A variable data continuous folding book block processing production line
By designing a book core processing production line containing components such as guide rollers, body platform, and gear reduction motor, the problem of low processing efficiency of book core in the existing technology is solved, and the rapid processing and folding of book core is realized, which improves processing efficiency and reduces costs.
Patent Information
- Application Number
- CN202421568561.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The production and manufacturing of existing book cores requires separate equipment for processing, which has low processing efficiency, which affects the processing efficiency of book cores.
A variable data continuous folding book core processing production line is designed, including guide rollers, body platform, gear reduction motors, unwinding machines, tension adjustment devices, deviation correction devices, active drive rollers, servo wire typing machines, folding mechanisms and vertical induction receptacles. Through the coordinated work of these components, the rapid processing and folding operations of the book core are realized.
It improves the processing efficiency of book cores, reduces the required production equipment, reduces production costs, and effectively reduces the workload of staff.
Smart Images
Figure CN222729157U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of book block processing equipment, in particular to a variable data continuous folding book block processing production line. Background Art
[0002] The book core is the book cover or the book binding and endpapers that have been bound together before the book cover. In short, it is the main part of the book content, including the title page, copyright page, preface, main text, postscript, etc. The book core is an important part of the book, and its production and processing process requires rigorous and meticulous work to ensure the quality and aesthetics of the book.
[0003] During the production and manufacturing of book blocks, they need to be folded symmetrically to facilitate subsequent production and manufacturing operations. However, the current production and manufacturing of book blocks requires separate equipment for processing operations, and its processing efficiency is relatively low, which in turn affects the processing efficiency of the book blocks. Utility Model Content
[0004] The purpose of the utility model is to provide a variable data continuous folding book core processing production line in view of the shortcomings and defects in the prior art. This book core processing production line can quickly process the book core and can fold the book core, which can not only ensure the processing efficiency of the book core, but also reduce the equipment required for its production. While its production cost is lower, it can effectively reduce the workload of the staff.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a variable data continuous folding book block processing production line, which includes a guide roller 1, a body platform 2 and a reduction motor 11, a plurality of guide rollers 1 and a reduction motor 11 are installed on the body platform 2, a reel 3 is installed on one end of the body platform 2, one side of the reel 3 is connected to a tension adjustment device 4 through a guide roller 1, the other side of the tension adjustment device 4 is connected to the input port of its deviation corrector 5 through a guide roller 1, the output port of the deviation corrector 5 is connected to an active drive roller 6 and a servo wire binding machine 8 through a guide roller 1, the servo wire binding machine 8 is connected to a folding mechanism 9, and a vertical induction paper receiving table 10 is installed at the discharge port of the folding mechanism 9.
[0006] Furthermore, a folding mark 7 for identifying the book block is provided between the active driving roller 6 and the servo binding machine 8 .
[0007] Furthermore, the folding mechanism 9 includes a reciprocating screw 94, which is threadedly connected with a left spiral flat plate 91, a paper outlet end 92 and a right spiral flat plate 93 from left to right in sequence, and the left spiral flat plate 91, the paper outlet end 92 and the right spiral flat plate 93 are slidably connected to a positioning cross bar 97, and both ends of the positioning cross bar 97 are fixedly connected to the body platform 2, and the input end of the reciprocating screw 94 is engaged with a power connection guide wheel 95.
[0008] Furthermore, the vertical induction paper collection platform 10 includes a paper platform guide rail 106, on which an upper paper collection platform 105 and a lower paper collection platform 107 are slidably connected. The upper paper collection platform 105 is connected to its turbine 103 through a turbine connecting screw 104. A worm 102 is meshed on one side of the turbine 103. The worm 102 is mechanically connected to a conduction guide wheel 101, and the conduction guide wheel 101 is mechanically connected to a reduction motor 11.
[0009] Furthermore, the reduction motor 11 is mechanically connected to its active driving roller 6 , the power connection guide wheel 95 and the conduction guide wheel 101 .
[0010] After adopting the above technical scheme, the beneficial effects of the utility model are as follows: this book core processing production line can quickly carry out book core processing operations, and can also carry out book core folding operations, which can not only ensure the processing efficiency of the book core, but also reduce the equipment required for its production. While its production cost is lower, it can effectively reduce the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0012] Figure 1 It is a structural schematic diagram of the utility model.
[0013] Figure 2 It is a structural schematic diagram of the folding mechanism in the utility model.
[0014] Figure 3 It is a structural schematic diagram of the vertical induction paper receiving platform in the utility model.
[0015] Figure 4 It is a schematic diagram of the second working state of the utility model.
[0016] Explanation of the reference numerals: guide roller 1, machine platform 2, unwinder 3, tension adjusting device 4, deviation corrector 5, active drive roller 6, folding mark 7, servo binding machine 8, folding mechanism 9, vertical induction paper receiving table 10, reduction motor 11, left spiral flat plate 91, paper outlet end 92, right spiral flat plate 93, reciprocating screw 94, power connecting guide wheel 95, book core guide roller 96, positioning cross bar 97, conduction guide wheel 101, worm 102, turbine 103, turbine connecting screw 104, upper paper receiving table 105, paper table guide rail 106, lower paper receiving table 107. DETAILED DESCRIPTION
[0017] See also Figure 1-Figure 4 As shown, the technical solution adopted in this specific embodiment is: it includes a guide roller 1, a body platform 2 and a reduction motor 11, a plurality of guide rollers 1 and a reduction motor 11 are installed on the body platform 2, a reel 3 is installed on one end of the body platform 2, one side of the reel 3 is connected to a tension adjustment device 4 through a guide roller 1, the other side of the tension adjustment device 4 is connected to the input port of its deviation corrector 5 through a guide roller 1, the output port of the deviation corrector 5 is connected to an active driving roller 6 and a servo wire binding machine 8 through a guide roller 1, the servo wire binding machine 8 is connected to a folding mechanism 9, and a vertical induction paper receiving table 10 is installed at the discharge port of the folding mechanism 9.
[0018] More specifically, a folding mark 7 for identifying the book block is provided between the active driving roller 6 and the servo binding machine 8 .
[0019] To be more specific, the folding mechanism 9 includes a reciprocating screw 94, which is threadedly connected with a left spiral pressure plate 91, a paper outlet end 92 and a right spiral pressure plate 93 from left to right in sequence. The left spiral pressure plate 91, the paper outlet end 92 and the right spiral pressure plate 93 are slidably connected to a positioning cross bar 97, and both ends of the positioning cross bar 97 are fixedly connected to the body platform 2. The input end of the reciprocating screw 94 is engaged with a power connection guide wheel 95. When processing the book core, its reduction motor 11 will synchronously drive its power connection guide wheel 95, and drive its reciprocating screw 94 to move through the power connection guide wheel 95, and use the reciprocating screw 94 to drive its left spiral flattening plate 91, paper outlet end 92 and right spiral flattening plate 93 to reciprocate, and the paper outlet end 92 is used to fold the paper left and right, while its left spiral flattening plate 91 and right spiral flattening plate 93 can flatten and press the book core, thereby ensuring the continuous folding of the book core.
[0020] More specifically, the vertical induction paper receiving platform 10 includes a paper platform guide rail 106, on which an upper paper receiving platform 105 and a lower paper receiving platform 107 are slidably connected, the upper paper receiving platform 105 is connected to its turbine 103 through a turbine connecting screw 104, a worm 102 is meshed on one side of the turbine 103, the worm 102 is mechanically connected to a conductive guide wheel 101, and the conductive guide wheel 101 is mechanically connected to a reduction motor 11. During production, the reduction motor 11 can drive the worm 102 through the conductive guide wheel 101, and then drive the turbine 103 to rotate through the worm 102, and drive the turbine connecting screw 104 to move through the turbine 103, thereby driving the upper paper receiving platform 105 to move up and down, so that it can place more book blocks.
[0021] More specifically, the reduction motor 11 is mechanically connected to its active driving roller 6 , the power connection guide wheel 95 and the conduction guide wheel 101 .
[0022] The working principle of the utility model is as follows: when processing and producing book cores, the staff only needs to place the book core raw materials on the unwinding machine 3, and the raw materials are transported by the unwinding machine 3. The raw materials are transported to the tension adjusting device 4 through the guide roller 1, and the tension of the raw materials is adjusted by the tension adjusting device 4. The raw materials will be transmitted to the corrector 5 through the guide roller 1, and the raw materials will be leveled by the corrector 5. Then the raw materials will pass through the servo binding machine 8 and enter its paper output end 92, and the book core will be folded by the folding mechanism 9, and the book core will fall onto the vertical induction paper receiving table 10. Among them, when the thickness of the book core reaches a certain thickness, the staff will mark the raw materials for easy identification by the folding mark 7. When the folding mark 7 is identified, the servo binding machine 8 will bind the book core.
[0023] The above is only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.
Claims
1. A variable data continuous folding book block processing production line, characterized by: It comprises a guide roller (1), a machine platform (2) and a reduction motor (11), wherein a plurality of guide rollers (1) and reduction motors (11) are installed on the machine platform (2), an unwinder (3) is installed on one end of the machine platform (2), one side of the unwinder (3) is connected to a tension adjustment device (4) through a guide roller (1), the other side of the tension adjustment device (4) is connected to an input port of a deviation corrector (5) through a guide roller (1), the output port of the deviation corrector (5) is connected to an active driving roller (6) and a servo wire binding machine (8) through a guide roller (1), the servo wire binding machine (8) is connected to a folding mechanism (9), and a vertical induction paper receiving platform (10) is installed at the discharge port of the folding mechanism (9).
2. A variable data continuous folding book block processing production line according to claim 1, characterized in that: A folding mark (7) for identifying the book block is provided between the active driving roller (6) and the servo binding machine (8).
3. The variable data continuous folding book block processing production line according to claim 1, characterized in that: The folding mechanism (9) comprises a reciprocating screw (94), which is threadedly connected with a left spiral flat plate (91), a paper outlet end (92) and a right spiral flat plate (93) in sequence from left to right, the left spiral flat plate (91), the paper outlet end (92) and the right spiral flat plate (93) are slidably connected to a positioning cross bar (97), the two ends of the positioning cross bar (97) are fixedly connected to the machine body platform (2), and the input end of the reciprocating screw (94) is meshed with a power connection guide wheel (95).
4. The variable data continuous folding book block processing production line according to claim 1, characterized in that: The vertical induction paper receiving platform (10) comprises a paper platform guide rail (106), an upper paper receiving platform (105) and a lower paper receiving platform (107) are slidably connected to the paper platform guide rail (106), the upper paper receiving platform (105) is connected to its turbine (103) via a turbine connecting screw (104), a worm (102) is meshed on one side of the turbine (103), the worm (102) is mechanically connected to a conduction guide wheel (101), and the conduction guide wheel (101) is mechanically connected to a reduction motor (11).
5. The variable data continuous folding book block processing production line according to claim 1, characterized in that: The reduction motor (11) is mechanically connected to its active driving roller (6), the power connection guide wheel (95) and the conduction guide wheel (101).