Pencil dyeing quality improvement mechanism
By designing an automated pencil dipping and dyeing and quality improvement mechanism, the automatic up and down movement of the pencil is achieved by using the motor-driven gears and worm system, the problem of staff in the prior art needs to bend over and operate, and the operation convenience and efficiency are improved.
Patent Information
- Application Number
- CN202421412980.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing pencil dipping and quality improvement mechanism requires staff to bend over to the dyeing and quality improvement pool to collect. Due to the limited weight and small space, it is inconvenient for operation and collection.
A pencil dipping and quality improvement mechanism is designed, including a bottom plate and a frame. A third box is placed on the bottom plate, and a vertical plate is fixedly connected to the frame. The vertical plate is equipped with a pencil dipping and quality improvement structure, and a storage structure is installed at the lower end of the lifting structure. The gear and worm system are driven by the motor to realize the automatic up and down movement of the pencil and the dipping and quality improvement.
Through the automated pencil dipping and dyeing and quality improvement mechanism, staff members need to bend over to operate, improve operation convenience and efficiency, and simplify the process of pencil collection and dyeing and quality improvement.
Smart Images
Figure CN222726920U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pencil dyeing quality improvement, in particular to a pencil dyeing quality improvement mechanism. Background Art
[0002] A pencil is a type of pen used for writing and sketching. It has a history of more than 400 years. There are many types of pencils for sketching. They are divided into three stages of development, including graphite, wooden pen holder, and capped pencil. In addition, its colors include red and white, black and white, yellow and black stripes.
[0003] For example, a pencil board dyeing and quality improvement mechanism with the authorization announcement number "CN215848712U" is first boiled to soften and improve the quality, and then dyed with a well-matched dye under pressure. The dyeing efficiency is improved, the material is crisp, the board is dyed more evenly, the permeability is better, and it will not fade after long-term storage. The drying quality is improved, and the drying defects are significantly reduced. Inlet and outlet valves and pumps are added to recycle dyes and save energy and reduce emissions. However, after the dyeing and quality improvement is completed, the staff needs to bend down to collect it in the dyeing and quality improvement pool. Due to the weight and small space, it is not convenient for the staff to collect it. Utility Model Content
[0004] The utility model aims to solve the problem that workers need to bend down to collect in the dyeing and improving pool, which is inconvenient for workers to collect due to weight and small space, and proposes a pencil dipping and improving mechanism.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A pencil dyeing and improving mechanism is designed, comprising a bottom plate and a frame, wherein the lower surface of the bottom plate is fixedly connected to the lower surface of the frame, a third box is placed on the upper surface of the bottom plate, a vertical plate is fixedly connected to the upper surface of the frame, a pencil dyeing and improving lifting structure is arranged on the surface of the vertical plate, a pencil dyeing and improving storage structure is arranged at the lower end of the pencil dyeing and improving lifting structure, a fourth box is fixedly connected to the upper surface of the frame, two heating plates are fixedly connected in the fourth box, the lower end of the fourth box is communicated with a discharge port, and the discharge port passes through an opening processed in the middle of the frame.
[0007] Preferably, the pencil dyeing quality improvement lifting structure includes a first box body, a first motor is fixedly connected to the surface of the first box body through a bracket, the first motor output shaft passes through the first box body through a reducer and is rotatably connected to the first box body through a bearing, a first gear is fixedly connected to the surface of the first motor output shaft, a raised portion on the surface of the first gear is rotatably connected to the inner wall of the first box body through a bearing, the first gear is meshed with the second gear, a raised portion on the surface of the second gear is rotatably connected to the inner wall of the first box body through a bearing, a worm is fixedly connected to the surface of the second gear, an end of the worm is rotatably connected to the inner wall of the first box body through a bearing, the worm is meshed with two worm wheels, two raised portions on the surface of the worm wheels are rotatably connected to the inner wall of the first box body through bearings, a third gear is fixedly connected to the surface of the two raised portions of the worm wheels, and two raised portions on the surface of the third gears are rotatably connected to the inner wall of the first box body through bearings.
[0008] Preferably, the two third gears are respectively meshed and connected with the racks, and the two racks are slidably connected with a slideway processed on the inner wall of the first box body through a surface protrusion.
[0009] Preferably, the two racks pass through an opening processed on the surface of the first box body, and the surface of the first box body is fixedly connected to the surface of the vertical plate.
[0010] Preferably, the pencil dyeing quality improvement storage structure includes a second box body, the upper surface of the second box body is fixedly connected to the lower surfaces of the two racks, filters are fixedly connected in the openings processed on both sides of the second box body, two hinges are fixedly connected to the surface of the second box body, the left ends of the two hinges are fixedly connected to the surface of the sliding door, the surface of the sliding door is fixedly connected to a horizontal plate, the surface of the second box body is fixedly connected to two blocks, and the horizontal plate and the two blocks are slidably connected to the surface of the vertical rod through through holes processed on the surface.
[0011] Preferably, a valve is installed in the middle of the discharge port, and the lower surface of the bottom plate is processed with anti-slip patterns.
[0012] The utility model provides a pencil dyeing and improving mechanism, which has the beneficial effects that: through the cooperation of the pencil dyeing and improving storage structure and the pencil dyeing and improving lifting structure, the vertical rod is pulled upward to separate from the horizontal plate and the two blocks, and the sliding door is pulled outward. The sliding door moves through two hinges, so that the sliding door can be opened, the first motor is started to drive the first gear to rotate through the bearing in the first box body, the rotation of the first gear drives the second gear to rotate through the bearing in the first box body, the rotation of the second gear drives the worm to rotate through the bearing in the first box body, the rotation of the worm drives the two worm wheels to rotate through the bearing in the first box body, the rotation of the worm wheels respectively drives the third gear to rotate counterclockwise in the first box body through the bearing, the counterclockwise rotation of the two third gears respectively drives the racks to slide downward in the slideway processed on the inner wall of the first box body through the surface protrusion part, the two racks slide downward and drive the second box body to move downward, put the pencil into the second box body, and then drive the pencil to move up and down through the pencil dyeing and improving lifting structure to perform dyeing, steaming and improving on the pencil, so as to avoid the need for the staff to bend down to the dyeing and improving pool for collection in the above-mentioned process, which is inconvenient to operate due to the weight and small space, and is more convenient for the staff to collect the pencils. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 for Figure 1 A front cross-sectional view of
[0015] Figure 3 for Figure 2 Front cross-sectional view of the lifting structure for improving the quality of the pencil dip dyeing;
[0016] Figure 4 for Figure 2 Left side sectional view of
[0017] Figure 5 for Figure 2 A three-dimensional view of the structure for improving the quality of storage by penetrating medium pencils;
[0018] Figure 6 It is a front sectional view of the fourth box in the figure.
[0019] In the figure: 1. Pencil dyeing quality improvement lifting structure, 101. First box, 102. First motor, 103. First gear, 104. Second gear, 105. Worm, 106. Worm wheel, 107. Third gear, 2. Pencil dyeing quality improvement storage structure, 201. Second box, 202. Folding, 203. Horizontal board, 204. Block, 205. Vertical rod, 206. Filter, 207. Sliding door, 3. Bottom plate, 4. Frame, 5. Vertical board, 6. Third box, 7. Fourth box, 8. Heating plate, 9. Discharge port, 10. Rack. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings:
[0021] See attached Figure 1-6 In this embodiment, a pencil dyeing and improving mechanism comprises a bottom plate 3 and a frame 4. The lower surface of the bottom plate 3 is fixedly connected to the lower surface of the frame 4. A third box 6 is placed on the upper surface of the bottom plate 3. A vertical plate 5 is fixedly connected to the upper surface of the frame 6. A pencil dyeing and improving lifting structure 1 is provided on the surface of the vertical plate 5. A pencil dyeing and improving storage structure 2 is provided at the lower end of the pencil dyeing and improving lifting structure 1. A fourth box 7 is fixedly connected to the upper surface of the frame 4. Two heating plates 8 are fixedly connected in the fourth box 7. The lower end of the fourth box 7 is connected to a discharge port 9. The discharge port 9 penetrates the frame An opening is processed in the middle of the frame 4, and two third gears 107 are respectively meshed with the rack 10, and the two racks 10 are slidably connected to the slideway processed on the inner wall of the first box body 101 through the surface protrusions. The rotation of the two third gears 107 can drive the rack 10 to slide in the slideway processed on the inner wall of the first box body 101 through the surface protrusions. The two racks 10 pass through the opening processed on the surface of the first box body 101, and the surface of the first box body 101 is fixedly connected to the surface of the vertical plate 5. A valve is installed in the middle of the discharge port 9, and the lower surface of the bottom plate 3 is processed with anti-slip patterns.
[0022] See attached Figure 1-4 The pencil dyeing quality improvement lifting structure 1 includes a first box body 101, and a first motor 102 is fixedly connected to the surface of the first box body 101 through a bracket. The first motor 102 adopts a servo motor. The output shaft of the first motor 102 passes through the first box body 101 through a reducer and is rotatably connected to the first box body 101 through a bearing. The output shaft of the first motor 102 can rotate in the first box body 101 through a bearing. A first gear 103 is fixedly connected to the surface of the output shaft of the first motor 102, and a raised part on the surface of the first gear 103 is rotatably connected to the inner wall of the first box body 101 through a bearing.
[0023] The first motor 102 can drive the first gear 103 to rotate in the first housing 101 through the bearing, the first gear 103 is meshed and connected with the second gear 104, the raised part on the surface of the second gear 104 is rotatably connected to the inner wall of the first housing 101 through the bearing, the rotation of the first gear 103 can drive the second gear 104 to rotate in the first housing 101 through the bearing, a worm 105 is fixedly connected to the surface of the second gear 104, the end of the worm 105 is rotatably connected to the inner wall of the first housing 101 through the bearing, the rotation of the second gear 104 can drive the worm 105 to rotate in the first housing 101 through the bearing.
[0024] The worm 105 is meshedly connected with the two worm wheels 106. The raised parts on the surfaces of the two worm wheels 106 are rotatably connected to the inner wall of the first housing 101 through bearings. The rotation of the worm 105 can drive the two worm wheels 106 to rotate in the first housing 101 through the bearings. The third gear 107 is fixedly connected to the raised parts on the surfaces of the two worm wheels 106. The raised parts on the surfaces of the two third gears 107 are rotatably connected to the inner wall of the first housing 101 through bearings. The rotation of the two worm wheels 106 can respectively drive the third gears 107 to rotate in the first housing 101 through the bearings.
[0025] See attached Figure 1-2 And 5: The pencil dyeing quality improvement storage structure 2 includes a second box body 201, the upper surface of the second box body 201 is fixedly connected to the lower surfaces of the two racks 10, and the filter screen 206 is fixedly connected to the openings processed on both sides of the second box body 201. The filter screen 206 is made of a stainless steel plate with through holes on the surface. Two hinges 202 are fixedly connected to the surface of the second box body 201. The left ends of the two hinges 202 are fixedly connected to the surface of the sliding door 207. The sliding door 207 can move on the surface of the second box body 201 through the two hinges 202. The surface of the sliding door 207 is fixedly connected to a horizontal plate 203. The surface of the second box body 201 is fixedly connected to two blocks 204. The horizontal plate 203 and the two blocks 204 are slidably connected to the surface of the vertical rod 205 through the through holes processed on the surface. The vertical rod 205 can slide in the through holes processed on the surfaces of the horizontal plate 203 and the two blocks 204.
[0026] Working principle:
[0027] Pencil quality improvement work:
[0028] When the pencil dyeing needs to be improved, add a proper amount of clean water into the fourth box 7, and then pull the vertical rod 205 upward to separate from the horizontal plate 203 and the two blocks 204 (such as Figure 5 ), pull the sliding door 207 outward, and the sliding door 207 moves through the two hinges 202, so that the sliding door 207 can be opened, and the pencil is placed in the second box body 201, and then the sliding door 207 on the second box body 201 is closed in the opposite direction of the above movement, and then the external power supply of the two heating plates 8 is turned on, and the heating plate 8 energizes the internal heating wire, and the heating wire generates heat and transfers it to the heating plate 8, so that the heating plate 8 can emit heat to gradually bring the clean water to boiling point.
[0029] When the external power supply of the first motor 102 is turned on, the first motor 102 starts and drives the first gear 103 to rotate in the first housing 101 through the bearing. The rotation of the first gear 103 drives the second gear 104 to rotate in the first housing 101 through the bearing. The rotation of the second gear 104 drives the worm 105 to rotate in the first housing 101 through the bearing. The rotation of the worm 105 drives the two worm wheels 106 to rotate in the first housing 101 through the bearing.
[0030] The rotation of the worm gear 106 drives the third gear 107 to rotate counterclockwise in the first housing 101 through the bearing (such as Figure 3 ), the two third gears 107 rotate counterclockwise to drive the rack 10 to slide downward in the slideway processed on the inner wall of the first box body 101 through the raised surface part (such as Figure 4 ), the two racks 10 slide downward to drive the second box body 201 to move downward, and when the second box body 201 completely enters the fourth box body 7, the first motor 101 stops rotating, and boiling water flows into the second box body 201 through the filter screens 206 on both sides of the second box body 201, so that the pencils can be boiled, softened and improved by boiling water.
[0031] Pencil Dip Dye Work:
[0032] After the pencils are steamed, softened and improved, the first motor 102 is controlled to reverse and drive the second box body 201 at the lower end to reset. When the second box body 201 is separated from the boiling water, the boiling water in the second box body 201 will flow out to the fourth box body 7 through the filter screens 206 on both sides, and then the two heating plates 8 are controlled to stop heating, and then the valve installed on the discharge port 9 is opened. At this time, the water in the second box body 201 will flow out to the third box body 6 through the discharge port 9 for storage, and then the third box body 6 is taken out and the empty third box body 6 is put in and the valve installed on the discharge port 9 is closed.
[0033] Then, dye is put into the fourth box 7, and then the first motor 102 is controlled to rotate again to drive the second box 201 to immerse in the dye, so that the dye flows into the second box 201 through the two filters 206 to dye the pencil. After the dyeing is completed, the first motor 102 is reversed to reset the second box 201, and the dye will flow out of the two filters 206 into the fourth box 7. Then, the sliding door 207 is opened in accordance with the above movement to take out the pencil and carry out subsequent work (the dye discharge method is consistent with the drainage method).
[0034] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A pencil dyeing quality improvement mechanism, comprising a base plate (3) and a frame (4), wherein the lower surface of the base plate (3) is fixedly connected to the lower surface of the frame (4), characterized in that: A third box (6) is placed on the upper surface of the bottom plate (3); a vertical plate (5) is fixedly connected to the upper surface of the frame (4); a pencil dyeing quality improvement lifting structure (1) is provided on the surface of the vertical plate (5); a pencil dyeing quality improvement storage structure (2) is provided at the lower end of the pencil dyeing quality improvement lifting structure (1); a fourth box (7) is fixedly connected to the upper surface of the frame (4); two heating plates (8) are fixedly connected inside the fourth box (7); the lower end of the fourth box (7) is connected to a discharge port (9); and the discharge port (9) passes through an opening processed in the middle of the frame (4).
2. A pencil dyeing quality improvement mechanism according to claim 1, characterized in that: The pencil dyeing quality improvement lifting structure (1) comprises a first box (101), a first motor (102) is fixedly connected to the surface of the first box (101) via a bracket, an output shaft of the first motor (102) passes through the first box (101) via a reducer and is rotatably connected to the first box (101) via a bearing, a first gear (103) is fixedly connected to the surface of the output shaft of the first motor (102), a convex portion on the surface of the first gear (103) is rotatably connected to the inner wall of the first box (101) via a bearing, the first gear (103) is meshedly connected to the second gear (104), and the surface of the second gear (104) is The raised portion is rotatably connected to the inner wall of the first housing (101) via a bearing; a worm (105) is fixedly connected to the surface of the second gear (104); an end of the worm (105) is rotatably connected to the inner wall of the first housing (101) via a bearing; the worm (105) is meshedly connected to two worm wheels (106); raised portions on the surfaces of the two worm wheels (106) are rotatably connected to the inner wall of the first housing (101) via bearings; a third gear (107) is fixedly connected to the surfaces of the raised portions of the two worm wheels (106); and raised portions on the surfaces of the two third gears (107) are rotatably connected to the inner wall of the first housing (101) via bearings.
3. A pencil dyeing quality improvement mechanism according to claim 2, characterized in that: The two third gears (107) are respectively meshed and connected with the racks (10), and the two racks (10) are slidably connected with a slideway processed on the inner wall of the first box body (101) through a surface protrusion.
4. A pencil dyeing quality improvement mechanism according to claim 3, characterized in that: The two racks (10) penetrate through an opening processed on the surface of the first box body (101), and the surface of the first box body (101) is fixedly connected to the surface of the vertical plate (5).
5. The pencil dyeing quality improvement mechanism according to claim 1, characterized in that: The pencil dyeing quality improvement storage structure (2) comprises a second box body (201), the upper surface of the second box body (201) is fixedly connected to the lower surfaces of two racks (10), a filter screen (206) is fixedly connected in openings processed on both sides of the second box body (201), two hinges (202) are fixedly connected to the surface of the second box body (201), the left ends of the two hinges (202) are fixedly connected to the surface of a sliding door (207), the surface of the sliding door (207) is fixedly connected to a horizontal plate (203), the surface of the second box body (201) is fixedly connected to two blocks (204), and the horizontal plate (203) and the two blocks (204) are slidably connected to the surface of a vertical rod (205) through through holes processed on the surface.
6. A pencil dyeing quality improvement mechanism according to claim 1, characterized in that: A valve is installed in the middle of the discharge port (9), and the lower surface of the bottom plate (3) is processed with anti-slip patterns.