Fiber blanket surface finishing device
By designing the fiber blanket surface trimming device, the problem of uneven fiber filaments and edges on the ceramic fiber blanket is solved by using edge cutting, cleaning and adsorption components, improving the aesthetics and high temperature resistance of the fiber blanket, and simplifying the operation process.
Patent Information
- Application Number
- CN202421307202.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-11
AI Technical Summary
During the production process of ceramic fiber blankets, fiber wires exist on the surface of the braided surface, which affects the beauty and is easy to ignite in a high-temperature environment, reducing the high-temperature resistance quality. At the same time, the edges on both sides are not neat and need to be trimmed.
A fiber blanket surface trimming device is designed, including a cutting assembly, a cleaning assembly and an adsorption assembly. The edge cutting assembly is adjusted by a bidirectional screw and a motor drive cutter. The cleaning assembly cleans the fiber wires through an electric telescopic rod and comb teeth. The adsorption assembly absorbs the missing fiber wires through an electrostatic generator.
Effectively trim the edges of the fiber blanket and remove surface fiber wires, improving the aesthetics and high temperature resistance of the fiber blanket, while reducing manual labor and improving operational convenience.
Smart Images

Figure CN222729094U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fiber blanket production, in particular to a fiber blanket surface finishing device. Background Art
[0002] Ceramic fiber blanket is also called aluminum silicate fiber blanket. One of its main components is alumina, which is the main component of porcelain. Therefore, it is called ceramic fiber blanket. Ceramic fiber blanket is mainly divided into ceramic fiber blowing blanket and ceramic fiber spinning blanket. Ceramic fiber spinning blanket has better thermal insulation performance than ceramic fiber blowing blanket due to its long fiber and small thermal conductivity. Most thermal insulation pipeline construction uses ceramic fiber spinning blanket. Ceramic fiber blanket is made of special aluminum silicate ceramic fiber filaments through a special double-sided needle punching process. After the double-sided needle punching process, the degree of interweaving, anti-delamination performance, tensile strength and surface smoothness of the fiber are greatly improved. The fiber blanket does not contain any organic binder to ensure that the ceramic fiber blanket has good manufacturability and stability under high and low temperature conditions.
[0003] However, in the existing production process of ceramic fiber blankets, there will be a certain amount of fiber filaments on the surface of the woven ceramic fiber blankets. The fiber filaments on the ceramic fiber blankets not only affect the appearance of the ceramic fiber blankets, but also easily cause the fiber filaments of the ceramic fiber blankets to ignite when the ceramic fiber blankets are used in high temperature environments, causing the high temperature resistance of the ceramic fiber blankets to decrease. Therefore, it is necessary to clean the surface of the ceramic fiber blankets. At the same time, the edges on both sides of the ceramic fiber blankets after acupuncture are not neat, and according to the production process, it is also necessary to trim the edges on both sides of the ceramic fiber blankets. Therefore, we propose a new fiber blanket surface trimming device. Utility Model Content
[0004] The main purpose of the utility model is to provide a fiber blanket surface finishing device, which can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a fiber blanket surface finishing device, including a base, a mounting plate is symmetrically fixedly connected to one side of the top of the base, a turntable is rotatably connected to the two opposite sides of the mounting plates, a winding assembly is provided between the two turntables, a transmission assembly is rotatably connected to the side of the mounting plate away from the winding assembly, a motor is fixedly connected to one side of the transmission assembly, an output end of the motor passes through the transmission assembly and is fixedly connected to one side of the turntable with the mounting plate, a vertical plate is symmetrically fixedly connected to the middle of the top of the base, a cleaning assembly is provided between the two vertical plates, a non-through mounting groove is opened in the middle of the top of the base, and the mounting groove is located below the cleaning assembly, and a mounting groove is fixedly connected to one side of the top of the base The second frame has a fiber blanket roller rotatably connected to the inner cavity of the second mounting frame, a non-through mounting groove second is opened on the top of the base, the second mounting groove is arranged between the vertical plate and the second mounting frame, a trimming assembly is arranged in the inner cavity of the second mounting groove, and the trimming assembly includes a bidirectional screw rod, a second motor, a slider, and a cutter, the bidirectional screw rod is rotatably connected to the side wall of the inner cavity of the second mounting groove, the second motor is fixedly connected to one side of the base, and the output end of the second motor passes through the inner cavity of the second mounting groove and is fixedly connected to one end of the bidirectional screw rod, a slider is symmetrically sleeved on the bidirectional screw rod, and the slider is meshed with the bidirectional screw rod through a threaded groove, the top of the slider is fixedly connected to the cutter, an adsorption assembly is arranged between the vertical plate and the mounting plate, and legs are fixedly connected to the four corners of the bottom of the base.
[0006] As a further description of the above technical solution, the cleaning assembly includes a cleaning roller, an electric telescopic rod 2, an extrusion pad, and comb teeth. The cleaning roller is rotatably connected between two vertical plates, and a plurality of comb teeth are evenly and fixedly connected to the surface of the cleaning roller. Several electric telescopic rods 2 are fixedly connected to the bottom of an inner cavity of an installation groove, and a squeezing pad is fixedly connected to the top of the electric telescopic rod 2, and the squeezing pad is located below the cleaning roller.
[0007] As a further description of the above technical solution, the adsorption assembly includes a mounting frame 1 and an adsorption plate. The mounting frame 1 is fixedly connected to the top of the base. Two adsorption plates are fixedly connected to the mounting frame 1, and the adsorption surfaces of the two adsorption plates are arranged opposite to each other.
[0008] As a further description of the above technical solution, the winding assembly includes an electric telescopic rod and a fixed frame. One side of one turntable is fixedly connected to the electric telescopic rod, and one side of the other turntable is fixedly connected to the fixed frame. One end of the electric telescopic rod is fixedly connected to the fixed frame. A winding roller is provided between the two fixed frames, and a fixing assembly is provided between the fixed frame and the winding roller, and a fixing groove is opened at the top of one side of the winding roller.
[0009] As a further description of the above technical solution, the fixing component includes an insert block and a slot. The two insert blocks are fixedly connected to the opposite side of the fixing frame. Slots are opened on both sides of the winding roller, and the insert block and the slot are arranged on the same horizontal line. The insert block is card-connected with the slot.
[0010] As a further description of the above technical solution, the transmission assembly includes an I-shaped collar and a connecting track. One side of the I-shaped collar is rotatably connected to one side of the mounting plate, and the I-shaped collar is fixedly sleeved on an output end of the motor. The other I-shaped collar is rotatably connected to the side wall of the vertical plate, and the two I-shaped collars are sleeved with connecting tracks.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. By setting the trimming components, etc., when the surface trimming work of the fiber blanket begins, according to the width of the trimmed fiber blanket, start the second motor to drive the bidirectional lead screw to rotate, so that the sliders move closer to or farther away from each other on the bidirectional lead screw, thereby driving the two cutters to move closer to or farther away from each other. When the distance between the two cutters is adjusted to the width of the fiber blanket, stop the second motor, and the two sides of the fiber blanket can be trimmed by the two cutters. The two sides of the fiber blanket are trimmed neatly without irregular edges and burrs. At the same time, it is suitable for fiber blankets of different widths and has strong practicality.
[0013] 2. By setting a cleaning component, an adsorption component, etc., after the edge of the fiber blanket is trimmed, the fiber blanket passes under the cleaning roller. At this time, the electric telescopic rod 2 is started to push the squeezing pad up and down, so that the distance between the squeezing pad and the cleaning roller can be adjusted, so that the comb teeth can clean the fiber filaments on the surface of the fiber blanket, and avoid the comb teeth being unable to contact the surface of the fiber blanket due to excessive pressure distance, thereby improving the cleaning quality. At the same time, the cleaned fiber blanket passes between two adsorption plates, and under the action of the electrostatic generator of the adsorption plate, the fiber filaments missed on the fiber blanket during the combing process can be adsorbed, thereby facilitating further improving the cleaning quality of the device.
[0014] 3. By setting up the winding component, the fixing component, etc., the plug block on the fixing frame and the slot on the winding roller can be engaged with each other. When the winding roller needs to be replaced, the electric telescopic rod is started to move one fixing frame away from the winding roller, and the plug block is removed from the slot, so that the winding roller can be removed, which makes it easier to replace the winding roller, reduces manual labor, facilitates actual operation, and improves convenience. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of a fiber blanket surface finishing device proposed by the utility model;
[0016] Figure 2This is a schematic diagram of the overall structure of a fiber blanket surface finishing device proposed by the utility model from another perspective;
[0017] Figure 3 The utility model is a schematic diagram of the exploded structure of a fiber blanket surface finishing device.
[0018] In the figure: 1. base; 2. mounting plate; 3. turntable; 4. electric telescopic rod 1; 5. fixing frame; 6. winding roller; 7. plug block; 8. slot; 9. fixing slot; 10. motor 1; 11. I-shaped ring; 12. connecting track; 13. vertical plate; 14. cleaning roller; 15. mounting slot 1; 16. electric telescopic rod 2; 17. extrusion pad; 18. comb teeth; 19. mounting slot 2; 20. bidirectional screw rod; 21. motor 2; 22. slider; 23. cutter; 24. mounting frame 1; 25. adsorption plate; 26. mounting frame 2; 27. fiber blanket roller; 28. outrigger. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features and purpose effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0020] In the description of the present invention, it should be noted that the directions or positional relationships indicated by the words "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] See also Figure 1-3The utility model provides a technical solution: a fiber blanket surface finishing device, comprising a base 1, a mounting plate 2 is symmetrically fixedly connected to one side of the top of the base 1, a turntable 3 is rotatably connected to the opposite side of the two mounting plates 2 through a bearing, a winding assembly is arranged between the two turntables 3, a transmission assembly is rotatably connected to the side of the mounting plate 2 away from the winding assembly, a motor 10 is fixedly connected to one side of the transmission assembly, an output end of the motor 10 passes through the transmission assembly and the mounting plate 2 and is fixedly connected to one side of the turntable 3, a vertical plate 13 is symmetrically fixedly connected to the middle of the top of the base 1, a cleaning assembly is arranged between the two vertical plates 13, a non-through mounting groove 15 is opened in the middle of the top of the base 1, and the mounting groove 15 is located below the cleaning assembly, a mounting frame 2 26 is fixedly connected to one side of the top of the base 1, a fiber blanket roller 27 is rotatably connected to the inner cavity of the mounting frame 26 through a bearing, a non-through mounting groove 19 is opened at the top of the base 1, the mounting groove 19 is arranged between the vertical plate 13 and the mounting frame 26, a trimming assembly is arranged in the inner cavity of the mounting groove 19, and the trimming assembly includes a bidirectional screw rod 2 0, motor 21, slider 22, cutter 23, bidirectional screw 20 is rotatably connected to the side wall of the inner cavity of the second installation groove 19 through a bearing, motor 21 is fixedly connected to one side of the base 1, and the output end of motor 21 passes through the inner cavity of the second installation groove 19 and is fixedly connected to one end of the bidirectional screw 20, the slider 22 is symmetrically sleeved on the bidirectional screw 20, and the slider 22 and the bidirectional screw 20 are meshed and connected through a threaded groove, and the top of the slider 22 is fixedly connected with a cutter 23. When the surface finishing work of the fiber blanket is started, according to The width of the fiber blanket to be trimmed is adjusted by starting the second motor 21, driving the bidirectional screw 20 to rotate, so that the slider 22 moves closer to or farther from each other on the bidirectional screw 20, thereby driving the two cutters 23 to move closer to or farther from each other. When the distance between the two cutters 23 is adjusted to the width of the fiber blanket, the second motor 21 is stopped, and the two sides of the fiber blanket can be trimmed by the two cutters 23, so that the two sides of the fiber blanket are trimmed neatly without irregular edges and burrs, etc., and it is suitable for fiber blankets of different widths, and is highly practical. An adsorption component is provided between the vertical plate 13 and the mounting plate 2, and legs 28 are fixedly connected to the four corners of the bottom of the base 1.
[0023] Specifically, Figure 1 - Figure 3As shown, the cleaning assembly includes a cleaning roller 14, an electric telescopic rod 16, a squeezing pad 17, and comb teeth 18. The cleaning roller 14 is rotatably connected between the two vertical plates 13 through a bearing. A plurality of comb teeth 18 are evenly fixedly connected to the surface of the cleaning roller 14. A plurality of electric telescopic rods 16 are fixedly connected to the bottom of the inner cavity of the mounting groove 15. A squeezing pad 17 is fixedly connected to the top of the electric telescopic rod 16. The squeezing pad 17 is located below the cleaning roller 14. After the edge of the fiber blanket is trimmed, the fiber blanket passes under the cleaning roller 14. At this time, the electric telescopic rod 16 is started to push the squeezing pad 17 up and down, so that the distance between the squeezing pad 17 and the cleaning roller 14 can be adjusted, so that the comb teeth 18 can clean the fiber filaments on the surface of the fiber blanket, and avoid the comb teeth 18 being unable to contact the surface of the fiber blanket due to too large a pressure distance, thereby improving the cleaning quality.
[0024] The adsorption assembly includes a mounting frame 24 and an adsorption plate 25. The mounting frame 24 is fixedly connected to the top of the base 1. Two adsorption plates 25 are fixedly connected to the mounting frame 24, and the adsorption surfaces of the two adsorption plates 25 are arranged opposite to each other. The fiber blanket cleaned by the cleaning assembly passes between the two adsorption plates 25. Under the action of the electrostatic generator of the adsorption plate 25, the fiber filaments omitted from the fiber blanket during the combing process can be adsorbed, thereby facilitating further improving the cleaning quality of the device.
[0025] Specifically, Figure 1 , Figure 3 As shown, the winding assembly includes an electric telescopic rod 4 and a fixed frame 5. One side of one turntable 3 is fixedly connected to the electric telescopic rod 4, and one side of the other turntable 3 is fixedly connected to the fixed frame 5. One end of the electric telescopic rod 4 is fixedly connected to the fixed frame 5. A winding roller 6 is arranged between the two fixed frames 5. A fixing assembly is arranged between the fixed frame 5 and the winding roller 6. A fixing groove 9 is opened at the top of one side of the winding roller 6. The fixing groove 9 can fix the trimmed fiber blanket. When in use, one end of the fiber blanket is fixed to the winding roller 6 through the fixing groove 9, and the fiber blanket can be wound onto the winding roller 6 when the winding roller 6 rotates.
[0026] The fixing assembly includes an insert block 7 and a slot 8. Two insert blocks 7 are fixedly connected to opposite sides of the fixing frame 5. Slots 8 are provided on both sides of the winding roller 6. The insert blocks 7 and the slots 8 are arranged on the same horizontal line. The insert blocks 7 and the slots 8 are connected by being engaged with each other. Since the insert blocks 7 on the fixing frame 5 and the slots 8 on the winding roller 6 can be engaged with each other, when the winding roller 6 needs to be replaced, the electric telescopic rod 1 4 is started to move one fixing frame 5 away from the winding roller 6, and the insert blocks 7 are disengaged from the slots 8, so that the winding roller 6 can be disassembled, thereby facilitating the replacement of the winding roller 6, reducing manual labor, facilitating actual operation, and improving convenience.
[0027] The transmission assembly includes a type collar 11 and a connecting track 12. One side of the type collar 11 is rotatably connected to one side of the mounting plate 2, and the type collar 11 is fixedly sleeved on the output end of the motor 10. The other type collar 11 is rotatably connected to the side wall of the vertical plate 13. The two type collars 11 are sleeved with connecting tracks 12. When the trimming work starts, the motor 10 is started to drive the turntable 3 to rotate, thereby driving the fixed frame 5 and the winding roller 6 to rotate, thereby completing the work of winding the trimmed fiber blanket, and the motor 10 drives the type collar 11 to rotate, thereby rotating the connecting track 12, and finally driving the bidirectional screw 20 to rotate, so that the cleaning of the fiber filaments and the winding work are carried out simultaneously, which is convenient for evenly winding the wound and trimmed fiber blanket onto the winding roller 6, thereby ensuring the quality of the fiber blanket, making the device stable and reliable to use, simple and convenient to operate, and greatly meeting the use requirements.
[0028] It should be noted that the utility model is a fiber blanket surface trimming device. When the surface trimming work of the fiber blanket begins, the motor 21 is started according to the width of the fiber blanket to be trimmed, and the bidirectional screw 20 is driven to rotate, so that the sliders 22 move closer to or farther away from each other on the bidirectional screw 20, thereby driving the two cutters 23 to move closer to or farther away from each other. When the distance between the two cutters 23 is adjusted to the width of the fiber blanket, the motor 21 is stopped, and the two side edges of the fiber blanket can be trimmed by the two cutters 23, so that the two side edges of the fiber blanket are trimmed neatly without irregular edges and burrs, etc. At the same time, it is suitable for fiber blankets of different widths and has strong practicality.
[0029] After the edge of the fiber blanket is trimmed, the fiber blanket passes under the cleaning roller 14. At this time, the electric telescopic rod 16 is started to push the squeezing pad 17 to move up and down, so that the distance between the squeezing pad 17 and the cleaning roller 14 can be adjusted, so that the comb teeth 18 can clean the fiber filaments on the surface of the fiber blanket, and avoid the comb teeth 18 being unable to contact the surface of the fiber blanket due to excessive pressure distance, thereby improving the cleaning quality. At the same time, the cleaned fiber blanket passes between two adsorption plates 25. Under the action of the electrostatic generator of the adsorption plate 25, the fiber filaments omitted from the fiber blanket during the combing process can be adsorbed, thereby facilitating further improving the cleaning quality of the device.
[0030] When in use, one end of the fiber blanket is fixed to the winding roller 6 through the fixing groove 9. When the winding roller 6 rotates, the fiber blanket can be wound onto the winding roller 6. Since the plug block 7 on the fixing frame 5 and the slot 8 on the winding roller 6 can be engaged with each other, when the winding roller 6 needs to be replaced, the electric telescopic rod 4 is started to make one fixing frame 5 move away from the winding roller 6, and the plug block 7 is disengaged from the slot 8, so that the winding roller 6 can be disassembled, thereby facilitating the replacement of the winding roller 6, reducing manual labor, facilitating actual operation, and improving convenience.
[0031] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A fiber blanket surface finishing device, comprising a base (1), characterized in that: A mounting plate (2) is symmetrically fixedly connected to one side of the top of the base (1); a turntable (3) is rotatably connected to the two opposite sides of the mounting plates (2); a winding assembly is provided between the two turntables (3); a transmission assembly is rotatably connected to the side of the mounting plate (2) away from the winding assembly; a motor (10) is fixedly connected to one side of the transmission assembly; an output end of the motor (10) passes through the transmission assembly and the mounting plate (2) and is fixedly connected to one side of the turntable (3); a vertical plate (13) is symmetrically fixedly connected to the middle of the top of the base (1); a cleaning assembly is provided between the two vertical plates (13); a non-through mounting groove (15) is provided in the middle of the top of the base (1), and the mounting groove (15) is located below the cleaning assembly; a mounting frame (26) is fixedly connected to one side of the top of the base (1); a fiber blanket roller (27) is rotatably connected to the inner cavity of the mounting frame (26); a non-through mounting groove (15) is provided on the top of the base (1); The second mounting groove (19) is arranged between the vertical plate (13) and the second mounting frame (26), and the inner cavity of the second mounting groove (19) is provided with a trimming assembly, and the trimming assembly includes a bidirectional screw rod (20), a second motor (21), a slider (22), and a cutter (23), the bidirectional screw rod (20) is rotatably connected to the inner cavity side wall of the second mounting groove (19), the second motor (21) is fixedly connected to one side of the base (1), and the second motor (21) ) output end passes through the inner cavity of the second mounting groove (19) and is fixedly connected to one end of the bidirectional screw rod (20); a slider (22) is symmetrically sleeved on the bidirectional screw rod (20), and the slider (22) and the bidirectional screw rod (20) are meshed and connected through a thread groove; a cutter (23) is fixedly connected to the top of the slider (22); an adsorption component is provided between the vertical plate (13) and the mounting plate (2); and legs (28) are fixedly connected to the four corners of the bottom of the base (1).
2. A fiber blanket surface finishing device according to claim 1, characterized in that: The cleaning assembly comprises a cleaning roller (14), a second electric telescopic rod (16), a squeezing pad (17), and comb teeth (18); the cleaning roller (14) is rotatably connected between two vertical plates (13); a plurality of comb teeth (18) are evenly and fixedly connected to the surface of the cleaning roller (14); a plurality of second electric telescopic rods (16) are fixedly connected to the bottom of the inner cavity of the first installation groove (15); a squeezing pad (17) is fixedly connected to the top of the second electric telescopic rod (16); and the squeezing pad (17) is located below the cleaning roller (14).
3. A fiber blanket surface finishing device according to claim 1, characterized in that: The adsorption assembly comprises a mounting frame (24) and an adsorption plate (25); the mounting frame (24) is fixedly connected to the top of the base (1); two adsorption plates (25) are fixedly connected to the mounting frame (24), and the adsorption surfaces of the two adsorption plates (25) are arranged opposite to each other.
4. A fiber blanket surface finishing device according to claim 1, characterized in that: The winding assembly comprises an electric telescopic rod (4) and a fixed frame (5); one side of one of the turntables (3) is fixedly connected to the electric telescopic rod (4); one side of the other turntable (3) is fixedly connected to the fixed frame (5); one end of the electric telescopic rod (4) is fixedly connected to the fixed frame (5); a winding roller (6) is provided between the two fixed frames (5); a fixing assembly is provided between the fixed frame (5) and the winding roller (6); a fixing groove (9) is provided at the top end of one side of the winding roller (6).
5. A fiber blanket surface finishing device according to claim 4, characterized in that: The fixing assembly comprises an insert block (7) and a slot (8), wherein the two insert blocks (7) are fixedly connected to opposite sides of the fixing frame (5), the slots (8) are provided on both sides of the winding roller (6), and the insert blocks (7) and the slots (8) are arranged on the same horizontal line, and the insert blocks (7) and the slots (8) are connected in a snap-fit manner.
6. A fiber blanket surface finishing device according to claim 1, characterized in that: The transmission assembly comprises an I-shaped collar (11) and a connecting track (12); one side of the I-shaped collar (11) is rotatably connected to one side of a mounting plate (2), and the I-shaped collar (11) is fixedly sleeved on an output end of a motor (10); the other I-shaped collar (11) is rotatably connected to a side wall of a vertical plate (13); and the connecting track (12) is sleeved on the two I-shaped collars (11).