A fluffing mechanism for fiber ball raw materials

Abstract

The utility model discloses a fluffing mechanism for fiber ball raw materials, comprising a beating component, wherein the beating component comprises a plurality of flexible blades, the plurality of flexible blades are evenly distributed and arranged on the same annular plate, the annular plate is sleeved on a rotating shaft, the two rotating shafts are connected by a conveyor belt, and one of the rotating shafts is connected to the output shaft of a motor; a limiting rod group and a combing component are respectively arranged on both sides of the beating component, the limiting rod group and the combing component are jointly arranged on a supporting frame, the limiting rod group can limit the movement of the fiber bundle, and the combing component can straighten the fiber bundle; the utility model is provided with a beating component, and the rotation of the plurality of flexible blades is controlled by the operation of a motor, and the rotating flexible blades beat the fiber bundle in turn, and the fiber bundles are relatively moved by beating, so as to achieve the fluffing treatment of the fiber bundle, thereby changing the current situation that the staff beats the fiber bundle to make it fluffy, reducing the labor intensity, and improving the work efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of fiber ball filter materials, in particular to a fluffing mechanism for fiber ball raw materials. Background Art

[0002] Because the fiber ball filter material has large pores, large specific surface area and strong activity, it has strong adsorption capacity and is widely used in the field of water treatment. That is, a large number of biological groups attached to its surface are repeatedly in contact with oxygenated and sewage, so that the suspended solids and organic matter in the wastewater are degraded to achieve the treatment purpose.

[0003] When producing fiber ball filter materials, one end of the bundle of fiber filaments needs to be put into the production equipment, and the other end needs to be smoothed and fluffed by the staff. Therefore, the whole bundle of slender fiber filaments can be made into independent fiber balls through the production equipment. At present, the commonly used production equipment is a ball press, which mainly includes rollers distributed up and down, a cutting knife set on the side of the roller, and a conduit set on the other side of the roller. The conduit is set opposite to the gap between the two rollers, and the cutting knife rises and falls regularly. When using the ball press to produce fiber balls, the whole bundle of fiber filaments needs to be passed through the conduit, and the end passes through the gap between the upper and lower rollers. Under the action of the roller, the fiber filaments are controlled to move to the cutting knife. Because the cutting knife rises and falls regularly, the fiber filaments are cut into multiple independent fiber balls.

[0004] As mentioned above, when using a ball press to produce multiple independent fiber balls, multiple workers are required to organize the fiber filaments that have not yet entered the ball press, mainly by manually beating and shaking, so as to loosen the originally gathered fiber filaments, thereby increasing the specific surface area of ​​the fiber balls. Although the operation of the above workers can produce fiber balls of good quality, a large amount of fiber filaments are consumed in daily production, so the workers need to perform the above operations for a long time. At the same time, when performing the above operations, the workers are in a standing state, which increases the labor intensity of the workers and easily causes human discomfort. Utility Model Content

[0005] The utility model aims to provide a fluffing mechanism for fiber ball raw materials, aiming to improve the problem of long-term beating of fiber filaments and high labor intensity in fiber ball production by workers.

[0006] The utility model is implemented as follows: a fluffing mechanism for fiber ball raw materials includes a beating assembly, the beating assembly includes a plurality of flexible blades, the plurality of flexible blades are evenly distributed and arranged on the same annular plate, the annular plate is sleeved on a rotating shaft, the two rotating shafts are connected by a conveyor belt, and one of the rotating shafts is connected to the output shaft of a motor; a limiting rod group and a combing assembly are respectively arranged on both sides of the beating assembly, the limiting rod group and the combing assembly are jointly arranged on a supporting frame, the limiting rod group can limit the movement of the fiber bundle, and the combing assembly can straighten the fiber bundle.

[0007] Preferably, the two rotating shafts are respectively arranged through the two vertical plates. A chassis is arranged at the lower end of the vertical plates, and the chassis is placed on the ground by connecting with expansion bolts.

[0008] Preferably, the two rotating shafts are arranged through both ends of the same horizontal plate. A second plate body is vertically and fixedly arranged in the middle below the horizontal plate. The lower end of the second plate body is adjustably inserted into the first plate body. A chassis is arranged at the lower end of the first plate body, and the chassis is placed on the ground by connecting with expansion bolts.

[0009] Preferably, a threaded column is arranged through the middle of the horizontal plate. The threaded column is arranged between the two second plate bodies. The first plate body is arranged in an I-shaped structure, and a threaded groove is arranged on the top surface. The lower end of the second plate body is inserted into the first plate body, and the lower end of the threaded column is threadedly inserted into the threaded groove.

[0010] Preferably, the top of the support frame is arranged in a U-shaped structure with the opening facing upwards. A sleeve is fixedly arranged on the top of the support frame. A slot is arranged at the end of the sleeve. An adjusting screw is arranged at the slot. A lifting cylinder is arranged above the sleeve. An insertion plate is arranged at the lower end of the lifting cylinder. Threaded holes are arranged at the insertion plate and the lifting cylinder. The insertion plate is inserted into the slot, and the adjusting screw threadedly penetrates through the threaded hole.

[0011] Preferably, the limiting rod group includes a first limiting rod and a second limiting rod which are distributed up and down. The diameter of the first limiting rod is larger than that of the second limiting rod, and an end shaft is fixedly arranged at the end. The end of the second limiting rod and the end shaft are respectively inserted into the sleeve and the lifting cylinder of the same group.

[0012] Preferably, the carding and finishing assembly includes a carding plate, a bottom column and a top column. A plugging groove is arranged on the bottom column. A through hole is arranged on the top column. The carding plate penetrates through the through hole and the lower end is inserted into the plugging groove. Pores are arranged on the carding plate.

[0013] Preferably, the lengths of the bottom column and the top column are equal, and the ends are respectively inserted into the sleeve and the lifting cylinder of the other group.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. The utility model is provided with a beating assembly. By the operation of the motor, multiple flexible blades are controlled to rotate, and the rotating flexible blades sequentially beat the fiber filament bundle. Through beating, the relative movement between the fiber filaments is realized, so as to achieve the fluffing treatment of the fiber filament bundle, change the current situation that in the past, workers beat the fiber filament bundle to make it fluffy, reduce the labor intensity, and improve the work efficiency.

[0016] 2. The utility model is provided with a limiting rod group and a combing assembly, which can cooperate to process the fiber bundles before and after beating. The movement of the fiber bundles is limited by the limiting rod group, and the fiber bundles are straightened by the combing assembly, so as to produce fiber ball filter materials with better quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the fluffing device of the utility model;

[0019] Figure 3 It is a structural schematic diagram of the support frame of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the limiting rod of the utility model;

[0021] Figure 5 It is a structural schematic diagram of the combing and trimming assembly of the utility model;

[0022] Figure 6 This is a schematic diagram of the structure of the first flapping assembly of the utility model:

[0023] Figure 7 It is a structural schematic diagram of the second flapping assembly of the utility model.

[0024] In the figure: 1. ball press; 11. roller; 12. cutting knife; 13. turntable; 14. catheter; 2. beating assembly; 21. vertical plate; 22. flexible blade; 23. conveyor belt; 24. first plate body; 25. threaded groove; 26. second plate body; 27. threaded column; 28. cross plate; 3. first limiting rod; 31. second limiting rod; 32. end shaft; 4. combing assembly; 41. bottom column; 42. plug-in slot; 43. combing plate; 44. aperture; 45. top column; 46. perforation; 5. support frame; 51. sleeve; 52. adjusting screw; 53. lifting cylinder; 54. plug-in plate; 55. slot. DETAILED DESCRIPTION

[0025] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] The following is a further description with reference to the accompanying drawings and specific embodiments:

[0027] Example 1

[0028] As described in the background art, multiple workers stand on the side of the ball press to pat and smooth the fiber filaments so as to fluff the fiber filament bundle, increase the specific surface area of the fiber ball, and produce fiber balls with better quality. However, such an operation increases the labor intensity of the workers, causing physical discomfort to the workers. In addition, it increases the cost of producing the fiber ball filter material. To solve the above problems, in this example, a fluffing device is provided on the side of the ball press to replace the workers to pat and smooth the fiber filaments, reducing the labor intensity of the workers and at the same time reducing the production cost.

[0029] As Figure 1 shown, the existing ball press 1 mainly includes a roller 11 distributed vertically, a cutting knife 12 arranged on the side of the roller 11, and a conduit 14 arranged on the other side of the roller 11. The conduit 14 is arranged opposite to the gap between the two rollers 11, and the end of the cutting knife 12 is connected to the edge of the turntable 13 through a connecting rod, so as to control the regular up and down movement of the cutting knife 12. When using the ball press to produce fiber balls, a whole bundle of fiber filaments needs to be arranged through the conduit 14, and the end passes through the gap between the upper and lower rollers 11, and under the action of the roller 11, the fiber filaments are controlled to move to the cutting knife 12. Due to the regular up and down movement of the cutting knife 12, the fiber filaments are cut into multiple independent fiber balls. Since the ball press is a prior art and can be queried on existing retrieval websites, therefore, it will not be introduced in detail here.

[0030] As Figure 2 shown, the fluffing device includes a拍打组件 2, a limiting rod group, a combing and arranging component 4, and two sets of support frames 5. The top of the support frame 5 is set as a C-shaped structure. The limiting rod group and the combing and arranging component 4 are arranged in parallel and are respectively inserted into the two sets of support frames 5 at both ends. Under the action of the limiting rod group and the combing and arranging component 4, the movement of the fiber filaments can be restricted, and at the same time, the fiber filament bundle can be combed. The拍打组件 2 is arranged in the space formed by the limiting rod group and the combing and arranging component 4, and can pat the fiber filament bundle through its work, so as to fluff the fiber filament bundle.

[0031] As Figure 2 shown, in order to achieve the fluffing treatment of the fiber filament bundle through the work of the拍打组件 2, the拍打组件 2 includes a plurality of flexible blades 22. The plurality of flexible blades 22 are evenly distributed on the same annular plate. The annular plate is sleeved on the rotating shaft, and the two rotating shafts are connected by a conveyor belt 23. One of the rotating shafts is connected to the output shaft of the motor. Under the work of the motor, the two rotating shafts can be controlled to rotate synchronously, thereby driving the flexible blades 22 to revolve. The revolving flexible blades 22 continuously pat the fiber filaments, causing the fiber filaments to vibrate, and thus the relative movement between the fiber filaments is realized, achieving the fluffing treatment of the fiber filament bundle.

[0032] As Figure 6 As shown in the figure, in order to stably place the flapping assembly 2, two rotating shafts respectively penetrate through the tops of two vertical plates 21 and are lower than the moving route of the fiber bundle. A chassis is provided at the lower end of each vertical plate 21, and the chassis is placed on the ground by connecting with expansion bolts. This setting can ensure the stable placement of the flapping assembly 2, and at the same time, the flapping and fluffing treatment of the fiber bundle can be realized by the rotation of the flexible blades 22.

[0033] As Figure 4 shown in the figure, in order to restrict the movement of the fiber bundle through the restricting rod group, the restricting rod group includes a first restricting rod 3 and a second restricting rod 31 which are distributed up and down. The diameter of the first restricting rod 3 is larger than that of the second restricting rod 31, and an end shaft 32 is fixedly provided at the end. At the same time, the first restricting rod 3 can move up and down relative to the second restricting rod 31 so as to squeeze the fiber bundle located between the first restricting rod 3 and the second restricting rod 31. On the premise of restricting the fiber bundle, its own rotation provides convenience for the movement of the fiber bundle.

[0034] As Figure 5 shown in the figure, in order to comb the fiber bundle through the combing assembly 4, the combing assembly 4 includes a comb plate 43, a bottom column 41 and a top column 45. The lengths of the bottom column 41 and the top column 45 are equal. A plug-in slot 42 is provided on the bottom column 41, and a through hole 46 is provided on the top column 45. The lengths of the through hole 46 and the plug-in slot 42 are opposite and are both smaller than the lengths of the bottom column 41 and the top column 45. The comb plate 43 penetrates through the through hole 46 and the lower end is inserted into the plug-in slot 42. A pore 44 is provided on the comb plate 43. The comb plate 43 is similar to a comb in daily life. The fiber bundle penetrates through the comb plate 43, and through the relative movement of the comb plate 43 and the fiber bundle, the fiber bundle to be fed into the briquetting machine is smoothed. In addition, the comb plate 43 penetrates through the through hole 46 and is inserted into the plug-in slot 42, which provides convenience for disassembling and replacing the comb plate 43 of different sizes according to needs.

[0035] As Figure 3 shown in the figure, in order to stably place the combing assembly 4 and the restricting rod group on both sides of the flapping assembly 2, the top of the support frame 5 is set as a U-shaped structure with the opening facing upward. A sleeve 51 is fixedly provided on the top of the support frame 5. A slot 55 is provided at the end of the sleeve 51. An adjusting screw 52 is provided at the slot 55. An elevating cylinder 53 is provided above the sleeve 51. A plug board 54 is provided at the lower end of the elevating cylinder 53. Threaded holes are provided at the plug board 54 and the elevating cylinder 53. The plug board 54 is inserted into the slot 55, and the adjusting screw 52 is threadedly penetrated through the threaded hole. By rotating the adjusting screw 52, the relative lifting of the elevating cylinder 53 relative to the sleeve 51 can be controlled. At the same time, with the cooperation of the plug board 54 and the slot 55, the elevating cylinder 53 and the sleeve 51 can be stably lifted and lowered. The end of the second restricting rod 31 and the end shaft 32 are respectively inserted into the same group of sleeve 51 and elevating cylinder 53, and the ends of the bottom column 41 and the top column 45 are respectively inserted into the other group of sleeve 51 and elevating cylinder 53.

[0036] Example 2

[0037] like Figure 7 As shown, on the basis of Example 1, the installation method of the flapping component 2 is changed, that is, when the vertical plate 21 is replaced, in order to make the flapping component 2 stably placed, two rotating shafts are arranged through the two ends of the same horizontal plate 28, and a second plate body 26 and a threaded column 27 are arranged vertically and fixedly in the middle part below the horizontal plate 28, and the threaded column 27 is arranged between the two second plate bodies 26, and a first plate body 24 is arranged below the second plate body 26, and the first plate body 24 is arranged as an I-shaped structure, and a threaded groove 25 is arranged on the top surface, the lower end of the second plate body 26 is inserted into the first plate body 24, and the lower end of the threaded column 27 is threadedly inserted into the threaded groove 25, and a chassis is arranged at the lower end of the first plate body 24, and the chassis is connected by expansion bolts and placed on the ground. The rotating shaft is arranged on the same horizontal plate 28, and a first plate body 24 and a second plate body 26 which can be adjusted to each other are arranged below the horizontal plate 28. Therefore, the relative position of the first plate body 24 and the second plate body 26 can be adjusted by rotating the threaded column 27 to adjust the position of the rotating shaft, and then the position of the flexible blade 22 can be adjusted to be placed close to the fiber bundle, so that the fiber bundle can be beaten and fluffed by rotating the flexible blade 22.

[0038] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be modified and varied in various ways. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A fluffing mechanism for fiber ball raw materials, characterized in that: It includes a flapping component (2), and the flapping component (2) includes multiple flexible blades (22). The multiple flexible blades (22) are evenly distributed on the same annular plate. The annular plate is sleeved on a rotating shaft, and two rotating shafts are connected by a conveyor belt (23), and one of the rotating shafts is connected to the output shaft of the motor; on both sides of the flapping component (2), a limiting rod group and a combing component (4) are respectively arranged. The limiting rod group and the combing component (4) are jointly arranged on a support frame (5). The limiting rod group can limit the movement of the fiber bundle, and the combing component (4) can smooth the fiber bundle.

2. A fluffing mechanism for fiber ball raw materials according to claim 1, characterized in that: Two rotating shafts respectively penetrate through two vertical plates (21). The lower end of the vertical plate (21) is provided with a chassis, and the chassis is placed on the ground by connecting with expansion bolts.

3. A fluffing mechanism for fiber ball raw materials according to claim 1, characterized in that: Two rotating shafts penetrate through both ends of the same horizontal plate (28). In the middle below the horizontal plate (28), a second plate body (26) is vertically and fixedly arranged. The lower end of the second plate body (26) can be adjustably inserted into the first plate body (24). The lower end of the first plate body (24) is provided with a chassis, and the chassis is placed on the ground by connecting with expansion bolts.

4. A fluffing mechanism for fiber ball raw materials according to claim 3, characterized in that: A threaded column (27) penetrates through the middle of the horizontal plate (28). The threaded column (27) is arranged between two second plate bodies (26). The first plate body (24) is arranged in an I-shaped structure, and a threaded groove (25) is arranged on the top surface. The lower end of the second plate body (26) is inserted into the first plate body (24), and the lower end of the threaded column (27) is threadedly inserted into the threaded groove (25).

5. A fluffing mechanism for fiber ball raw materials according to claim 1, characterized in that: The top of the support frame (5) is arranged in a U-shaped structure with the opening facing upwards. A sleeve (51) is fixedly arranged on the top of the support frame (5). A slot (55) is arranged at the end of the sleeve (51). An adjusting screw (52) is arranged at the slot (55). Above the sleeve (51), a lifting cylinder (53) is arranged. An insertion plate (54) is arranged at the lower end of the lifting cylinder (53). Threaded holes are arranged at the insertion plate (54) and the lifting cylinder (53). The insertion plate (54) is inserted into the slot (55), and the adjusting screw (52) is threadedly penetrated through the threaded hole.

6. A fluffing mechanism for fiber ball raw materials according to claim 5, characterized in that: The limiting rod group includes a first limiting rod (3) and a second limiting rod (31) which are distributed up and down. The diameter of the first limiting rod (3) is larger than that of the second limiting rod (31), and an end shaft (32) is fixedly arranged at the end. The end of the second limiting rod (31) and the end shaft (32) are respectively inserted into the same group of sleeve (51) and lifting cylinder (53).

7. A fluffing mechanism for fiber ball raw materials according to claim 5, characterized in that: The combing component (4) includes a comb plate (43), a bottom column (41) and a top column (45). A plugging slot (42) is arranged on the bottom column (41). A through hole (46) is arranged on the top column (45). The comb plate (43) penetrates through the through hole (46) and the lower end is inserted into the plugging slot (42). Pores (44) are arranged on the comb plate (43).

8. A fluffing mechanism for fiber ball raw materials according to claim 7, characterized in that: The lengths of the bottom column (41) and the top column (45) are equal, and the ends are respectively inserted into another group of sleeve (51) and lifting cylinder (53).

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