A high-speed PF line turnout guide device
By designing the T-link support curved rails at the outlet of the high-line baler and using optical wheels to replace the roller set, the problem of frequent bearing damage caused by large forces of the roller set is solved, and lower replacement work strength and cost are achieved, as well as higher device service life and practicality.
Patent Information
- Application Number
- CN202421497843.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The PF line switch at the exit of the existing high-line baler realizes the conveying chain turning through the roller group, resulting in a large force on the roller group and frequent damage to the roller bearings, which requires frequent replacement, which is time-consuming and labor-intensive, and is costly.
A high-line PF line switch guide device is designed, using a T-shaped connecting rod to support the curved rails, and an optical wheel is used to replace the traditional roller set to realize the turning of the conveyor chain.
The conveyor chain turns through the optical wheels reduces dependence on the roller set, reduces the working strength and cost of replacing the roller bearings, and improves the service life and practicality of the device.
Smart Images
Figure CN222728442U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of PF wires, in particular to a high-speed PF line turnout guide device. Background Art
[0002] The high wire packing machine is an instrument used in the metallurgical industry to pack metal wires such as steel wire, iron wire, and copper wire. It has the characteristics of novel structure, high technical content, good rigidity and stability, high degree of automation, beautiful appearance, and energy saving. Figure 1 As shown in the figure, the existing PF line turnout at the exit of the second high-speed line baler uses a roller group to achieve the purpose of turning the conveyor chain, but the conveyor chain here achieves a 135° turn, which will cause the roller group to be subjected to great force and the roller bearings to be frequently damaged. Usually, the service life of the roller is 7-9 days, and it needs to be replaced in time after damage. Frequent replacement of turnout roller bearings is not only time-consuming and labor-intensive, labor-intensive, and costly, but also difficult to control, which will frequently cause equipment failures and bring great inconvenience to equipment maintenance. Utility Model Content
[0003] The utility model provides a high-speed PF line turnout guide device, which aims to solve the problem that when a conveyor chain is turned by a roller group, the roller group is subjected to a large force, which may cause damage to the roller bearings, and frequent replacement of the roller bearings is time-consuming and labor-intensive, and has high production costs.
[0004] To achieve its purpose, the utility model adopts the following technical solutions:
[0005] A high-speed PF line turnout guide device comprises a straight rail, one side of the straight rail is connected to a curved rail through a turnout tongue, the inner side of the curved rail is connected to a T-shaped connecting rod, the side wall of the T-shaped connecting rod at the intersection of the horizontal and vertical parts is vertically connected to a rotating shaft, the rotating shaft is connected to a light wheel, and the outer wall of the light wheel is in contact with the inner wall of the curved rail.
[0006] Furthermore, the connection between the rotating shaft and the optical wheel is supported by a bearing.
[0007] Furthermore, a hub is provided on the inner side of the light wheel.
[0008] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0009] The high-speed PF line turnout guide device provided by the utility model supports the curved rail by arranging a T-shaped connecting rod, and uses a light wheel to replace the traditional roller group, thereby achieving the purpose of turning the conveyor chain. There is no need to frequently replace a large number of damaged rollers, which reduces the workload and production cost of replacement. In addition, the light wheel has a simple structure and runs well after installation. It only needs to replace the bearings once a year, and it is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1It is a schematic diagram of the structure of the existing high-speed PF line turnout guide device;
[0011] Figure 2 This is a schematic diagram of the structure of the high-speed PF line turnout guide device of the utility model;
[0012] In the figure: 1-straight rail; 2-turnout tongue; 3-curved rail; 4-smooth wheel; 5-T-type connecting rod; 6-bearing; 7-wheel hub; 8-roller assembly. DETAILED DESCRIPTION
[0013] The utility model is further described below in conjunction with the accompanying drawings:
[0014] like Figure 2 As shown, the utility model is a high-speed PF line turnout guide device, comprising a straight rail 1, one side of the straight rail 1 is connected to a curved rail 3 through a turnout tongue 2, the inner side of the curved rail 3 is connected to a T-shaped connecting rod 5 made of channel steel, the side wall of the T-shaped connecting rod 5 at the intersection of the horizontal and vertical parts is vertically connected to a rotating shaft, a light wheel 4 is connected to the rotating shaft, and the connection between the rotating shaft and the light wheel 4 is supported by a bearing 6, the outer wall of the light wheel 4 is in contact with the inner wall of the curved rail 3, and a hub 7 is provided on the inner side of the light wheel 4.
[0015] When in use, first make a r600mm light wheel 4 according to the size of the curved rail at the turnout of the PF line equipment, then weld the hub 7 on the inside of the light wheel 4 for support, and then install the light wheel 4 on the rotating shaft of the T-shaped connecting rod 5 in the curved rail 3, and replace the roller group with the light wheel to achieve the purpose of turning the conveyor chain.
Claims
1. A high-speed PF line turnout guide device, comprising a straight rail (1), one side of the straight rail (1) being connected to a curved rail (3) via a turnout tongue (2), characterized in that: The inner side of the curved track (3) is connected to a T-shaped connecting rod (5), the side wall of the T-shaped connecting rod (5) at the intersection of the horizontal and vertical parts is vertically connected to a rotating shaft, the rotating shaft is connected to a light wheel (4), and the outer wall of the light wheel (4) is in contact with the inner wall of the curved track (3).
2. A high-speed PF line turnout guide device as claimed in claim 1, characterized in that: The connection between the rotating shaft and the optical wheel (4) is supported by a bearing (6).
3. A high-speed PF line turnout guide device as claimed in claim 2, characterized in that: A hub (7) is provided on the inner side of the smooth wheel (4).