An automatic loading device for vanadium-nitrogen alloy finished products
By using the combination of controller, electro-hydraulic rod and distance sensor in the automatic filling device of vanadium nitrogen alloy, the distance sensor is ensured to be fixed in the distance between the discharge pipe and the loading box, and using electric push rods and servo motors to drive the discharge barrel vibration, the loading error problem caused by material drop in the existing device is solved, and the loading accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202420684037.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-04
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-04-04
AI Technical Summary
After the weight sensor detects that the weight meets the standard, some of the materials in the discharger's discharger's automatic loading device has been dropped, resulting in a large loading weight error and a risk of blocking materials.
The combination of controller, electric hydraulic rod, lift plate and distance sensor is used to ensure that the spacing between the bottom surface of the discharge pipe and the loading box is fixed and small. The electric push rod is used to drive the push column to push and close the seal plate to avoid material falling, and the servo motor and cam drive the discharge barrel to vibrate to ensure smooth material falling.
It effectively avoids loading errors caused by material drop after the weighing sensor detects that the weight meets the standard, improves the accuracy and efficiency of the loading, reduces the risk of material blockage, and improves the working quality of the device.
Smart Images

Figure CN222728294U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production of vanadium-nitrogen alloy finished products, and more specifically to an automatic loading device for vanadium-nitrogen alloy finished products. Background Art
[0002] Vanadium-nitrogen alloy is an important alloy material, the main components of which are vanadium and nitrogen. Vanadium-nitrogen alloy has the advantages of high hardness, high strength, wear resistance, and corrosion resistance, and is widely used in many fields. At present, vanadium-nitrogen alloy is mainly used in the steel metallurgical industry to produce high-strength, high-hardness, and wear-resistant steel. After the vanadium-nitrogen alloy product is produced, it needs to be loaded.
[0003] After searching, the utility model patent with announcement number CN217295102U discloses an automatic loading device for vanadium-nitrogen alloy finished products, including a horizontal conveyor, a box placing machine and a material placing machine are arranged on the left side of the top of the horizontal conveyor, a weighing sensor located below the discharge port of the material placing machine is fixedly connected to the top of the horizontal conveyor, a loading box is placed on the top of the weighing sensor, a box loading mechanism is arranged on the back of the box placing machine, a material placing mechanism is arranged on the front end of the horizontal conveyor, the box placing machine includes a first box body, and a material placing port is arranged on the right side of the bottom of the first box body; the patent senses the weight of the vanadium-nitrogen alloy in the loading box by arranging a weighing sensor on the top of the horizontal conveyor, and can quickly cut off the material placing of the material placing machine when the weight reaches the standard, thereby avoiding too much or too little vanadium-nitrogen alloy in the box, thereby achieving accurate loading and improving the loading efficiency. Since the box placing, material placing and conveying are all completed by machines, human resources can be saved and production capacity can be improved.
[0004] However, the above patent still has the following shortcomings: the weight of the vanadium-nitrogen alloy in the charging box is weighed by a weighing sensor, and the discharge of the discharger is quickly cut off when the weight reaches the standard. However, when the weighing sensor detects that the weight reaches the standard, a part of the material is already in a falling state at the discharge port of the discharger. This part of the material will cause excess after falling into the box, which will cause a large weight error of the charging; and because the vanadium-nitrogen alloy finished product has a certain shape, there is a risk of blocking when it is discharged from the discharger. For this reason, we propose an automatic loading device for vanadium-nitrogen alloy finished products. Utility Model Content
[0005] In view of the problems existing in the prior art, the utility model aims to provide an automatic loading device for vanadium nitrogen alloy finished products.
[0006] In order to solve the above problems, the utility model adopts the following technical solutions:
[0007] A device for automatically loading vanadium-nitrogen alloy finished products comprises a base, a conveyor is arranged on the top surface of the base, a vertical frame is arranged on the top surface of the base, a support plate is fixedly connected to the top of the vertical frame, a plurality of electric hydraulic rods are fixedly installed on the bottom surface of the support plate, the output ends of the plurality of electric hydraulic rods extend to the top of the support plate and are fixedly connected to a lifting plate, a pushing mechanism is arranged on the lifting plate, a discharge barrel is arranged in the middle of the pushing mechanism, a discharge pipe is arranged at the bottom of the discharge barrel, the inner cavity of the discharge pipe is rotatably connected to two sealing plates, electric push rods are fixedly installed on both sides of the discharge pipe, the output ends of the two electric push rods extend to the inner cavity of the discharge pipe and are fixedly connected to push columns, the side surfaces of the push columns are in contact with the bottom surface of the sealing plate, and two distance sensors are fixedly installed on the bottom surface of the discharge pipe.
[0008] As a preferred solution of the utility model, the pushing mechanism includes a plurality of support seats fixedly connected to the top surface of the lifting plate and a servo motor fixedly installed on the top surface of the lifting plate, the inner sides of the support seats are fixedly connected with springs, the ends of the springs are in contact with the side surfaces of the discharge barrel, the side surfaces of the discharge barrel are fixedly connected with support slide rods, the ends of the support slide rods are movably connected to the support seats, the output shaft of the servo motor is fixedly connected with a cam, and the side surfaces of the cam are in contact with the side surfaces of the discharge barrel.
[0009] As a preferred solution of the utility model, a weighing sensor is arranged on the conveyor, a charging box is placed on the top surface of the weighing sensor, and the bottom end of the discharge pipe extends to the inner cavity of the charging box.
[0010] As a preferred solution of the utility model, the middle parts of the support plate and the lifting plate are both provided with through holes, the discharge barrel is sleeved inside the through hole, and the outer diameter of the discharge barrel is smaller than the inner diameter of the through hole.
[0011] As a preferred solution of the utility model, the top end and both sides of the sealing plate are respectively in contact with the inner wall of the discharge pipe.
[0012] As a preferred solution of the present utility model, a controller is fixedly installed on the outer side of the conveyor.
[0013] Compared with the prior art, the advantages of the present invention are:
[0014] (1) In the present invention, the controller, electric hydraulic rod, lifting plate and distance sensor are used in coordination to ensure that the distance between the bottom surface of the discharge pipe and the top surface of the vanadium-nitrogen alloy finished product in the loading box is fixed and small. When the weighing sensor detects that the weight of the vanadium-nitrogen alloy finished product in the loading box reaches the required weight, the electric push rod drives the push column to push the sealing plate closed. At this time, since the distance between the bottom end of the discharge pipe and the loading box is small, it is effectively avoided that after the weighing sensor detects that the weight has reached the standard, a part of the material under the discharge pipe is in a falling state, and this part of the material will fall into the loading box and cause the problem of overweight, thereby ensuring that the error of material loading is controlled within a certain small range, thereby improving the working quality of the automatic loading device for vanadium-nitrogen alloy finished products.
[0015] (2) In the utility model, when the vanadium-nitrogen alloy finished product in the discharge barrel falls, the servo motor is used to drive the cam to rotate, and the rotation of the cam is used to push the discharge barrel. At the same time, the elastic force of the spring is used to drive the discharge barrel to reset, so that the discharge barrel and the discharge pipe move forward and backward, so that the material in the discharge barrel has a sense of vibration, ensuring that the material falls smoothly, thereby improving the working quality of the automatic loading device for vanadium-nitrogen alloy finished products. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a structural schematic diagram of the lifting plate of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the discharge barrel of the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the discharge pipe of the utility model;
[0020] Figure 5 It is a cross-sectional schematic diagram of the discharge barrel of the utility model.
[0021] Description of the numbers in the figure:
[0022] 1. Base; 2. Conveyor; 3. Stand; 4. Support plate; 5. Electric hydraulic rod; 6. Lifting plate; 7. Pushing mechanism; 8. Discharge barrel; 9. Discharge pipe; 10. Sealing plate; 11. Electric push rod; 12. Push column; 13. Distance sensor; 14. Support seat; 15. Spring; 16. Servo motor; 17. Cam; 18. Support slide bar; 19. Perforation; 20. Weighing sensor; 21. Loading box; 22. Controller. DETAILED DESCRIPTION
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0026] Example:
[0027] See also Figure 1-5 A vanadium-nitrogen alloy finished product automatic loading device comprises a base 1, a conveyor 2 is arranged on the top surface of the base 1, a stand 3 is arranged on the top surface of the base 1, a support plate 4 is fixedly connected to the top of the stand 3, a plurality of electric hydraulic rods 5 are fixedly installed on the bottom surface of the support plate 4, the output ends of the plurality of electric hydraulic rods 5 are extended to the top of the support plate 4 and are fixedly connected to a lifting plate 6, a pushing mechanism 7 is arranged on the lifting plate 6, a discharge barrel 8 is arranged in the middle of the pushing mechanism 7, a discharge pipe 9 is arranged at the bottom of the discharge barrel 8, the inner cavity of the discharge pipe 9 is rotatably connected to two sealing plates 10, electric push rods 11 are fixedly installed on both sides of the discharge pipe 9, the output ends of the two electric push rods 11 are extended to the inner cavity of the discharge pipe 9 and are fixedly connected to push columns 12, the side surfaces of the push columns 12 are in contact with the bottom surface of the sealing plate 10, and two distance sensors 13 are fixedly installed on the bottom surface of the discharge pipe 9.
[0028] For details, please refer to Figures 1 to 3The pushing mechanism 7 includes a plurality of support seats 14 fixedly connected to the top surface of the lifting plate 6 and a servo motor 16 fixedly installed on the top surface of the lifting plate 6. The inner side surfaces of the support seats 14 are fixedly connected with springs 15, and the ends of the springs 15 are in contact with the side surfaces of the discharge barrel 8. The side surfaces of the discharge barrel 8 are fixedly connected with support slide bars 18, and the ends of the support slide bars 18 are movably sleeved with the support seats 14. The output shaft of the servo motor 16 is fixedly sleeved with a cam 17, and the side surfaces of the cam 17 are in contact with the side surfaces of the discharge barrel 8.
[0029] In this embodiment, the discharge barrel 8 is supported by the cooperation of the support seat 14 and the support slide bar 18, and the discharge barrel 8 is driven to reset by the elastic force of the spring 15.
[0030] For details, please refer to Figure 1 and Figure 2 A weighing sensor 20 is provided on the conveyor 2 , a charging box 21 is placed on the top surface of the weighing sensor 20 , and the bottom end of the discharge pipe 9 extends to the inner cavity of the charging box 21 .
[0031] In this embodiment, a loading box 21 is used to catch the vanadium-nitrogen alloy products dropped from the discharge pipe 9, and a weighing sensor 20 is used to weigh the dropped vanadium-nitrogen alloy products. The loading box 21 can be placed on the weighing sensor 20 by an existing box placing machine.
[0032] For details, please refer to Figure 1 and Figure 2 A through hole 19 is formed in the middle of the support plate 4 and the lifting plate 6 , and the discharge barrel 8 is sleeved on the inner side of the through hole 19 . The outer diameter of the discharge barrel 8 is smaller than the inner diameter of the through hole 19 .
[0033] In this embodiment, the discharge barrel 8 can be shaken in the perforation 19 .
[0034] For details, please refer to Figure 4 The top and both sides of the sealing plate 10 are respectively fitted with the inner wall of the discharge pipe 9.
[0035] In this embodiment, it is ensured that the sealing plate 10 can completely seal the vanadium-nitrogen alloy finished product in the discharge pipe 9 .
[0036] For details, please refer to Figure 1 A controller 22 is fixedly installed on the outer side of the conveyor 2.
[0037] In this embodiment, the device is controlled by a controller 22 .
[0038] Working principle: When in use, first put the vanadium-nitrogen alloy finished product into the inner cavity of the discharge barrel 8. When the loading box 21 is moved to the bottom of the discharge pipe 9 by the conveyor 2, the electric hydraulic rod 5 is started to drive the lifting plate 6 and the discharge barrel 8 to move downward, and the distance sensor 13 is used to detect the distance between the bottom surface of the discharge pipe 9 and the bottom surface of the inner cavity of the charging box 21. Then the electric push rod 11 is started to drive the push column 12 to move outward. At this time, the sealing plate 10 flips downward, so that the vanadium-nitrogen alloy finished product in the discharge barrel 8 falls from the discharge pipe 9 into the charging box 21. As the vanadium-nitrogen alloy finished product material in the charging box 21 increases, the distance sensor 13 detects that the distance between the discharge pipe 9 and the material is shortened. At this time, the controller 22 controls the electric hydraulic rod 5 to drive the lifting plate 6 and the discharge barrel 8 to move upward, so that the bottom surface of the discharge pipe 9 and the material are always at the rated distance. Then, when the material in the discharge barrel 8 falls, the servo is started. The motor 16 drives the cam 17 to rotate, and the rotation of the cam 17 is used to push the discharge barrel 8, and the elastic force of the spring 15 is used to drive the discharge barrel 8 to reset, so that the discharge barrel 8 and the discharge pipe 9 move forward and backward, so that the material in the discharge barrel 8 has a sense of vibration, thereby assisting the material to fall, and at the same time, the fallen vanadium-nitrogen alloy products are evenly loaded into the charging box 21. Finally, when the weighing sensor 20 detects that the weight of the vanadium-nitrogen alloy products in the charging box 21 reaches the required weight, the electric push rod 11 is started to drive the push column 12 to push the sealing plate 10, and the sealing plate 10 is used to prevent the material in the discharge pipe 9 from falling. In addition, the distance between the bottom end of the discharge pipe 9 and the charging box 21 is small, which effectively avoids the situation where a part of the material under the discharge pipe 9 is in a falling state after the weighing sensor 20 detects that the weight meets the standard, and this part of the material falls into the charging box 21, which will cause the problem of overweight.
[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical solution and improved concept of the present invention, which should be included in the protection scope of the present invention.
Claims
1. An automatic loading device for finished vanadium-nitrogen alloy products, comprising a base (1), characterized in that: The top surface of the base (1) is provided with a conveyor (2), the top surface of the base (1) is provided with a stand (3), the top of the stand (3) is fixedly connected to a support plate (4), the bottom surface of the support plate (4) is fixedly installed with a plurality of electric hydraulic rods (5), the output ends of the plurality of electric hydraulic rods (5) all extend to the top of the support plate (4) and are fixedly connected to a lifting plate (6), the lifting plate (6) is provided with a pushing mechanism (7), and a discharge barrel (8) is provided in the middle of the pushing mechanism (7). ), a discharge tube (9) is arranged at the bottom of the discharge barrel (8), the inner cavity of the discharge tube (9) is rotatably connected to two sealing plates (10), electric push rods (11) are fixedly installed on both sides of the discharge tube (9), the output ends of the two electric push rods (11) extend to the inner cavity of the discharge tube (9) and are fixedly connected to push columns (12), the side surfaces of the push columns (12) are in contact with the bottom surface of the sealing plate (10), and two distance sensors (13) are fixedly installed on the bottom surface of the discharge tube (9).
2. The automatic loading device for finished vanadium-nitrogen alloy products according to claim 1 is characterized in that: The pushing mechanism (7) comprises a plurality of support seats (14) fixedly connected to the top surface of the lifting plate (6) and a servo motor (16) fixedly installed on the top surface of the lifting plate (6); the inner side surfaces of the support seats (14) are fixedly connected with springs (15); the ends of the springs (15) are in contact with the side surfaces of the discharge barrel (8); the side surfaces of the discharge barrel (8) are fixedly connected with support slide bars (18); the ends of the support slide bars (18) are movably sleeved with the support seats (14); the output shaft of the servo motor (16) is fixedly sleeved with a cam (17); the side surfaces of the cam (17) are in contact with the side surfaces of the discharge barrel (8).
3. The automatic loading device for finished vanadium-nitrogen alloy products according to claim 1 is characterized in that: The conveyor (2) is provided with a weighing sensor (20), a loading box (21) is placed on the top surface of the weighing sensor (20), and the bottom end of the discharge pipe (9) extends to the inner cavity of the loading box (21).
4. The automatic loading device for finished vanadium-nitrogen alloy products according to claim 1 is characterized in that: The support plate (4) and the lifting plate (6) are both provided with a through hole (19) in the middle, the discharge barrel (8) is sleeved inside the through hole (19), and the outer diameter of the discharge barrel (8) is smaller than the inner diameter of the through hole (19).
5. The automatic loading device for finished vanadium-nitrogen alloy products according to claim 1 is characterized in that: The top end and both sides of the sealing plate (10) are respectively in contact with the inner wall of the discharge pipe (9).
6. The automatic loading device for finished vanadium-nitrogen alloy products according to claim 1, characterized in that: A controller (22) is fixedly mounted on the outer side of the conveyor (2).
Citation Information
Patent Citations
Vanadium-nitrogen alloy finished product automatic charging device
CN217295102U