Alloy bar shearing and stacking assembly

Abstract

The utility model discloses an alloy bar shearing and stacking assembly which comprises a shearing machine and a stacking car. The shearing machine is connected with the piling car through a blanking mechanism; the piling car comprises a bottom plate, a first limiting column, a second limiting column, a supporting piece and a side protection plate. A first limiting column and a second limiting column are fixedly connected to the two sides of the upper end of the bottom plate in the length direction correspondingly, and the second limiting column is detachably connected with the discharging mechanism. Side protection plates are fixedly connected to the two sides of the upper end of the bottom plate in the width direction; the supporting piece is located between the first limiting column and the second limiting column and fixedly connected with the upper end face of the bottom plate. The bottom plate, the first limiting column, the second limiting column and the two side protection plates define an alloy bar stacking area. When the alloy bars are placed in the alloy bar stacking area, the bottom ends of the alloy bars on the bottommost layer are supported on the supporting pieces, and a binding piece avoiding area is formed between the bottom ends of the alloy bars on the bottommost layer and the bottom plate.

Description

Technical Field

[0001] The utility model relates to the field of electrolytic aluminum production, in particular to an alloy rod shearing and stacking component. Background Art

[0002] Aluminum alloy round bars are a product produced by electrolytic aluminum manufacturers. They need to be sheared according to customer requirements. The original length is about 8 meters, and after shearing, it is 450mm~650mm. The weight of each piece is about 15Kg~25Kg. 24 pieces are packed into a stack. The daily output of a single production line is more than 60T, and the daily shearing volume is more than 3,000 pieces.

[0003] In the shearing and packaging process of alloy bars, the sheared bars have always been manually stacked and packaged. The entire stacking and packaging process is time-consuming and labor-intensive, and has high labor intensity. It increases the workload of production workers and reduces the production efficiency of alloy bars. Patent No. CN202020694996.1 discloses an aluminum long bar sawing and stacking and bundling production line. Although it can realize the sawing and bundling operations of aluminum alloy bars, its structure is very complicated and expensive, which seriously increases the production cost of aluminum alloy bars. At the same time, it occupies a large space and is not easy to install and use in a smaller production workshop. Therefore, it is necessary to study an alloy bar shearing and stacking assembly to solve the above problems. Summary of the invention

[0004] The utility model aims to solve the above problems and provide an alloy rod shearing and stacking assembly which has a simple structure and is convenient to use.

[0005] In order to achieve the above purpose, the technical solution of the utility model is:

[0006] An alloy rod shearing and stacking assembly comprises a shearing machine for shearing alloy rods and a stacking truck for collecting and transporting the sheared alloy rods; the shearing machine and the stacking truck are connected through a blanking mechanism, and the sheared alloy rods are collected into the stacking truck through the blanking mechanism; the stacking truck comprises a bottom plate, a first limiting column, a second limiting column, a support member, and a side guard plate; the outer periphery of the bottom end of the bottom plate is rotatably connected to a traveling wheel, and the first limiting column and the second limiting column are respectively fixedly connected on both sides of the length direction of the upper end of the bottom plate, and the second limiting column and the side guard plate are fixedly connected to the bottom plate. The blanking mechanism is detachably connected; side guard plates are fixedly connected on both sides of the upper width direction of the bottom plate, and the distance between the two side guard plates is greater than the length of the alloy rod after shearing; the support member is located between the first limit column and the second limit column and the support member is fixedly connected to the upper surface of the bottom plate; the bottom plate, the first limit column, the second limit column and the two side guard plates together form an alloy rod stacking area; when the alloy rods are placed in the alloy rod stacking area, the bottom end of the alloy rods in the bottom layer is supported on the support member, and a binding member avoidance area is formed between the bottom end of the alloy rods in the bottom layer and the bottom plate.

[0007] Furthermore, the first limit column, the second limit column, and the support member are arranged in correspondence, and two of the first limit column, the second limit column, and the support member are each provided, and the two first limit columns, the second limit column, and the support member are all arranged along the width direction of the bottom plate; the spacing between the two support members is smaller than the length of the alloy rod after shearing; when the alloy rod is placed in the alloy rod stacking area, a binding member avoidance area is formed between the bottom ends of the two ends of the alloy rods of the bottom layer and the bottom plate, and between the bottom end of the middle part of the alloy rods of the bottom layer and the bottom plate.

[0008] Furthermore, the support member is in the shape of a rectangular column, the bottom end of the support member is fixedly connected to the upper end surface of the base plate, the length direction of the support member is consistent with the length direction of the base plate, and the two ends of the length direction of the support member are respectively located on one side of the first limit column and the second limit column close to the alloy rod stacking area.

[0009] Furthermore, the distance between the first limiting column and the second limiting column is at least greater than the diameter of the alloy rod; the top height of the first limiting column is higher than the top height of the second limiting column, and a handpiece is fixedly connected to the side of the first limiting column away from the alloy rod stacking area.

[0010] Furthermore, a mounting groove is provided at the top of the second limiting column and is detachably connected to the blanking mechanism through the mounting groove; the blanking mechanism includes a guide plate arranged in an inclined shape, the higher end of the guide plate is connected to the workbench of the shearing machine through a hinge, and the lower end of the guide plate is pin-connected with a plug-in component, and the outer diameter of the plug-in component is adapted to the inner diameter of the mounting groove at the top of the second limiting column; when the second limiting column is connected to the blanking mechanism, the plug-in component is plugged into the mounting groove.

[0011] Furthermore, limit baffles are provided on both sides of the guide plate in the width direction, the length of the limit baffles is consistent with the length of the guide plate, the bottom end of the limit baffles is fixedly connected to the guide plate, and the top end of the limit baffles is inclined toward the outside of the edge of the guide plate in the width direction.

[0012] Compared with the prior art, the utility model has the following advantages and positive effects:

[0013] When the utility model performs the alloy bar shearing and stacking operation, the original alloy bar is first sheared according to the demand by the shearing machine, and then the sheared alloy bar is rolled along the blanking mechanism and falls into the alloy bar stacking area in the stacking car. After the alloy bar falls into the alloy bar stacking area, the binding piece can be used to pass through the binding piece avoidance area under the alloy bar to realize the binding and packaging operation of the alloy bar in the stacking car; the whole alloy bar shearing and packaging operation is time-saving and labor-saving, with low labor intensity, which reduces the workload of production workers and effectively improves the production efficiency of the alloy bar;

[0014] On the other hand, the entire device in the utility model has a simple structure and low cost, which reduces the production cost of the alloy rods. At the same time, it is small in size and can be operated and used in any production area, which brings convenience to the production operation of aluminum alloy rods and has excellent market promotion value. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 It is a structural schematic diagram of the utility model;

[0017] Figure 2 The top view of the stacker is shown in FIG.

[0018] Figure 3 A top view of a stacker truck loading alloy bars;

[0019] Figure 4 for Figure 3 AA cross-sectional structure diagram;

[0020] Figure 5 for Figure 3 BB cross-sectional structure diagram;

[0021] Figure 6 It is a top view structural diagram of the blanking mechanism;

[0022] Figure 7 for Figure 6 CC cross-sectional structure diagram. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work, any modifications, equivalent replacements, improvements, etc., should be included in the protection scope of the utility model.

[0024] like Figures 1 to 7As shown, this embodiment discloses an alloy rod shearing and stacking assembly, comprising a shearing machine 16 for shearing alloy rods 10, and a stacking truck for collecting and transporting the sheared alloy rods 10; the shearing machine 16 is connected to the stacking truck through a blanking mechanism, and the sheared alloy rods 10 are collected into the stacking truck through the blanking mechanism;

[0025] The stacker comprises a bottom plate 1, a first limiting column 2, a second limiting column 3, a support member 5, and a side guard plate 4; the bottom periphery of the bottom plate 1 is rotatably connected to a walking wheel 7, the first limiting column 2 and the second limiting column 3 are respectively fixedly connected to the two sides of the length direction of the upper end of the bottom plate 1, and the second limiting column 3 is detachably connected to the blanking mechanism; the side guard plates 4 are fixedly connected to the two sides of the width direction of the upper end of the bottom plate 1, and the distance between the two side guard plates 4 is slightly larger than the length of the alloy rod 10 after shearing; the first limiting column 2, the second limiting column 3. The support member 5 is arranged correspondingly, and the support member 5 is located between the first limiting column 2 and the second limiting column 3 and is fixedly connected to the upper end surface of the base plate 1; the base plate 1, the first limiting column 2, the second limiting column 3 and the two side guard plates 4 together form an alloy rod stacking area 8; when the alloy rods 10 are placed in the alloy rod stacking area 8, the bottom end of the alloy rods 10 in the bottom layer is supported on the support member 5, and a binding member avoidance area 9 for avoiding the binding member 11 is formed between the bottom end of the alloy rods 10 in the bottom layer and the base plate 1.

[0026] The support member 5 is in the shape of a rectangular column, the bottom end of the support member 5 is fixedly connected to the upper end surface of the base plate 1, the length direction of the support member 5 is consistent with the length direction of the base plate 1, and the two ends of the support member 5 in the length direction are respectively located on one side of the first limit column 2 and the second limit column 3 close to the alloy rod stacking area 8.

[0027] There are two first limit columns 2, two second limit columns 3 and two support members 5, and the two first limit columns 2, the second limit columns 3 and the support members 5 are arranged along the width direction of the base plate 1; the distance between the two support members 5 is smaller than the length of the alloy rod 10 after shearing; when the alloy rod 10 is placed in the alloy rod stacking area 8, a binding avoidance area 9 is formed between the bottom ends of the two ends of the alloy rods 10 of the bottom layer and the base plate 1, and between the bottom end of the middle part of the alloy rods 10 of the bottom layer and the base plate 1.

[0028] By setting up two first limit columns, a second limit column and a support member, the alloy bars can be placed in the alloy bar stacking area in a more stable and orderly manner. In addition, through this design, a binding member avoidance area can be added in the middle of the alloy bar, which is convenient for bundling the alloy bars in the stacker using three binding members, thereby improving the stability of the alloy bar packaging structure.

[0029] The distance between the first limiting column 2 and the second limiting column 3 is the sum of the diameters of multiple alloy rods 10; the top height of the first limiting column 2 is higher than the top height of the second limiting column 3, and the side of the first limiting column 2 away from the alloy rod stacking area 8 is fixedly connected with a handpiece 6 for facilitating the movement of the stacker.

[0030] Since the blanking mechanism is arranged at the top of the second limiting column, the alloy rod rolls too fast when rolling from the blanking mechanism. Increasing the height of the first limiting column can effectively prevent the alloy rod from rolling to the outside of the first limiting column under the action of the rolling impact force, thereby improving the use effect of the utility model.

[0031] The top of the second limiting column 3 is provided with a mounting groove 301 and is detachably connected to the blanking mechanism through the mounting groove 301; the blanking mechanism includes a guide plate 12 arranged in an inclined shape, the higher end of the guide plate 12 is connected to the workbench of the shearing machine 16 through a hinge 14, and the lower end of the guide plate 12 is pin-connected with a connector 13, and the outer diameter of the connector 13 is adapted to the inner diameter of the mounting groove 301 at the top of the second limiting column 3; when the second limiting column 3 is connected to the blanking mechanism, the connector 13 is plugged into the mounting groove 301.

[0032] Limit baffles 15 are provided on both sides of the guide plate 12 in the width direction. The length of the limit baffles 15 is consistent with the length of the guide plate 12. The bottom end of the limit baffle 15 is fixedly connected to the guide plate 12, and the top end of the limit baffle 15 is inclined toward the outer side of the edge of the guide plate 12 in the width direction.

[0033] The guide plate can rotate under the action of the hinge, and the connector can rotate relative to the bottom end of the guide plate, which makes it convenient for people to quickly realize the connection operation between the second limit column and the guide plate; when performing alloy rod stacking operations, first push the stacker to the bottom end of the guide plate, then insert the connector into the installation groove of the second limit column, and then let the sheared alloy rods roll into the stacking trolley through the guide plate. After the stacking quantity is reached, take the connector out of the installation groove, push the stacker to the packaging area, and use the bundling parts to perform bundling and packaging operations; the entire shearing and packaging operation is convenient and quick, which further improves the use effect of the utility model.

[0034] When the utility model performs the alloy bar shearing and stacking operation, the original alloy bar is first sheared according to the demand by the shearing machine, and then the sheared alloy bar is rolled along the blanking mechanism and falls into the alloy bar stacking area in the stacking car. After the alloy bar falls into the alloy bar stacking area, the binding piece can be used to pass through the binding piece avoidance area under the alloy bar to realize the binding and packaging operation of the alloy bar in the stacking car; the whole alloy bar shearing and packaging operation is time-saving and labor-saving, with low labor intensity, which reduces the workload of production workers and effectively improves the production efficiency of the alloy bar;

[0035] On the other hand, the entire device in the utility model has a simple structure and low cost, which reduces the production cost of the alloy rods. At the same time, it is small in size and can be operated and used in any production area, which brings convenience to the production operation of aluminum alloy rods and has excellent market promotion value.

Claims

1. An alloy bar shearing and stacking assembly, comprising a shearing machine for shearing alloy bars and a stacking truck for collecting and transporting the sheared alloy bars; characterized in that: The shearing machine is connected to the stacker through a blanking mechanism, and the sheared alloy rods are collected into the stacker through the blanking mechanism; the stacker comprises a base plate, a first limiting column, a second limiting column, a support member, and a side guard plate; the outer periphery of the bottom end of the base plate is rotatably connected to a walking wheel, and the first limiting column and the second limiting column are respectively fixedly connected on both sides of the length direction of the upper end of the base plate, and the second limiting column is detachably connected to the blanking mechanism; the side guard plates are fixedly connected on both sides of the width direction of the upper end of the base plate, and the distance between the two side guard plates is greater than the length of the alloy rods after shearing; the support member is located between the first limiting column and the second limiting column and the support member is fixedly connected to the upper end surface of the base plate; the base plate, the first limiting column, the second limiting column and the two side guard plates together form an alloy rod stacking area; when the alloy rods are placed in the alloy rod stacking area, the bottom end of the alloy rods at the bottom layer is supported on the support member, and a binding member avoidance area is formed between the bottom end of the alloy rods at the bottom layer and the base plate.

2. The alloy rod shearing and stacking assembly according to claim 1, characterized in that: The first limit column, the second limit column and the support member are arranged in correspondence, and two of the first limit column, the second limit column and the support member are arranged, and the two first limit columns, the second limit column and the support member are arranged along the width direction of the bottom plate; the spacing between the two support members is smaller than the length of the alloy rod after shearing; when the alloy rod is placed in the alloy rod stacking area, a binding member avoidance area is formed between the bottom ends of the two ends of the alloy rods at the bottom layer and the bottom plate, and between the bottom end of the middle part of the alloy rods at the bottom layer and the bottom plate.

3. The alloy rod shearing and stacking assembly according to claim 2, characterized in that: The support member is in the shape of a rectangular column, the bottom end of the support member is fixedly connected to the upper end surface of the base plate, the length direction of the support member is consistent with the length direction of the base plate, and the two ends of the support member in the length direction are respectively located on the side of the first limit column and the second limit column close to the alloy rod stacking area.

4. The alloy rod shearing and stacking assembly according to claim 3, characterized in that: The distance between the first limiting column and the second limiting column is at least greater than the diameter of the alloy rod; the top height of the first limiting column is higher than the top height of the second limiting column, and a handpiece is fixedly connected to the side of the first limiting column away from the alloy rod stacking area.

5. The alloy rod shearing and stacking assembly according to claim 4, characterized in that: The top end of the second limiting column is provided with a mounting groove and is detachably connected to the blanking mechanism through the mounting groove; the blanking mechanism includes a guide plate arranged in an inclined shape, the higher end of the guide plate is connected to the workbench of the shearing machine through a hinge, and the lower end of the guide plate is pin-connected with a plug-in component, and the outer diameter of the plug-in component is adapted to the inner diameter of the mounting groove at the top end of the second limiting column; when the second limiting column is connected to the blanking mechanism, the plug-in component is plugged into the mounting groove.

6. The alloy rod shearing and stacking assembly according to claim 5, characterized in that: Limit baffles are arranged on both sides of the guide plate in the width direction. The length of the limit baffles is consistent with the length of the guide plate. The bottom end of the limit baffle is fixedly connected to the guide plate, and the top end of the limit baffle is inclined toward the outer side of the edge of the guide plate in the width direction.

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