously squeezed, restored and squeezed, so that the water in the water tank 45 is pumped out and transferred to the inner shaft of the cleaning roller 43, and the inner shaft is provided with a plurality of holes connected to the cleaning roller 43 on the outside, that is, the water is finally introduced into the cleaning roller 43 to complete the water replenishment.

[0054] The clamping assembly 5 includes two sets of sliding shafts 51 slidably connected to the workbench 1, a sliding frame 52 installed on the top of the two sets of sliding shafts 51, a bidirectional screw 53 that passes through one side of the sliding frame 52 and is rotatably connected to the sliding frame 52, a knob 54 installed on the outer end of the bidirectional screw 53, and a clamping member 55 that is sleeved on the outer side of the bidirectional screw 53 and is slidably connected to the sliding frame 52;

[0055] The sliding shaft 51 is disposed in a through slot opened on the top of the workbench 1 , the upper half of the clamping member 55 is arranged in an arc shape, and the top end of the clamping member 55 is arranged in a rounded corner.

[0056] It should be noted that when the distance between the two sets of clamping components 5 is adjusted to a suitable position, the knob 54 is turned to make the clamping members 55 at both ends of the bidirectional screw 53 approach or move away until a suitable component is placed. After the placement is completed, the knob 54 is turned again to clamp the component. When one side is polished, the component needs to be turned over. At this time, the above-mentioned work of turning the knob 54 needs to be repeated again to complete the turning over of the component.

[0057] In addition, by setting the clamping member 55 to be in an arc shape, it is possible to ensure that both ends of the clamping are in a cylindrical structure or in a square structure, and the applicability is wide.

[0058] In detail, the clamping assembly 5 can adapt to forklift parts of different sizes and specifications, thereby greatly reducing the cost of the enterprise to prepare multiple sets of clamps for fixing parts of different sizes. Secondly, due to the precise coordination between the clamping assembly and the drive assembly, the system can ensure the stability and safety of the parts during the fixing process, avoiding production accidents caused by loose fixation. Finally, the system also improves production efficiency because the operator can quickly complete the fixing and adjustment of the parts, thereby shortening the production cycle.

[0059] The driving assembly 6 includes two sets of sliders 61 installed at the bottom of the sliding shaft 51, a bidirectional threaded rod 62 and a limit rod 63 that penetrate the two sets of sliders 61 and are connected to the workbench 1, and a driving motor 64 installed inside the workbench 1;

[0060] The output end of the driving motor 64 is connected to a driving gear 65 , one end of the bidirectional threaded rod 62 is fixedly connected to a driven gear 66 , and the driving gear 65 is meshed with the driven gear 66 .

[0061] It should be noted that starting the driving assembly 6, that is, starting the driving motor 64, drives the driving gear 65 to rotate through the output shaft, thereby driving the bidirectional threaded rod 62 to rotate through the passive gear 66, that is, driving the sliders 61 at both ends to move synchronously inward or outward, thereby controlling the distance between the two sets of clamping assemblies 5 according to the length of the part to be polished.

[0062] The specific working method is described below with specific embodiments: Example 1

[0063] First, start the driving assembly 6, that is, start the driving motor 64, and drive the driving gear 65 to rotate through the output shaft, thereby driving the bidirectional threaded rod 62 to rotate through the passive gear 66, that is, driving the sliders 61 at both ends to move inward or outward synchronously, so as to control the distance between the two sets of clamping assemblies 5 according to the length of the part to be polished. When the distance between the two sets of clamping assemblies 5 is adjusted to a suitable position, turn the knob 54 to make the clamping pieces 55 at both ends of the bidirectional screw 53 move closer or farther away until the appropriate parts are placed. After the placement is completed, turn the knob 54 again to clamp the parts, and then Start the hydraulic cylinder 23 to drive the lifting plate 24 to slide along the support rod 21, so as to adjust the height of the grinding assembly 4 to a suitable grinding position, start the grinding assembly 4, and then start the servo motor 34 to drive the transmission gear 35 to rotate, and drive the one-way threaded rod 32 to rotate by rotating the gear 36, thereby driving the grinding assembly 4 to move to one side, so as to grind the edges and corners of the parts along the length direction of the parts, and humidify the grinding area before grinding to prevent dust generated by grinding from flying around. After grinding is completed, the servo motor 34 is reversed to drive the grinding assembly 4 to reset. Example 2

[0064] When the grinding work starts, the grinding roller 42 is rotated to grind the parts in contact at this time, and then the lateral transfer component 3 is started to drive the transfer member 41 to move to the right, that is, drive the grinding roller 42 and the cleaning roller 43 to move to the right, so as to grind the edges and corners of the parts along the length direction of the parts, and wet the parts passed by the cleaning roller 43 during the movement. Since the cleaning roller 43 is arranged on the right side of the grinding roller 42, the grinding area can be humidified before grinding to prevent the dust generated by grinding from flying around. After the grinding is completed, the servo motor 34 is reversed to drive the grinding component 4 to reset. In the second half of the return process, the airbag 44 will pass through the wave plate 46, that is, the airbag 44 is continuously squeezed, restored and squeezed, so that the water in the water tank 45 is pumped out and transferred to the inner shaft of the cleaning roller 43, and the inner shaft is provided with a plurality of holes to communicate with the cleaning roller 43 on the outside, that is, the water is finally introduced into the cleaning roller 43 to complete the water replenishment work, and the generated waste water falls into the waste liquid bin 7 below.

[0065] The above is an exemplary description of the utility model in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model; or the above-mentioned concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A post-processing device for forklift parts processing, comprising a workbench (1), characterized in that: Also includes: A longitudinal transfer assembly (2), wherein the longitudinal transfer assembly (2) is mounted on the top rear side of the workbench (1); A lateral transfer assembly (3), wherein the lateral transfer assembly (3) is mounted on a lifting portion of the longitudinal transfer assembly (2); A grinding assembly (4), wherein the grinding assembly (4) is mounted on a transfer portion of the lateral transfer assembly (3); A clamping assembly (5), wherein two groups of the clamping assemblies (5) are symmetrically arranged along the central axis of the workbench (1), and both are slidably connected to the workbench (1); A driving assembly (6), wherein the driving assembly (6) is mounted on the bottom of the workbench (1) and is respectively connected to the two sets of clamping assemblies (5); A waste liquid bin (7) is provided on the top of the workbench (1) and between the two groups of clamping assemblies (5).

2. The post-processing equipment for forklift parts processing according to claim 1, characterized in that: The longitudinal transfer assembly (2) comprises two groups of symmetrically arranged support rods (21), a support plate (22) installed between the tops of the two groups of support rods (21), a hydraulic cylinder (23) arranged on the top of the support plate (22), a lifting plate (24) connected to the output end of the hydraulic cylinder (23), and a plurality of groups of buffer members (25) arranged through the lifting plate (24); Both sides of the lifting plate (24) are slidably connected to the support rod (21) via shaft sleeves.

3. The post-processing equipment for forklift parts processing according to claim 2, characterized in that: The lateral transfer assembly (3) comprises a mounting plate (31) mounted on the front side of the lifting plate (24), a one-way threaded rod (32) rotatably connected to the bottom of the mounting plate (31), a guide rod (33) mounted on the bottom of the mounting plate (31) and located at the front end of the one-way threaded rod (32), and a servo motor (34) mounted on one side of the top of the mounting plate (31); The output end of the servo motor (34) is connected to a transmission gear (35), one end of the one-way threaded rod (32) is fixedly connected to a rotating gear (36), and the transmission gear (35) is meshed with the rotating gear (36).

4. The post-processing equipment for forklift parts processing according to claim 3 is characterized in that: The grinding assembly (4) comprises a transfer member (41) sleeved on the one-way threaded rod (32) and the guide rod (33), a grinding roller (42) and a cleaning roller (43) mounted on the front end of the transfer member (41), an air bag (44) mounted on the top of the transfer member (41), and a water tank (45) arranged on the top of the mounting plate (31); The output end of the airbag (44) is connected to the inner shaft of the cleaning roller (43) through a hose, and the input end of the airbag (44) is connected to the water tank (45) through another hose. A wave plate (46) adapted to the airbag (44) is installed on the front side of the mounting plate (31).

5. The post-processing equipment for forklift parts processing according to claim 1, characterized in that: The clamping assembly (5) comprises two sets of sliding shafts (51) slidably connected to the workbench (1), a sliding frame (52) mounted on the top of the two sets of sliding shafts (51), a bidirectional screw (53) penetrating one side of the sliding frame (52) and rotatably connected to the sliding frame (52), a knob (54) mounted on the outer end of the bidirectional screw (53), and a clamping member (55) sleeved on the outer side of the bidirectional screw (53) and slidably connected to the sliding frame (52); The sliding shaft (51) is arranged in a through slot opened on the top of the workbench (1); the upper half of the clamping member (55) is arranged in an arc shape, and the top end of the clamping member (55) is arranged in a rounded corner.

6. The post-processing equipment for forklift parts processing according to claim 5, characterized in that: The driving assembly (6) comprises two sets of sliding blocks (61) mounted on the bottom of the sliding shaft (51), a bidirectional threaded rod (62) and a limit rod (63) passing through the two sets of sliding blocks (61) and connected to the workbench (1), and a driving motor (64) mounted inside the workbench (1); The output end of the driving motor (64) is connected to a driving gear (65), one end of the bidirectional threaded rod (62) is fixedly connected to a driven gear (66), and the driving gear (65) is meshed with the driven gear (66).