A shot blasting machine with no dead angle for processing castings
By designing and installing rotating components and vibration vacuuming components in the shot blasting machine, the problem of rust and dust in the steel balls is solved, and uniform rust removal of castings and direct recycling of steel balls is achieved.
Patent Information
- Application Number
- CN202421434489.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-21
AI Technical Summary
During the actual operation of the shot blasting machine, after the steel balls remove the oxide layer and rust spots on the surface of the casting, the rust dust will fall together with the steel balls, resulting in the recovered steel balls being mixed with rust dust, which cannot be used directly and requires additional cleaning.
A dead-end shot blasting machine is designed, using installed rotary components and vibration vacuum cleaner components. The rotating assembly realizes rotation and height changes of the rotating frame through the telescopic cylinder and the drive motor to ensure uniform contact with the shot blasting; the vibration vacuum cleaner assembly uses the vibration motor and the vacuum cleaner to filter the shot blasting down through the grid plate and buffer spring and separate the dust.
The castings are uniform and free of dead corners to remove rust, avoiding the problem of rust and dust falling together with the steel balls, ensuring the direct utilization of recycling steel balls, and improving the working efficiency of the equipment and the recycling rate of the steel balls.
Smart Images

Figure CN222726439U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting processing, and specifically relates to a shot blasting machine without dead angles for processing castings. Background Art
[0002] Shot blasting machine refers to casting equipment that uses high-speed projectiles thrown by the shot blaster to clean or strengthen the surface of castings. Shot blasting machine can simultaneously remove sand, core and clean castings. In some areas, it is also called sandblasting machine or sandblasting machine.
[0003] According to the search, Chinese patent literature, announcement number: CN209698831U, discloses a hook-type shot blasting machine for casting processing, in which steel balls enter the output end of the driving motor through the steel ball inlet, and are then sprayed onto the surface of the casting inside the rust removal bin by the driving motor. The steel balls collide and rub against the casting and eventually fall onto the top surface of the partition, and fall into the collection bin through the leakage holes opened on the surface of the partition for collection. At this time, the transmission motor is driven to run, and the transmission motor drives the conveying rod to rotate, and the steel balls inside the collection bin are conveyed to the discharge port through the conduit, and discharged from the rust removal bin from the discharge port, so as to facilitate the timely removal of the steel balls inside the rust removal bin, so that the steel balls can be recycled in time, thereby improving the continuous working ability of the equipment, reducing the production cost, and improving the work efficiency.
[0004] However, in the actual operation process, after the steel balls remove the oxide layer, rust spots, etc. on the surface of the casting, the volume of the rust dust is smaller than that of the steel balls, so the rust dust will fall into the collection bin from the leak holes of the partition together with the steel balls. In this way, the recovered steel balls are mixed with a lot of rust dust, which requires cleaning before the recovered steel balls can be used. The recovered steel balls cannot be used directly.
[0005] Therefore, improvements are made to address the above problems. Utility Model Content
[0006] The utility model provides a dead angle free shot blasting machine for processing castings, which solves the problem in the related technology that after the oxide layer, rust spots and the like on the surface of the castings are removed by the steel balls during the actual operation, the volume of the rust dust is smaller than that of the steel balls, so the rust dust will fall into the collection bin from the leakage holes of the partition together with the steel balls, so that a lot of rust dust is mixed in the recovered steel balls, so that the recovered steel balls need to be cleaned before they can be used, and the recovered steel balls cannot be directly used.
[0007] The technical solution of the utility model is as follows:
[0008] A bottom plate, a plurality of columns and a shell, wherein the columns are all fixed to the bottom plate, and the shell is fixed to the upper ends of the columns;
[0009] A vibration dust collection component, wherein the vibration dust collection component is arranged inside the housing;
[0010] A shot blasting machine body, wherein the shot blasting machine body is arranged outside the housing;
[0011] a circulation assembly, the circulation assembly being disposed outside the housing;
[0012] The rotating assembly is installed and arranged inside the shell. The rotating assembly comprises a pair of telescopic cylinders, which are fixed on both side surfaces outside the shell. The top of the shell is an open structure, and a connecting frame is arranged at the output end of the telescopic cylinder.
[0013] As a further technical solution, the connecting frame bypasses the top of the outer shell and extends to the inside of the outer shell. A sealing plate is provided at the lower end of the connecting frame, a driving motor is provided on the sealing plate, a rotating frame is provided at the output end of the driving motor, a plurality of baffle rods are provided on the rotating frame, an operating port is provided on the side surface of the outer shell, and a door cover is provided in the operating port.
[0014] As a further technical solution, the vibrating dust suction assembly includes an inner groove, which is opened on the inner wall of the outer shell. A grid plate is arranged in the inner groove, and a plurality of buffer springs are arranged around the top and bottom of the grid plate. One end of the buffer spring is connected to the inner groove.
[0015] As a further technical solution, a movable hole is provided on the inner surface of the inner groove, a connecting rod is provided on the side end surface of the grid plate, the connecting rod is located in the movable hole, a vibration motor is installed at one end of the connecting rod, a dust suction fan is provided outside the outer shell, a dust suction duct is provided at the output end of the dust suction fan, and the dust suction duct is connected to the outer shell.
[0016] As a further technical solution, the circulation component includes a vertical conveyor, which is arranged on the base plate. A return pipe is arranged on the outer surface of the shell, one end of the return pipe is connected to the vertical conveyor, and the output end of the vertical conveyor is connected to the shot blasting machine body.
[0017] As a further technical solution, the inner bottom surface of the shell is an inclined structural surface, and the return pipe is a downward arc-shaped structure.
[0018] As a further technical solution, the grid plate is a double-layer structure, and the outer wall of the grid plate is a hollow structure.
[0019] As a further technical solution, the rotating frame is composed of a plurality of downwardly inclined support rods, and the blocking rods are evenly distributed on all the support rods of the rotating frame.
[0020] The working principle and beneficial effects of the utility model are:
[0021] 1. The utility model is designed to install a rotating assembly. Through the interaction of structures such as a telescopic cylinder, a connecting frame, a sealing plate, a driving motor, a rotating frame, a baffle rod and an operating port, multiple castings can be installed on the rotating frame and the baffle rod at one time and shot blasting can be performed at the same time. The telescopic cylinder and the driving motor operate at the same time. The output end of the telescopic cylinder repeatedly extends and retracts to make the height of the rotating frame repeatedly change. In conjunction with the rotation, all castings can be evenly exposed to the shot blasting, achieving a rust removal effect without dead ends.
[0022] 2. The utility model is provided with a vibrating dust suction component. Through the interaction of structures such as a vibration motor, a dust suction fan, a mesh plate, and a buffer spring, the shot blasting can be filtered through the mesh plate with a double-layer structure and a vibration effect. During the process, the dust on the surface can be separated and sucked to the outside with the help of the dust suction fan. The shot blasting is sent back to the main body of the shot blasting machine through the circulation component for continued use. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0024] Figure 1 It is a schematic diagram of the structure of the utility model;
[0025] Figure 2 This is the axonometric drawing of the utility model;
[0026] Figure 3 This is an axonometric drawing from another perspective of the utility model;
[0027] Figure 4 This is an axonometric sectional view of the utility model;
[0028] Figure 5 For the utility model Figure 4 A partial enlarged view of part A;
[0029] In the figure: 1. bottom plate; 2. column; 3. shell; 4. installation of rotating assembly; 4-1. telescopic cylinder; 4-2. connecting frame; 4-3. sealing plate; 4-4. driving motor; 4-5. rotating frame; 4-6. stop rod; 4-7. operation port; 4-8. door cover; 5. vibration dust suction assembly; 5-1. inner groove; 5-2. grid plate; 5-3. buffer spring; 5-4. movable hole; 5-5. connecting rod; 5-6. vibration motor; 5-7. dust suction fan; 5-8. dust suction duct; 6. circulation assembly; 6-1. vertical conveyor; 6-2. return duct; 7. shot blasting machine body. DETAILED DESCRIPTION
[0030] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] like Figure 1~Figure 5 As shown, this embodiment provides a shot blasting machine with no dead angle for processing castings, including
[0032] A base plate 1, a plurality of columns 2 and a shell 3, wherein the columns 2 are all fixed on the base plate 1, and the shell 3 is fixed on the upper ends of the columns 2;
[0033] A vibration dust collection component 5, wherein the vibration dust collection component 5 is arranged inside the housing 3;
[0034] A shot blasting machine body 7, wherein the shot blasting machine body 7 is arranged outside the housing 3;
[0035] A circulation component 6, wherein the circulation component 6 is arranged outside the housing 3;
[0036] A rotating assembly 4 is installed, and the rotating assembly 4 is arranged inside the shell 3. The rotating assembly 4 includes a pair of telescopic cylinders 4-1, and the telescopic cylinders 4-1 are fixed on both side surfaces outside the shell 3. The top of the shell 3 is an open structure. A connecting frame 4-2 is arranged at the output end of the telescopic cylinder 4-1. The connecting frame 4-2 bypasses the top of the shell 3 and extends to the inside of the shell 3. A sealing plate 4-3 is arranged at the lower end of the connecting frame 4-2. A driving motor 4-4 is arranged on the sealing plate 4-3. A rotating frame 4-5 is arranged at the output end of the driving motor 4-4. A plurality of baffle rods 4-6 are arranged on the rotating frame 4-5. An operating opening 4-7 is opened on the side surface of the shell 3, and a door cover 4-8 is arranged in the operating opening 4-7.
[0037] In this embodiment, in order to achieve that all castings can be rust-free evenly without dead corners, a rotating assembly 4 is designed, and a telescopic cylinder 4-1 is installed on both sides of the shell 3. The top of the shell 3 is an open structure. A connecting frame 4-2 extending inward from the top of the shell 3 is provided at the output end of the telescopic cylinder 4-1, and a sealing plate 4-3 is provided at the lower end of the connecting frame 4-2. The sealing plate 4-3 is slidably attached to the inner wall of the shell 3, and a driving motor 4-4 is installed on the sealing plate 4-3. The driving motor 4-4 outputs A rotating frame 4-5 is provided at the end, which can be controlled to rotate by a driving motor 4-4. A plurality of baffles 4-6 are provided on the rotating frame 4-5, and a casting is hung on each baffle 4-6. During the shot blasting process, the rotating frame 4-5 keeps rotating and the output end of the telescopic cylinder 4-1 is repeatedly telescoped so that all castings can be processed evenly. An operating port 4-7 is provided on the outer surface of the shell 3 and a door cover 4-8 is rotatably connected inside. The door cover 4-8 can be opened outwards, and the castings are loaded and unloaded at the operating port 4-7.
[0038] Furthermore, the vibrating dust suction component 5 includes an inner groove 5-1, which is opened on the inner wall of the outer shell 3, and a grid plate 5-2 is arranged in the inner groove 5-1, and a plurality of buffer springs 5-3 are arranged around the top and bottom of the grid plate 5-2, one end of the buffer spring 5-3 is connected to the inner groove 5-1, and a movable hole 5-4 is opened on the inner surface of the inner groove 5-1, and a connecting rod 5-5 is arranged on the side end face of the grid plate 5-2, and the connecting rod 5-5 is located in the movable hole 5-4, and a vibration motor 5-6 is installed on one end of the connecting rod 5-5, and a dust suction fan 5-7 is arranged outside the outer shell 3, and a dust suction duct 5-8 is arranged at the output end of the dust suction fan 5-7, and the dust suction duct 5-8 is connected to the outer shell 3.
[0039] In this embodiment, in order to achieve dust removal for shot blasting, a vibrating dust suction component 5 is designed, an inner groove 5-1 is opened inside the outer shell 3, the inner groove 5-1 is a circle of the inner surface of the outer shell 3, a plurality of buffer springs 5-3 are arranged at the top and bottom of the inner groove 5-1, a mesh plate 5-2 is connected between the buffer springs 5-3, the mesh plate 5-2 is used to filter the shot blasting, a connecting rod 5-5 and a vibration motor 5-6 are arranged outside the mesh plate 5-2, which can make the mesh plate 5-2 vibrate and separate the rust dust from the shot blasting surface, a dust suction fan 5-7 is arranged outside the outer shell 3, a dust suction pipe 5-8 is arranged at the suction end of the dust suction fan 5-7, and the dust suction pipe 5-8 is connected to the outer surface of the outer shell 3, which can continuously suck and collect the fallen shot blasting to achieve the dust removal effect.
[0040] Furthermore, the circulation component 6 includes a vertical conveyor 6-1, which is arranged on the base plate 1. A return pipe 6-2 is arranged on the outer surface of the shell 3. One end of the return pipe 6-2 is connected to the vertical conveyor 6-1, and the output end of the vertical conveyor 6-1 is connected to the shot blasting machine body 7.
[0041] In this embodiment, in order to achieve the effect of returning the dust-removed shot blasting machine body 7, a circulation component 6 is designed, and a vertical conveyor 6-1 is provided on the bottom plate 1, and a return pipe 6-2 is provided on the top of the vertical conveyor 6-1. The return pipe 6-2 is connected to the shot blasting machine body 7, and the vertically rising shot blasting directly enters the shot blasting machine body 7.
[0042] Furthermore, the inner bottom surface of the shell 3 is an inclined structural surface, and the return pipe 6-2 is a downward arc structure.
[0043] In this embodiment, the shot blasting can be concentrated to the return pipe 6-2 through the inclined structural surface at the bottom of the shell 3, and the return pipe 6-2 can be rolled downward into the vertical conveyor 6-1.
[0044] Furthermore, the grid plate 5-2 is a double-layer structure, and the outer wall of the grid plate 5-2 is a hollow structure.
[0045] In this embodiment, the double-layer structure is used to slow down the falling speed of the shot blasting machine, so that the dust can be fully sucked away.
[0046] Furthermore, the rotating frame 4-5 is composed of a plurality of downwardly inclined support rods, and the blocking rods 4-6 are evenly distributed on all the support rods of the rotating frame 4-5.
[0047] In this embodiment, the rotating frame 4-5 composed of multiple support rods can cooperate with the blocking rod 4-6 to install multiple castings and complete the shot blasting treatment at the same time.
[0048] When processing is required, open the door cover 4-8, hang the casting on the stop rod 4-6 of the rotating frame 4-5, close the door cover 4-8 after all are installed, then start the drive motor 4-4 and the telescopic cylinder 4-1, the output end of the telescopic cylinder 4-1 repeatedly telescopes and controls the lifting and lowering of the sealing plate 4-3, and the rotating frame 4-5 drives multiple castings to rotate, start the shot blasting machine body 7, the vibration motor 5-6 and the vertical conveyor 6-1, the vertical conveyor 6-1 conveys the shot into the shot blasting machine body 7, the shot blasting machine body 7 continuously blasts the shot into the shell, the shot contacts the continuously lifted and rotated casting, the fallen shot is filtered by the vibrating grid plate 5-2, and the separated dust is sucked and collected by the dust suction fan 5-7 through the dust suction pipe 5-8, after the processing is completed, open the door cover 4-8 to take out the casting.
[0049] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A shot blasting machine with no dead angle for processing castings, characterized in that: include A base plate (1), a plurality of columns (2) and an outer shell (3), wherein the columns (2) are all fixed on the base plate (1), and the outer shell (3) is fixed on the upper ends of the columns (2); A vibrating dust suction component (5), wherein the vibrating dust suction component (5) is arranged inside the housing (3); A shot blasting machine body (7), wherein the shot blasting machine body (7) is arranged outside the housing (3); A circulation component (6), wherein the circulation component (6) is arranged outside the housing (3); A mounting rotating assembly (4) is arranged inside the outer shell (3), the mounting rotating assembly (4) comprises a pair of telescopic cylinders (4-1), the telescopic cylinders (4-1) are fixed to the outer two side surfaces of the outer shell (3), the top of the outer shell (3) is an open structure, and a connecting frame (4-2) is arranged at the output end of the telescopic cylinder (4-1).
2. A shot blasting machine without dead angle for processing castings according to claim 1, characterized in that: The connecting frame (4-2) bypasses the top of the outer shell (3) and extends into the inner part of the outer shell (3); a sealing plate (4-3) is arranged at the lower end of the connecting frame (4-2); a driving motor (4-4) is arranged on the sealing plate (4-3); a rotating frame (4-5) is arranged at the output end of the driving motor (4-4); a plurality of blocking rods (4-6) are arranged on the rotating frame (4-5); an operating opening (4-7) is opened on the side surface of the outer shell (3); a door cover (4-8) is arranged in the operating opening (4-7).
3. A shot blasting machine without dead angle for processing castings according to claim 1, characterized in that: The vibrating dust collecting assembly (5) comprises an inner groove (5-1), the inner groove (5-1) being opened on the inner wall of the outer shell (3), a mesh plate (5-2) being arranged in the inner groove (5-1), a plurality of buffer springs (5-3) being arranged around the top and bottom of the mesh plate (5-2), and one end of the buffer spring (5-3) being connected to the inner groove (5-1).
4. A shot blasting machine without dead angle for processing castings according to claim 3, characterized in that: The inner surface of the inner groove (5-1) is provided with a movable hole (5-4); the side end surface of the grid plate (5-2) is provided with a connecting rod (5-5); the connecting rod (5-5) is located in the movable hole (5-4); a vibration motor (5-6) is installed at one end of the connecting rod (5-5); a dust suction fan (5-7) is provided outside the outer shell (3); a dust suction pipe (5-8) is provided at the output end of the dust suction fan (5-7); and the dust suction pipe (5-8) is connected to the outer shell (3).
5. The shot blasting machine without dead angle for processing castings according to claim 1, characterized in that: The circulation component (6) comprises a vertical conveyor (6-1), wherein the vertical conveyor (6-1) is arranged on the bottom plate (1), and a return pipe (6-2) is arranged on the outer surface of the shell (3), one end of the return pipe (6-2) is connected to the vertical conveyor (6-1), and the output end of the vertical conveyor (6-1) is connected to the shot blasting machine body (7).
6. A shot blasting machine without dead angle for processing castings according to claim 5, characterized in that: The inner bottom surface of the outer shell (3) is an inclined structural surface, and the return pipe (6-2) is a downward arc-shaped structure.
7. The shot blasting machine without dead angle for processing castings according to claim 3, characterized in that: The grid plate (5-2) is a double-layer structure, and the outer wall of the grid plate (5-2) is a hollow structure.
8. The shot blasting machine without dead angle for processing castings according to claim 2, characterized in that: The rotating frame (4-5) is composed of a plurality of downwardly inclined support rods, and the blocking rods (4-6) are evenly distributed on all the support rods of the rotating frame (4-5).
Citation Information
Patent Citations
Lifting hook type shot blasting machine for casting machining
CN209698831U