Automatic inspection device for pressing machine

Abstract

The utility model proposes an automatic inspection device for a pressing machine, comprising a shell, a lower end of a transport component fixedly connected to the shell, and one end of the transport component fixedly connected to a scanning component, adjustment components are arranged on the outer sides of both ends of the transport component, and a detection component is arranged at the middle end of the adjustment component, and a monitoring component is fixedly connected to the upper end of the shell. When the pressing machine is used to process injection molded parts, after waiting for the injection molded parts to cool and form, the adjustment component is started to drive the detection component to move, and after the detection component moves to a suitable position, the detection component is turned on to cooperate with the scanning component to detect the molded parts, and the molded parts can be taken out after the detection is qualified, so that when the pressing machine performs shaping processing on the parts, the shaped parts can be automatically detected, thereby eliminating the need for manual detection by workers, effectively improving the detection efficiency while also improving the accuracy of the detection results.

Description

Technical Field

[0001] This utility model relates to the field of pressing machine technology, and in particular to an automatic inspection device for pressing machines. Background Art

[0002] A pressing machine is a mechanical device used to process, shape, or join materials or workpieces by applying pressure.

[0003] When the pressing machine is shaping the material, the material is first injected into the shaping plate. After the material in the shaping plate cools and solidifies, the shaped part is taken out and inspected by the worker by hand to check whether the outside of the part is damaged.

[0004] While manual inspection after processing using traditional pressing machines is convenient, it is slow and prone to visual fatigue, leading to omissions or misjudgments that affect subsequent processing efficiency. Utility Model Content

[0005] To address the aforementioned problems, this invention proposes an automatic inspection device for a pressing machine, which more accurately solves the problem that the pressing machine is inconvenient to automatically inspect the shaped parts during the material shaping process.

[0006] This utility model is achieved through the following technical solution:

[0007] This utility model proposes an automatic inspection device for a pressing machine, including a housing, a cabinet door rotatably connected to the upper outer side of the housing, a three-color light fixedly connected to one end of the upper side of the housing, a bracket fixedly connected to the middle of the upper side of the housing, a display fixedly connected to the end of the bracket away from the housing, a keyboard fixedly connected to the lower end of the display, a pushing component fixedly connected to the upper middle side of the housing, a shaping component arranged above the pushing component, and transport components attached to both ends of the shaping component, the lower end of the transport component fixedly connected to the housing, a scanning component fixedly connected to one end of the transport component, adjustment components arranged on the outer sides of both ends of the transport component, a detection component arranged in the middle of the adjustment component, and a monitoring component fixedly connected to the upper end of the housing.

[0008] Furthermore, the actuating component includes a servo cylinder fixedly connected to the upper side of the middle of the housing, and the output shaft of the servo cylinder is fixedly connected to a first push plate.

[0009] Furthermore, the shaping component includes a first plastic plate disposed above the first push plate, and a second plastic plate disposed on the outer side of one end of the first plastic plate.

[0010] Furthermore, the transport component includes a first outer frame inserted into both ends of the first plastic plate and the second plastic plate, and the lower end of the first outer frame is fixedly connected to the outer shell. A conveyor belt is fixedly connected inside the lower end of the first outer frame, and the lower sides of both ends of the first plastic plate and the second plastic plate are in contact with the conveyor belt.

[0011] Furthermore, the scanning component includes a mounting bracket fixedly connected to the outer side of one end of the first outer frame, and a barcode reader is fixedly connected to the end of the mounting bracket away from the first outer frame.

[0012] Furthermore, the adjustment component includes a second outer frame disposed on the outer sides of both ends of the first outer frame, and the lower end of the second outer frame is fixedly connected to the outer shell, a first slide rail is fixedly connected to the inner side of the upper end of the second outer frame, and a slide plate is slidably connected to the outer side of the middle end of the first slide rail.

[0013] Furthermore, the detection component includes a second slide rail fixedly connected to the upper end of the slide plate, and a slider fixedly connected to the outer side of the middle end of the second slide rail, with a laser camera fixedly connected to the upper side of the slider away from the second slide rail.

[0014] Furthermore, the monitoring component includes a frame fixedly connected to the outer side of the middle of the housing, and a single-point pressure detection pressing mold fixedly connected to one side of the upper end of the frame, and a whole-plate pressure detection pressing mold fixedly connected to the upper side of the end of the frame away from the single-point pressure detection pressing mold.

[0015] The beneficial effects of this utility model are:

[0016] The present invention proposes a method for processing injection-molded parts using a pressing machine. First, a transport component moves the molding component above the pushing component. Then, the pushing component is activated, causing the molding component to move. Once the molding component is in the appropriate position, injection molding is performed. During the process, a monitoring component monitors the material forming process. After the injection-molded part cools and solidifies, an adjustment component is activated to move the detection component. Once the detection component is in the appropriate position, it is activated in conjunction with a scanning component to inspect the formed part. After passing the inspection, the formed part can be removed. This allows the pressing machine to automatically inspect the molded part during the molding process, eliminating the need for manual inspection by workers. This effectively improves inspection efficiency and the accuracy of the inspection results. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the automatic inspection device for a pressing machine according to the present invention;

[0018] Figure 2 This is a schematic diagram of the internal structure of the upper part of the outer shell of the automatic inspection device for a pressing machine according to this utility model.

[0019] Figure 3 for Figure 2A first-person perspective 3D structural diagram;

[0020] Figure 4 for Figure 2 A schematic diagram of the three-dimensional structure from a second perspective;

[0021] Figure 5 for Figure 3 A schematic diagram of the structure at center A;

[0022] Figure 6 This is an enlarged schematic diagram of the structure at the adjustment component and the detection component;

[0023] Figure 7 for Figure 6 Enlarged schematic diagram of the structure at point B.

[0024] The attached figures are labeled as follows:

[0025] 1. Outer shell; 11. Cabinet door; 12. Tri-color light; 13. Bracket; 14. Monitor; 15. Keyboard; 2. Servo cylinder; 21. First push plate; 3. First plastic plate; 31. Second plastic plate; 4. First outer frame; 41. Conveyor belt; 5. Fixing frame; 51. Code reader; 6. Second outer frame; 61. First slide rail; 62. Slide plate; 7. Second slide rail; 71. Slider; 72. Laser camera; 8. Frame; 81. Single-point pressure detection pressing mold; 82. Whole plate pressure detection pressing mold. Detailed Implementation

[0026] To more clearly and completely illustrate the technical solution of this utility model, the following description, in conjunction with the accompanying drawings, will further explain this utility model.

[0027] Please refer to Figure 1 - Figure 7This utility model proposes an automatic inspection device for a pressing machine, comprising a housing 1, a cabinet door 11 rotatably connected to the upper outer side of the housing 1, a three-color light 12 fixedly connected to one upper end of the housing 1, a bracket 13 fixedly connected to the middle of the upper side of the housing 1, a display 14 fixedly connected to the end of the bracket 13 away from the housing 1, a keyboard 15 fixedly connected to the lower end of the display 14, a pushing component fixedly connected to the upper middle side of the housing 1, a shaping component disposed above the pushing component, and transport components attached to both ends of the shaping component, the lower end of the transport component fixedly connected to the housing 1, a scanning component fixedly connected to one end of the transport component, adjustment components disposed on the outer sides of both ends of the transport component, a detection component disposed in the middle of the adjustment component, and a monitoring component fixedly connected to the upper end of the housing 1. The device is used in pressing... When the machine processes injection molded parts, the transport component first moves the molding component above the pushing component. Then, the pushing component is activated, causing the molding component to move. Once the molding component is in the appropriate position, injection molding is performed. During the process, the monitoring component monitors the material forming process. After the injection-molded part cools and solidifies, the adjustment component is activated, moving the detection component. Once the detection component is in the appropriate position, it works in conjunction with the scanning component to inspect the molded part. After passing the inspection, the molded part can be removed. This allows the pressing machine to automatically inspect the molded part during the molding process, eliminating the need for manual inspection by workers. This effectively improves inspection efficiency and the accuracy of the inspection results.

[0028] Please refer to Figure 2 The pushing component includes a servo cylinder 2 fixedly connected to the upper side of the middle of the housing 1, and a first push plate 21 fixedly connected to the output shaft of the servo cylinder 2. When the servo cylinder 2 is started, the servo cylinder 2 pushes the first push plate 21 to move, so that the first push plate 21 lifts the shaping component, which facilitates the adjustment of the position of the shaping component.

[0029] Please refer to Figure 3 and Figure 4 The shaping component includes a first plastic plate 3 disposed above the first push plate 21, and a second plastic plate 31 disposed on the outer side of one end of the first plastic plate 3, so as to facilitate the shaping of the material using the first plastic plate 3 and the second plastic plate 31.

[0030] Please refer to Figure 3 , Figure 4 and Figure 5 The transport component includes a first outer frame 4 inserted at both ends of a first plastic plate 3 and a second plastic plate 31, and the lower end of the first outer frame 4 is fixedly connected to the outer shell 1. A conveyor belt 41 is fixedly connected inside the lower end of the first outer frame 4, and the lower sides of both ends of the first plastic plate 3 and the second plastic plate 31 are in contact with the conveyor belt 41. When the conveyor belt 41 is started, it transports the first plastic plate 3 and the second plastic plate 31 under the support of the first outer frame 4.

[0031] Please refer to Figure 1 , Figure 2 and Figure 5 The scanning component includes a mounting bracket 5 fixedly connected to the outer side of one end of the first outer frame 4, and a barcode reader 51 fixedly connected to the end of the mounting bracket 5 away from the first outer frame 4. The barcode reader 51 scans the barcode on the outer side of the shaped part under the support of the mounting bracket 5.

[0032] Please refer to Figure 6 The adjustment component includes a second outer frame 6 disposed on the outer sides of both ends of the first outer frame 4, and the lower end of the second outer frame 6 is fixedly connected to the outer shell 1. A first slide rail 61 is fixedly connected to the inner side of the upper end of the second outer frame 6, and a slide plate 62 is slidably connected to the outer side of the middle end of the first slide rail 61. The slide plate 62 drives the second slide rail 7 to move and adjust under the limit of the first slide rail 61 and 60, so as to facilitate the laser camera 72 to inspect the parts.

[0033] Please refer to Figure 7 The detection component includes a second slide rail 7 fixedly connected to the upper end of the slide plate 62, and a slider 71 fixedly connected to the outer side of the middle end of the second slide rail 7. A laser camera 72 is fixedly connected to the upper side of the end of the slider 71 away from the second slide rail 7. The laser camera 72 moves with the assistance of the slider 71 and the second slide rail 7, thereby using the laser camera 72 to detect whether the parts are qualified.

[0034] Please refer to Figure 4 The monitoring component includes a frame 8 fixedly connected to the outer side of the middle of the outer shell 1, and a single-point pressure detection pressing mold 81 fixedly connected to one side of the upper end of the frame 8. A whole-plate pressure detection pressing mold 82 is fixedly connected to the upper side of the end of the frame 8 away from the single-point pressure detection pressing mold 81. During the shaping process, the material is squeezed and shaped by the single-point pressure detection pressing mold 81 and the whole-plate pressure detection pressing mold 82 under the support of the frame 8, and the pressure is detected, which facilitates the detection of pressure value.

[0035] In this embodiment

[0036] When processing materials using a pressing machine, the first plastic plate 3 and the second plastic plate 31 are first placed on the conveyor belt 41 in sequence. Then, the conveyor belt 41, supported by the first outer frame 4, moves the first plastic plate 3 and the second plastic plate 31. When the first plastic plate 3 and the second plastic plate 31 move above the first push plate 21, the servo cylinder 2 is activated to push the first push plate 21, causing the first push plate 21 to lift the first plastic plate 3 and the second plastic plate 31. Subsequently, the material is injected into the first plastic plate 3 and the second plastic plate 31 for shaping. During the molding process, the material is extruded and shaped by a single-point pressure testing die 81 and a whole-plate pressure testing die 82, and the pressure is tested. After the material cools and solidifies, the barcode reader 51, the first slide rail 61, and the laser camera 72 are activated. The barcode reader 51 scans the barcode on the part, and the slide plate 62 is used to adjust the position of the second slide rail 7, the slider 71, and the laser camera 72. The laser camera 72 detects whether the part is qualified. When an unqualified part is detected, an alarm is triggered by the three-color light 12. After the test is completed, the part can be removed.

[0037] Of course, there may be other implementations of this utility model. Based on this implementation, other implementations obtained by those skilled in the art without any creative effort are all within the scope of protection of this utility model.

Claims

1. An automatic inspection device for a press machine, comprising a housing, characterized in that; The cabinet door is rotatably connected to the outer side of the upper end of the shell, and a three-color light is fixedly connected to one end of the upper side of the shell, a bracket is fixedly connected to the middle end of the upper side of the shell, and a display is fixedly connected to the end of the bracket away from the shell, a keyboard is fixedly connected to the lower end of the display, and a pushing component is fixedly connected to the upper side of the middle end of the shell, a shaping component is arranged above the pushing component, and transport components are attached to both ends of the shaping component, the lower end of the transport component is fixedly connected to the shell, and a scanning component is fixedly connected to one end of the transport component, adjustment components are arranged on the outer sides of both ends of the transport component, and a detection component is arranged at the middle end of the adjustment component, and a monitoring component is fixedly connected to the upper end of the shell.

2. The automatic inspection device for a laminating machine according to claim 1, characterized in that: The pushing assembly comprises a servo cylinder fixedly connected to the upper side of the middle end of the shell, and the output shaft of the servo cylinder is fixedly connected to a first pushing plate.

3. The automatic inspection device for a laminating machine according to claim 2, characterized in that: The shaping component comprises a first plastic plate arranged above the first push plate, and a second plastic plate is arranged on the outer side of one end of the first plastic plate.

4. The automatic inspection device for a laminating machine according to claim 3, characterized in that: The transport component includes a first outer frame inserted at both ends of the first plastic plate and the second plastic plate, and the lower end of the first outer frame is fixedly connected to the outer shell, a conveyor belt is fixedly connected inside the lower end of the first outer frame, and the lower sides of both ends of the first plastic plate and the second plastic plate are in contact with the conveyor belt.

5. The automatic inspection device for a laminating machine according to claim 4, characterized in that: The scanning assembly comprises a fixing frame fixedly connected to the outside of one end of the first outer frame, and a code reader is fixedly connected to one end of the fixing frame away from the first outer frame.

6. The automatic inspection device for a laminating machine according to claim 4, characterized in that: The adjustment component includes a second outer frame arranged outside both ends of the first outer frame, and the lower end of the second outer frame is fixedly connected to the outer shell, the inner side of the upper end of the second outer frame is fixedly connected to the first slide rail, and the outer side of the middle end of the first slide rail is slidably connected to a slide plate.

7. The automatic inspection device for a laminating machine according to claim 1, characterized in that: The detection component includes a second slide rail fixedly connected to the upper end of the slide plate, and a slider is fixedly connected to the outer side of the middle end of the second slide rail, and a laser camera is fixedly connected to the upper side of one end of the slider away from the second slide rail.

8. The automatic inspection device for a laminating machine according to claim 1, characterized in that: The monitoring component includes a frame fixedly connected to the outer side of the middle end of the shell, and a single-point pressure detection pressing mold is fixedly connected to one side of the upper end of the frame, and a whole-board pressure detection pressing mold is fixedly connected to the upper side of one end of the frame away from the single-point pressure detection pressing mold.

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