A natural essence crushing and extraction device

Abstract

The utility model relates to a natural essence crushing and extraction device, and relates to the technical field of essence extraction, which comprises a tank body and a bracket arranged on the tank body, wherein the tank body is divided into a crushing chamber, a distillation chamber, a condensation chamber and an extraction chamber, wherein the condensation chamber is used for condensation, the tank body is provided with a filter plate, the filter plate is provided with a filter slot, the filter plate is provided between the crushing chamber and the distillation chamber, the filter slot connects the distillation chamber and the crushing chamber, a pressing plate that can be pressed against the filter plate is movably arranged in the tank body, the tank body is provided with a driving member, the driving member is used to drive the pressing plate to move, the tank body is provided with a feeding port communicating with the crushing chamber, the distillation chamber is provided with a heater for distillation, the tank body is provided with a distillation pipeline, the distillation pipeline connects the distillation chamber and the extraction chamber, and the distillation pipeline passes through the condensation chamber. The present application has the effect of reducing the occupied space.

Description

Technical Field

[0001] The utility model relates to the technical field of essence extraction, in particular to a natural essence crushing and extraction device. Background Art

[0002] Flavors are widely used in food and other fields, especially in baking, beverages, dairy products and other processing industries. Natural flavors are extracted and made from natural biological materials. Most natural flavors are fruity flavors. The extraction method of natural flavors is to crush the natural materials and then distill the liquid obtained after crushing to extract the flavor part from the natural materials.

[0003] In the prior art, there is designed a natural essence crushing and extraction device, which includes a crushing device, a distillation device and a condensing device. The crushing device is used for crushing, the distillation device is used for distillation, and the condensing device is used for condensation. In order to reduce the interference between the various devices, such as the gas after distillation accidentally entering the crushing device, the crushing device, the distillation device and the condensing device are all connected by a pipeline, and the pipeline is controlled by a valve.

[0004] In actual use, although the independent operation of each device can reduce the possibility of mutual interference, the independent devices and the pipes between the devices occupy a larger space, affecting the layout of the workshop. Utility Model Content

[0005] In order to reduce the space occupied by the device, the present application provides a natural essence crushing and extraction device.

[0006] The natural essence crushing and extraction device provided in this application adopts the following technical solution:

[0007] A natural essence crushing and extraction device comprises a tank body and a bracket arranged on the tank body, the tank body is divided into a crushing chamber, a distillation chamber, a condensation chamber and an extraction chamber, the condensation chamber is used for condensation, the tank body is provided with a filter plate, the filter plate is provided with a filter groove, the filter plate is arranged between the crushing chamber and the distillation chamber, the filter groove connects the distillation chamber and the crushing chamber, a pressing plate which can be pressed against the filter plate is movably arranged in the tank body, the tank body is provided with a driving member, the driving member is used to drive the pressing plate to move, the tank body is provided with a feeding port communicated with the crushing chamber, the distillation chamber is provided with a heater for distillation, the tank body is provided with a distillation pipe, the distillation pipe connects the distillation chamber and the extraction chamber, and the distillation pipe passes through the condensation chamber.

[0008] By adopting the above technical scheme, the crushing chamber, distillation chamber, condensation chamber and extraction chamber are assembled in the tank body, and the natural material is put into the crushing chamber of the tube body through the feed port. The pressure plate is driven by the driving member to move so as to cooperate with the filter plate to press and crush the natural material. The crushed material mainly enters the distillation chamber through the filter tank in the form of liquid, and then the heater is started for distillation. At this time, the pressure plate is pressed against the filter plate by the driving member, thereby closing the filter tank and the distillation chamber, so that the distilled gas will not flow back into the crushing chamber, but enter the condensation chamber through the distillation pipe for condensation, and finally enter the extraction chamber to complete the extraction. Only one device is needed for the entire extraction process, and there is no need to set connecting pipes between the devices, which greatly saves the occupied space.

[0009] Preferably, the tank body is provided with an insulation block, the insulation block is arranged between the condensation chamber and the distillation chamber, and the distillation pipeline runs through the insulation block.

[0010] By adopting the above technical solution, the condensation chamber and the distillation chamber are separated by the insulation block, so that the heating of the distillation chamber and the condensation of the condensation chamber will not interfere with each other, thereby ensuring the efficiency of distillation and condensation.

[0011] Preferably, the tank body is provided with a slide plate, the slide plate is connected to the insulation block, the slide plate is arranged between the crushing chamber and the condensation chamber, and the slide plate is arranged obliquely.

[0012] By adopting the above technical solution, by setting an inclined sliding plate, the natural material enters the crushing chamber from the feed inlet, slides on the sliding plate, and reaches the filter plate, so that the material can reach the bottom of the pressing plate more conveniently, and the natural material can be squeezed and crushed conveniently. At the same time, the volume of the condensation chamber is increased by the inclined sliding plate, so that the time that the distillation gas in the distillation pipe stays in the condensation chamber is increased, thereby improving the condensation quality.

[0013] Preferably, the distillation pipeline comprises a connected fixed pipeline and a spiral pipeline, the fixed pipeline passes through the insulation block and is connected to the slide plate, and the spiral pipeline is spirally arranged in the condensation chamber.

[0014] By adopting the above technical solution, the fixed pipeline is fixed on the sliding plate, so that the pipeline is set upwardly with an inclination, which facilitates the distilled gas to enter the pipeline for transportation. At the same time, the fixed pipeline provides support for the spiral pipeline, and the spiral pipeline is spirally arranged in the condensation chamber, which increases the time that the distilled gas stays in the condensation chamber for condensation, improves the condensation efficiency, and ensures the condensation effect.

[0015] Preferably, the sliding plate is connected to the filter plate, the sliding plate is connected to the insulation block, and the bottom wall of the filter plate is inclined.

[0016] By adopting the above technical solution, the sliding plate is connected to the filter plate and the insulation block, which improves the stability of each chamber, improves the stability of the installation of the sliding plate, filter plate and insulation plate, and the bottom wall of the filter plate is inclined to further enhance the stability of the filter plate setting. At the same time, it makes it easier for the distilled gas to enter the distillation pipeline, facilitating the overall production extraction.

[0017] Preferably, the pressing plate is provided with a plurality of cutting blades, and the cutting blades can be inserted into the filter tank.

[0018] By adopting the above technical solution, when natural materials are squeezed and crushed, the cutting blade is driven to be inserted into the filter tank during the movement of the pressing plate, and the natural materials are cut and separated by the cutting blade, thereby improving the efficiency and effect of the crushing. At the same time, during distillation, the cutting blade is inserted into the filter tank, and the pressing plate is pressed against the filter plate to improve the sealing effect and reduce the possibility of distillation gas entering the crushing chamber through the filter tank.

[0019] Preferably, the tank body is provided with a cleaning port communicating with the crushing chamber, and the cleaning port is detachably provided with a cleaning cover.

[0020] By adopting the above technical solution, the cleaning cover can be removed to clean the natural material residues remaining in the crushing chamber through the cleaning port, thereby ensuring the cleanliness of the crushing chamber, reducing the interference of the residual material residues in the crushing chamber on the subsequent natural flavor crushing and extraction, and ensuring the purity of flavor manufacturing.

[0021] Preferably, the driving member is a driving cylinder, which is arranged on the tank body, and the piston rod of the driving cylinder is provided with a connecting block and connecting bolts, and the connecting bolts are used to install the pressure plate on the connecting block.

[0022] By adopting the above technical solution, the pressure plate is driven to move by the driving cylinder, which is convenient and practical. The connection bolts can be removed through the cleaning port to separate the connection block and the pressure plate, and the pressure plate can be removed for cleaning and maintenance.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. By setting a tank body, a feed port, a crushing chamber, a distillation chamber, a condensation chamber, an extraction chamber, a pressing plate, a driving member, a heater, a filter plate, a filter tank and a steam pipe, natural materials are put into the crushing chamber through the feed port, and the pressing plate is driven by the driving member to move and cooperate with the filter plate to squeeze and crush the materials. The crushed materials enter the distillation chamber through the filter tank. After crushing, the pressing plate is pressed against the filter plate to close the filter tank to separate the distillation chamber and the crushing chamber, and the heater is started for distillation. The distilled gas enters the distillation pipeline and enters the extraction chamber in the form of liquid after condensation in the condensation chamber to complete the crushing and extraction. The crushing chamber, distillation chamber, condensation chamber and extraction chamber are assembled in the tank body, which reduces the number of connecting pipes and the occupied space.

[0025] 2. By setting up insulation blocks, sliding plates, fixed pipes and spiral pipes, the insulation blocks separate the condensing chamber and the distillation chamber to insulate and reduce heat exchange. The sliding plates separate the condensing chamber and the crushing chamber and are used for the sliding movement of materials so that the materials enter between the pressing plate and the filter plate. At the same time, the sliding plates are used to fix the fixed pipes and provide support for the spiral pipes, so as to better optimize the spatial layout in the pipe body, reduce the occupied space and ensure the normal operation of each chamber;

[0026] 3. By setting the cleaning port, cleaning cover, driving cylinder, connecting block and connecting bolts, the crushing chamber can be cleaned through the cleaning port after opening the cleaning cover, including the cleaning of the top wall of the filter plate. At the same time, the connecting bolts can be removed to separate the connecting block and the pressing plate, so that the pressing plate can be removed from the driving cylinder for cleaning and maintenance, thereby improving the convenience of cleaning and the purity of the crushed and extracted essence. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is an overall schematic diagram of a natural flavor crushing and extraction device provided in an embodiment of the present application.

[0028] Figure 2 It is a cross-sectional view used to reflect the internal structure of the tank.

[0029] Explanation of the reference numerals: 1. tank body; 11. bracket; 12. crushing chamber; 121. feed port; 122. feed cover; 123. cleaning port; 124. cleaning cover; 13. distillation chamber; 131. cleaning port; 132. cleaning cover; 14. condensation chamber; 141. water outlet pipe; 142. water inlet pipe; 143. water outlet valve; 144. water inlet valve; 15. extraction chamber; 151. first extraction pipeline; 152. first extraction valve; 153. second extraction pipeline; 154. second extraction valve; 2. slide plate; 3. filter plate; 31. filter tank; 4. pressing plate; 41. driving cylinder; 411. connecting block; 412. connecting bolt; 42. cutting blade; 5. heater; 6. distillation pipeline; 61. fixed pipeline; 62. spiral pipeline; 7. insulation block. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1-2 This application is described in further detail.

[0031] The present application embodiment discloses a natural essence crushing and extraction device. Figure 1 to Figure 2, which comprises a tank body 1 and a bracket 11, and the bracket 11 is welded and fixedly arranged on the bottom wall of the tank body 1. A crushing chamber 12, a distillation chamber 13, a condensation chamber 14 and an extraction chamber 15 are separated and arranged inside the tank body 1. The crushing chamber 12 is arranged at the uppermost layer of the tank body 1, and an inlet 121 communicating with the crushing chamber 12 is arranged on the top wall of the tank body 1, and an inlet cover 122 is detachably arranged on the inlet 121 through a thread. A filter block is welded and fixedly arranged on the inner wall of the tank body 1, and a plurality of filter slots 31 are arranged through the filter block. The filter block is separated and arranged between the crushing chamber 12 and the distillation chamber 13, and the filter slots 31 communicate with the crushing chamber 12 and the distillation chamber 13. A driving cylinder 41 is fixedly arranged on the top wall of the tank body 1, and a pressing plate 4 connected to the piston rod of the driving cylinder 41 is arranged in the crushing chamber 12, and the pressing plate 4 is arranged above the filter block and can fit tightly with the filter block, and the pressing plate 4 is the same size as the filter block. The various chambers are concentrated in the tank body 1, which occupies less space than the prior art where they are separately arranged and connected by pipelines. At the same time, the driving cylinder 41 drives the pressing plate 4 to cooperate with the filter plate 3 to squeeze the natural materials, and the squeezed juice enters the distillation chamber 13 through the filter tank 31. At the same time, during distillation, the driving cylinder 41 drives the pressing plate 4 to press against the filter plate 3 to close the filter tank 31, reducing the possibility of the distillation gas flowing back into the crushing chamber 12.

[0032] To reduce the possibility of distillation and condensation interfering with each other, refer to Figure 2 The tank body 1 is welded and fixed with a sliding plate 2 on the inner wall. The sliding plate 2 is separated and arranged between the crushing chamber 12 and the condensing chamber 14. The sliding plate 2 is inclined. The lower end of the sliding plate 2 is fixedly connected to the filter block. The bottom wall of the filter block is inclined and flush with the bottom wall of the sliding plate 2. The tank body 1 is welded with a heat insulation block 7 fixedly connected to the sliding plate 2. The heat insulation block 7 is separated and arranged between the distillation chamber 13 and the condensing chamber 14. The extraction chamber 15 and the condensing chamber 14 are arranged on the same side of the heat insulation block 7, and the extraction chamber 15 is arranged below the condensing chamber 14. The tank body 1 is provided with a water outlet pipe 141 and a water inlet pipe 142 communicating with the condensing chamber 14. The water outlet pipe 141 and the water inlet pipe 142 are used for the inlet and outlet of condensed water. The water outlet pipe 141 is arranged below the water inlet pipe 142. The water outlet pipe 141 is provided with a water outlet valve 143. The water inlet pipe 142 is provided with a water inlet valve 144. The water inlet pipe 142 is communicated with the industrial water source pipeline. The side wall of the tank body 1 is provided with a first extraction pipe 151 communicating with the extraction chamber 15, and the first extraction pipe 151 is provided with a first extraction valve 152. The bottom wall of the tank body 1 is provided with a second extraction pipe 153 communicating with the extraction chamber 15, and the second extraction pipe 153 is provided with a second extraction valve 154. The heat insulation block 7 is provided to separate the condensation chamber 14 and the distillation chamber 13, and the sliding plate 2 is provided to separate the crushing chamber 12 and the condensation chamber 14, so as to reduce the possibility of conflict between crushing, distillation and condensation, and ensure the efficiency of extraction.

[0033] In order to ensure the condensation effect, refer to Figure 2A heater 5 for heating distillation is fixedly arranged on the inner wall of the distillation chamber 13, and a distillation pipe 6 is arranged in the tank body 1. One end of the distillation pipe 6 is arranged in the distillation chamber 13, and the other end of the distillation pipe 6 is communicated with the extraction chamber 15. The distillation pipe 6 passes through the insulation block 7 and passes through the condensation chamber 14. The distillation pipe 6 includes a connected fixed pipe 61 and a spiral pipe 62. The fixed pipe 61 is fixedly connected to the slide plate 2, and the spiral pipe 62 is spirally arranged in the condensation chamber 14. A cleaning port 131 communicating with the distillation chamber 13 is arranged on the side wall of the tank body 1, and a cleaning cover plate 132 is detachably arranged on the cleaning port 131 through a thread. The fixed pipe 61 is fixedly arranged on the slide plate 2 to provide support for the threaded pipe, and the threaded pipe increases the time for the distillation gas to condense in the condensation chamber 14, thereby ensuring the condensation effect.

[0034] To improve the convenience of cleaning, refer to Figure 2 The bottom wall of the pressing plate 4 is fixedly provided with a plurality of cutting blades 42 that can be inserted into the filter tank 31. The length and width of the cutting blades 42 and the width of the filter tank 31 can be changed according to different natural materials. The side wall of the tank body 1 is provided with a cleaning port 123 that communicates with the crushing chamber 12. The cleaning port 123 is detachably provided with a cleaning cover 124 through a thread. The piston rod of the driving cylinder 41 is fixedly provided with a connecting block 411. The driving cylinder 41 is provided with a connecting bolt 412. The connecting bolt 412 is used to install the pressing plate 4 on the connecting block 411. The crushing chamber 12 can be cleaned through the cleaning port 123, and the pressing plate 4 can be disassembled for cleaning through the connecting bolt 412, thereby improving the convenience of cleaning.

[0035] The implementation principle of a natural essence crushing and extraction device in the embodiment of the present application is as follows: natural materials are thrown out of the crushing chamber 12 through the feed port 121, fall on the slide plate 2 and slide onto the filter plate 3, the driving cylinder 41 is started to drive the pressing plate 4 to move back and forth, and the materials are squeezed and squeezed in cooperation with the filter plate 3 to crush the materials. Most of the crushed materials enter the distillation chamber 13 through the filter tank 31 in the form of liquid. After the crushing is completed, the driving cylinder 41 is started to drive the pressing plate 4 to press against the filter plate 3 and insert the cutting blade 42 into the filter tank 31, thereby closing the filter tank 31 and separating the distillation chamber 13 and the crushing chamber 12. The heater 5 is started to distill the liquid material after crushing, and the distilled gas enters the distillation pipe 6, and the gas enters the spiral pipe 62 to condense in the condensation chamber 14, and enters the extraction chamber 15 after condensation into liquid, and the extraction is completed in layers in the extraction chamber 15. Compared with the prior art, the steps of crushing, distillation and condensation are all performed in the tank body 1, and there is no need to set up multiple devices or to connect pipelines, which reduces the occupied space.

[0036] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A natural essence crushing and extraction device, characterized in that: The invention comprises a tank body (1) and a support (11) arranged on the tank body (1); the tank body (1) is provided with a crushing chamber (12), a distillation chamber (13), a condensation chamber (14) and an extraction chamber (15); the condensation chamber (14) is used for condensation; the tank body (1) is provided with a filter plate (3); the filter plate (3) is provided with a filter groove (31); the filter plate (3) is arranged between the crushing chamber (12) and the distillation chamber (13); the filter groove (31) connects the distillation chamber (13) and the crushing chamber (12); A pressing plate (4) is movably arranged in the tank body (1) and can be pressed against the filter plate (3). The tank body (1) is provided with a driving member, and the driving member is used to drive the pressing plate (4) to move. The tank body (1) is provided with an inlet (121) that communicates with the crushing chamber (12). A heater (5) for distillation is arranged in the distillation chamber (13). The tank body (1) is provided with a distillation pipe (6), and the distillation pipe (6) communicates with the distillation chamber (13) and the extraction chamber (15). The distillation pipe (6) passes through the condensation chamber (14).

2. The natural essence crushing and extraction device according to claim 1, characterized in that: The tank body (1) is provided with a heat insulation block (7), the heat insulation block (7) is arranged between the condensation chamber (14) and the distillation chamber (13), and the distillation pipeline (6) passes through the heat insulation block (7).

3. A natural essence crushing and extraction device according to claim 2, characterized in that: The tank body (1) is provided with a sliding plate (2), the sliding plate (2) is connected to the heat insulation block (7), the sliding plate (2) is arranged between the crushing chamber (12) and the condensing chamber (14), and the sliding plate (2) is arranged at an angle.

4. A natural essence crushing and extraction device according to claim 3, characterized in that: The distillation pipeline (6) comprises a connected fixed pipeline (61) and a spiral pipeline (62), wherein the fixed pipeline (61) passes through the insulation block (7) and is connected to the sliding plate (2), and the spiral pipeline (62) is spirally arranged in the condensation chamber (14).

5. The natural essence crushing and extraction device according to claim 3, characterized in that: The sliding plate (2) is connected to the filter plate (3), the sliding plate (2) is connected to the heat insulation block (7), and the bottom wall of the filter plate (3) is arranged at an angle.

6. The natural essence crushing and extraction device according to claim 1, characterized in that: The pressing plate (4) is provided with a plurality of cutting blades (42), and the cutting blades (42) can be inserted into the filter tank (31).

7. The natural essence crushing and extraction device according to claim 1, characterized in that: The tank body is provided with a cleaning port (123) communicating with the crushing chamber (12), and the cleaning port (123) is detachably provided with a cleaning cover plate (124).

8. The natural essence crushing and extraction device according to claim 7, characterized in that: The driving member is a driving cylinder (41), and the driving cylinder (41) is arranged on the tank body (1). The piston rod of the driving cylinder (41) is provided with a connecting block (411) and a connecting bolt (412), and the connecting bolt (412) is used to install the pressure plate (4) on the connecting block (411).

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