A fully automatic production equipment for ropes and belts

Abstract

The utility model relates to the technical field of rope production and processing, in particular to a fully automatic rope production equipment; comprising a frame, a rope body twisting and folding machine, a clip feeding mechanism, a combination mechanism, a blanking mechanism and a slide seat; the rope body twisting and folding machine is used to process an external rope body into a rope body; the clip feeding mechanism is used to supply external clips; the combination mechanism assembles the external clips and the rope body into a finished product; the blanking mechanism is used to receive the finished product from the combination mechanism; the rope body twisting and folding machine comprises a feeding device, a traction and twisting device, a rope clamping device and a cutting device, the feeding device is arranged on the frame, the traction and twisting device is slidably connected to the frame, the rope clamping device is arranged on the frame and is located between the feeding device and the traction and twisting device, the cutting device is arranged on the frame and is located between the rope clamping device and the feeding device; the slide seat is slidably connected to the frame, and the traction and twisting device and the rope clamping device are both arranged on the slide seat; the production efficiency is improved and the low-cost use requirement is met.

Description

Technical Field

[0001] The utility model relates to the technical field of rope and belt production and processing, in particular to a fully automatic rope and belt production device. Background Art

[0002] The sling is used to hang identification information pieces such as work badges and factory badges. When producing the sling, specifically, the rope is folded in half and the two free ends of the rope are aligned to form the rope body, and then the two free ends of the rope body are combined with the buckle to form a finished product. In traditional production technology, the connection and consistency between the rope body molding, the rope body and the buckle assembly, and the cutting station are poor, resulting in a long production cycle and low production efficiency, which affects the use cost and cannot meet the production and use requirements, and needs to be improved. Summary of the invention

[0003] In order to overcome the shortcomings of the prior art such as long production cycle, low production efficiency, and high production and use costs, the utility model aims to provide a fully automatic rope and belt production equipment to improve production efficiency and reduce production costs.

[0004] To achieve the above purpose, the technical solution of the utility model is:

[0005] A fully automatic rope and belt production equipment, comprising a frame, a rope body twisting and folding machine, a clip feeding mechanism, a combination mechanism, a feeding mechanism and a slide seat;

[0006] The rope body twisting and folding machine is used to pull out, twist, fold and cut the external rope body to form the rope belt body;

[0007] The clip feeding mechanism is arranged on the frame and is used to supply clips from outside;

[0008] The combination mechanism is arranged on the frame and assembles the external clip and the rope body into a finished product;

[0009] The unloading mechanism is arranged on the frame and is used to receive the finished products from the combined mechanism;

[0010] The rope twisting and folding machine comprises a feeding device, a traction and twisting device, a rope clamping device and a cutting device, wherein the feeding device is arranged on a frame, the traction and twisting device is arranged on the frame and moves in a direction away from or close to the feeding device, the rope clamping device is arranged on the frame and located between the feeding device and the traction and twisting device, and the cutting device is arranged on the frame and located between the rope clamping device and the feeding device;

[0011] The slide is slidably connected to the frame, and the traction and twisting device and the rope clamping device are both arranged on the slide.

[0012] Furthermore, the rope body twisting and folding machine also includes a pre-processing device, and the external rope body enters the feeding device through the pre-processing device.

[0013] Furthermore, the pretreatment device includes a box body, a partition, a heating element and a rotating wheel. The partition is arranged on the box body and divides the box body into a heating zone and a feeding zone. The heating element is arranged in the heating zone, and the rotating wheel is arranged in the feeding zone.

[0014] Furthermore, the traction and torsion device includes a mounting seat, a second driving member, a third driving member and a plurality of first rope clamps. The mounting seat is arranged on the slide seat, the second driving member is arranged on the mounting seat and drives the first rope clamps to open and close, and the third driving member is arranged on the mounting seat and drives the second driving member to rotate.

[0015] Furthermore, the rope clamping device includes a fourth driving member, a fifth driving member and a second rope clamp, the fourth driving member is arranged on the slide seat and drives the fifth driving member to rotate, and the fifth driving member drives the second rope clamp to open and close.

[0016] Furthermore, the clip feeding mechanism includes a bottom cover feeding member and a top cover feeding member, and the combined mechanism includes a first transfer device, a second transfer device and a pressing member, the first transfer device is arranged on the frame and transfers the rope body to the discharge end of the bottom cover supply member, the second transfer device is arranged on the frame and transfers the top cover supplied by the top cover feeding member to the discharge end of the bottom cover supply member, and the pressing member is arranged on the second transfer device and presses the external top cover, the rope body and the bottom cover.

[0017] Furthermore, the first transfer device includes a sixth driving member and a third rope clamp, and the sixth driving member is arranged on the frame and drives the third rope clamp to move back and forth between the cutting device and the discharge end of the bottom cover supply member.

[0018] Furthermore, the unloading mechanism includes a swinging assembly, a pushing piece and a receiving piece. The swinging assembly is arranged on the frame. The swinging assembly includes a swinging driving source and a rocker arm. The rocker arm swings between the rope body twisting and folding machine and the receiving piece. The pushing piece is arranged on the frame and pushes the rope body on the rocker arm to the receiving piece.

[0019] The beneficial effects of the utility model are as follows: by setting up a rope body twisting and folding machine composed of a feeding device, a traction and twisting device, a rope clamping device and a cutting device, the forming processing of the rope body is completed; the rope full-automatic production equipment composed of the rope body twisting and folding machine, a clip feeding mechanism, a combination mechanism and a blanking mechanism completes the assembly and blanking of the rope body and the external clips, realizes production automation, improves production efficiency and meets the low-cost use requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0021] Figure 2 It is a schematic diagram of the planar structure of the utility model;

[0022] Figure 3 This is a schematic structural diagram of the rope twisting and folding machine of the utility model from a first perspective;

[0023] Figure 4 This is a schematic structural diagram of the rope twisting and folding machine of the utility model from a second viewing angle;

[0024] Figure 5 This is a schematic structural diagram of the rope twisting and folding machine of the utility model from a third viewing angle;

[0025] Figure 6 for Figure 1 A schematic diagram of the partially enlarged structure of part A;

[0026] Figure 7 This is a schematic diagram of the structure of the pretreatment device of the utility model;

[0027] Figure 8 It is a schematic structural diagram of the clip feeding mechanism and the unloading mechanism of the utility model from a first perspective;

[0028] Fig. 9 It is a second perspective structural schematic diagram of the clip feeding mechanism and the unloading mechanism of the utility model.

[0029] Reference numerals include:

[0030] 1—Rope twisting and folding machine 11—Feeding device 12—Traction twisting device

[0031] 121—mounting seat 122—second driving member 123—third driving member

[0032] 124 - first rope clamp 13 - rope clamping device 131 - fourth driving member

[0033] 132 - fifth driving member 133 - second rope clamp 14 - cutting device

[0034] 15—Pretreatment device 151—Box 152—Baffle

[0035] 153 - heating element 154 - rotating wheel 2 - clip feeding mechanism

[0036] 21—bottom cover supply part 22—top cover supply part 3—combination mechanism

[0037] 31—first transfer device 311—sixth driving member 312—third rope clamp

[0038] 32 - second transfer device 33 - pressing part 4 - unloading mechanism

[0039] 41 - swing assembly 42 - pusher 43 - receiving member

[0040] 5—first guide device 51—first driving member 52—guide rail

[0041] 53—slide seat 100—rope body. DETAILED DESCRIPTION

[0042] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.

[0043] See also Figures 1 to 6 A rope belt machine of the present invention comprises a frame, a rope body twisting and folding machine 1, a clip feeding mechanism 2, a combination mechanism 3 and a feeding mechanism 4;

[0044] The rope body twisting and folding machine 1 is used to pull out, twist, fold and cut the external rope body 100 to form a rope body;

[0045] The clip feeding mechanism 2 is arranged on the frame and is used to supply clips from outside;

[0046] The assembly mechanism 3 is arranged on the frame and assembles the external clip and the rope body into a finished product;

[0047] The unloading mechanism 4 is arranged on the frame and is used to receive the finished products from the assembly mechanism 3;

[0048] The rope twisting and folding machine 1 includes a feeding device 11, a traction and twisting device 12, a rope clamping device 13 and a cutting device 14. The feeding device 11 is arranged on a frame, the traction and twisting device 12 is arranged on the frame and moves in a direction away from or close to the feeding device 11, the rope clamping device 13 is arranged on the frame and is located between the feeding device 11 and the traction and twisting device 12, and the cutting device 14 is arranged on the frame and is located between the rope clamping device 13 and the feeding device 11.

[0049] Specifically, in this embodiment, the feeding device 11 is provided with six driving wheel groups, the number of the external rope bodies 100 is six, one driving wheel group drives one rope body 100 to move, the traction and twisting device 12 clamps the ends of the six external rope bodies 100 output by the feeding device 11 and moves in a direction away from the feeding device 11 and synchronously pulls out the six external rope bodies 100 to a preset length, then the rope clamping device 13 simultaneously clamps the middle of the six pulled-out external rope bodies 100, and then the traction and twisting device 12 twists the ends of the six external rope bodies 100 to a preset angle, and then the traction and twisting device 12 returns toward the direction of the feeding device 11, so that the ends clamped by the traction and twisting device 12 are aligned with the feeding device 11. The clamped rope body parts are fitted together to form an overlapping part, so as to achieve the purpose of folding the pulled rope body in half. The cutting device 14 cuts the overlapping part to finally form six folded rope bodies. Preferably, the cutting device 14 includes a lifting drive source and a heating strip. The lifting drive source drives the heating strip to rise and fall. When the overlapping part needs to be cut, the heating strip is pressed on the overlapping part, and the rope body is disconnected when it encounters heat, and the cutting is completed to form the rope body. Synchronously, the clip feeding mechanism 2 conveys the external clip to the discharge end of the clip feeding mechanism 2, and the combining mechanism 3 clamps the folded rope body to the discharge end of the clip feeding mechanism 2 and presses it, so that the rope body and the external clip are combined together to form a finished product, and finally the unloading mechanism 4 transfers the finished product to the next workstation.

[0050] By setting up a rope body twisting and folding machine 1 composed of a feeding device 11, a traction and twisting device 12, a rope clamping device 13 and a cutting device 14, the forming processing of the rope body is completed. The rope machine composed of the rope body twisting and folding machine 1, a clip feeding mechanism 2, a combination mechanism 3 and a unloading mechanism 4 completes the assembly and unloading of the rope body and the external clips, realizes production automation, improves production efficiency, and meets low-cost use requirements.

[0051] See also Figure 7 The rope twisting and folding machine 1 also includes a pre-processing device 15. The external rope 100 enters the feeding device 11 through the pre-processing device 15. The external rope 100 is stored in a rolled state, so that there is internal stress per unit length of the rope 100. The setting of the pre-processing device 15 removes the internal stress per unit length, which facilitates the subsequent processing of the rope body.

[0052] The pretreatment device 15 includes a box body 151, a partition member 152, a heating member 153 and a rotating wheel 154. The partition member 152 is arranged in the box body 151 and divides the box body 151 into a heating zone and a feeding zone. The heating member 153 is arranged in the heating zone, and the rotating wheel 154 is arranged in the feeding zone. The partition member 152 is installed in the box body 151. The partition member 152 is mesh-shaped and placed vertically to divide the internal space of the box body 151 into a heating zone and a feeding zone. The box body 151 is provided with a feed port and a discharge port, and the discharge port is close to the feeding device 11. Preferably, the number of the rotating wheels 154 is three, namely a first upper wheel, a second upper wheel and a third lower wheel, and the third lower wheel is located between the first upper wheel and the second lower wheel. , the external rope body 100 enters the box body 151 through the feed port, passes through the first upper wheel, the third lower wheel, and the second upper wheel in sequence, and enters the feeding device 11 from the discharge port. The setting of the first upper wheel, the third lower wheel, and the second upper wheel completes the purpose of stress relief for the external rope body 100, wherein the number of heating elements 153 is two, and the two heating elements 153 are vertically placed in the heating zone, one of the heating elements 153 is located between the first upper wheel and the third lower wheel, and the other heating element 153 is located between the second upper wheel and the third lower wheel, and the passing external rope body 100 is uniformly heated, and while relieving the stress of the external rope body 100, the external rope body 100 is preheated to facilitate the processing of subsequent processes.

[0053] The rope belt machine also includes a first guide device 5, which includes a first drive member 51, a guide rail 52 and a slide 53. The guide rail 52 is arranged on the frame, and the first drive member 51 is arranged on the frame and drives the slide 53 to slide along the guide rail 52. The traction and twisting device 12 is arranged on the slide 53, and the rope clamping device 13 is arranged on the slide 53. The traction and twisting device 12 and the rope clamping device 13 are both arranged on the slide 53. The structural arrangement ensures the stability of the movement direction of the traction and twisting device 12, and at the same time ensures that the clamping force of the rope clamping device 13 clamping the external rope body 100 is relatively balanced with respect to the traction force generated by the traction and twisting device 12 on the rope body 100, thereby improving the controllability of production quality.

[0054] The traction and torsion device 12 includes a mounting seat 121, a second driving member 122, a third driving member 123 and a plurality of first rope clamps 124. The mounting seat 121 is arranged on the slide 53. The second driving member 122 is arranged on the mounting seat 121 and drives the first rope clamp 124 to open and close. The third driving member 123 is arranged on the mounting seat 121 and drives the second driving member 122 to rotate. There are six first rope clamps 124 and six second driving members 122. One second driving member 122 controls the opening and closing of one first rope clamp 124 to achieve the purpose of clamping and loosening the external rope body 100. The third driving member 123 includes a servo motor, a rack and six gears. The six gears are all meshed with one rack. When the servo motor drives the rack to move back and forth in a straight line, the rotation of the gear is realized, that is, the purpose of the first rope clamp 124 clamping the end of the external rope body 100 and rotating synchronously is achieved.

[0055] The rope clamping device 13 includes a fourth driving member 131, a fifth driving member 132 and a second rope clamp 133. The fourth driving member 131 is arranged on the slide 53 and drives the fifth driving member 132 to rotate. The fifth driving member 132 drives the second rope clamp 133 to open and close. The length direction of the second rope clamp 133 is arranged to intersect with the length direction of a single external rope body 100. After the second rope clamp 133 synchronously clamps six external rope bodies 100, the fourth driving member 131 drives the fifth driving member 132 to swing, so that the second rope clamp 133 rotates 90° after clamping the external rope body, thereby achieving the purpose of horizontally intercepting the pulled-out part of the external rope body 100 and then folding it in half.

[0056] See also Figures 7 to 9 The clip feeding mechanism 2 includes a bottom cover supply part 21 and a top cover supply part 22, and the combined mechanism 3 includes a first transfer device 31, a second transfer device 32 and a pressing part 33. The first transfer device 31 is arranged on the frame and transfers the rope body to the discharge end of the bottom cover supply part 21, and the second transfer device 32 is arranged on the frame and transfers the top cover supplied by the top cover supply part 22 to the discharge end of the bottom cover supply part 21. The pressing part 33 is arranged on the second transfer device 32 and presses the external top cover, the rope body and the bottom cover, so as to realize the purpose of automatically transferring the rope body and automatically transferring the external top cover and assembling the top cover, the rope body and the bottom cover, thereby improving production automation and improving production efficiency.

[0057] The first transfer device 31 includes a sixth driving member 311 and a third rope clamp 312. The sixth driving member 311 is arranged on the frame and drives the third rope clamp 312 to move back and forth between the cutting device 14 and the discharge end of the bottom cover supply member 21. The length direction of the third rope clamp 312 is arranged to intersect with the length direction of the external rope body 100. The third rope clamp 312 synchronously clamps the six rope bodies and transfers them to the discharge end of the bottom cover supply member 21, waiting for the second transfer device 32 to transfer the top cover to the discharge end of the bottom cover supply member 21, and finally presses the top cover, the rope body and the bottom cover into a finished product.

[0058] The unloading mechanism 4 includes a swing assembly 41, a pusher 42 and a receiving member 43. The swing assembly 41 is arranged on a frame. The swing assembly 41 includes a swing driving source and a swing rod. The swing rod swings between the rope twisting and folding machine 1 and the receiving member 43. The pusher 42 is arranged on the frame and pushes the rope on the swing rod to the receiving member 43. When the external rope 100 is pulled out of a preset length by the traction twisting device 12, the swing rod driving member drives the swing rod to swing, so that the length of the swing rod is opposite to the length of the external rope 100. The outer rope body 100 is arranged to intersect in the length direction, and the rocker arm is above the outer rope body 100. When the traction and twisting device 12 clamps the end of the outer rope body 100 and returns to the feeding device 11, the outer rope body 100 is in a state where the upper rope segment and the lower rope segment are folded in half, and the rocker arm is located between the upper rope segment and the lower rope segment. When the combination mechanism 3 completes the combination of the rope body and the buckle, the rocker arm swings toward the direction of the material receiving piece 43, and the material pushing piece 42 moves along the length direction of the rocker arm toward the direction of the material receiving piece 43, pushing the finished product to the material receiving piece 43, and completing the unloading process.

[0059] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The content of this specification should not be understood as limiting the present invention.

Claims

1. A fully automatic production equipment for ropes and straps, comprising a frame, characterized in that: It also includes a rope body twisting and folding machine (1), a clip feeding mechanism (2), a combination mechanism (3), a feeding mechanism (4) and a slide seat (53); The rope body twisting and folding machine (1) is used to pull out, twist, fold and cut the external rope body (100) to form a rope belt body; The clip feeding mechanism (2) is arranged on the frame and is used to supply clips from the outside; The assembly mechanism (3) is arranged on the frame and assembles the external clip and the rope body into a finished product; The unloading mechanism (4) is arranged on the frame and is used to receive the finished products from the assembly mechanism (3); The rope twisting and folding machine (1) comprises a feeding device (11), a traction and twisting device (12), a rope clamping device (13) and a cutting device (14); the feeding device (11) is arranged on a frame, the traction and twisting device (12) is arranged on the frame and moves in a direction away from or close to the feeding device (11), the rope clamping device (13) is arranged on the frame and located between the feeding device (11) and the traction and twisting device (12), and the cutting device (14) is arranged on the frame and located between the rope clamping device (13) and the feeding device (11); The slide seat (53) is slidably connected to the frame, and the traction and twisting device (12) and the rope clamping device (13) are both arranged on the slide seat (53).

2. The fully automatic rope and belt production equipment according to claim 1 is characterized in that: The rope body twisting and folding machine (1) further comprises a pre-processing device (15), and the external rope body (100) enters the feeding device (11) through the pre-processing device (15).

3. The fully automatic rope and belt production equipment according to claim 2 is characterized in that: The pretreatment device (15) comprises a box body (151), a partition member (152), a heating member (153) and a rotating wheel (154); the partition member (152) is arranged on the box body (151) and divides the box body (151) into a heating zone and a material transfer zone; the heating member (153) is arranged in the heating zone; and the rotating wheel (154) is arranged in the material transfer zone.

4. The fully automatic rope and belt production equipment according to claim 1 is characterized in that: The traction and twisting device (12) comprises a mounting seat (121), a second driving member (122), a third driving member (123) and a plurality of first rope clamps (124); the mounting seat (121) is arranged on a sliding seat (53); the second driving member (122) is arranged on the mounting seat (121) and drives the first rope clamps (124) to open and close; and the third driving member (123) is arranged on the mounting seat (121) and drives the second driving member (122) to rotate.

5. The fully automatic rope and belt production equipment according to claim 1 is characterized in that: The rope clamping device (13) comprises a fourth driving member (131), a fifth driving member (132) and a second rope clamp (133); the fourth driving member (131) is arranged on a sliding seat (53) and drives the fifth driving member (132) to rotate; and the fifth driving member (132) drives the second rope clamp (133) to open and close.

6. The fully automatic rope and belt production equipment according to claim 1 is characterized in that: The clip feeding mechanism (2) includes a bottom cover feeding member (21) and a top cover feeding member (22), and the combined mechanism (3) includes a first transfer device (31), a second transfer device (32) and a pressing member (33), wherein the first transfer device (31) is arranged on the frame and transfers the rope body to the discharge end of the bottom cover feeding member (21), the second transfer device (32) is arranged on the frame and transfers the top cover supplied by the top cover feeding member (22) to the discharge end of the bottom cover feeding member (21), and the pressing member (33) is arranged on the second transfer device (32) and presses the external top cover, the rope body and the bottom cover.

7. The fully automatic production equipment for ropes and straps according to claim 6 is characterized by: The first transfer device (31) comprises a sixth driving member (311) and a third rope clamp (312); the sixth driving member (311) is arranged on the frame and drives the third rope clamp (312) to move back and forth between the cutting device (14) and the discharge end of the bottom cover supply member (21).

8. The fully automatic rope and belt production equipment according to claim 1 is characterized in that: The unloading mechanism (4) comprises a swinging assembly (41), a material pushing member (42) and a material receiving member (43); the swinging assembly (41) is arranged on a frame; the swinging assembly (41) comprises a swinging driving source and a swing rod; the swing rod swings between the rope body twisting and folding machine (1) and the material receiving member (43); the material pushing member (42) is arranged on the frame and pushes the rope body on the swing rod to the material receiving member (43).

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