A cooling device for spray forming aluminum-lithium alloy

By designing a cooling device for spray-formed aluminum-lithium alloy including a roller conveyor, inverted U-shaped plate, water conveyor plate, water spray plate, blower duct and water connection tank, the problems of poor cooling effect and inconvenient liquid collection in the prior art are solved, and more efficient cooling and more convenient liquid collection are achieved.

CN222733357UActive Publication Date: 2025-04-08JIANGSU HAORAN SPRAY FORMING ALLOY
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Patent Information

Application Number
CN202421400418.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-04-08
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

When used, the existing spray-formed aluminum-lithium alloy cooling device is used, due to the high surrounding ambient temperature, the air conveyed by the fan is hot, which reduces the cooling effect on aluminum-lithium alloy, and the liquid water is difficult to collect after the cooling, resulting in waste.

Method used

A cooling device including a roller conveyor, a inverted U-shaped plate, a water conveyor, a water spray plate, a blower duct and a water connection tank is designed. The cold water is sent to the water transfer plate through the water transfer pump, and the cold water cools the gas in the blower duct. The cooled gas and cold water blow the aluminum-lithium alloy through the nozzle respectively. At the same time, the water connection tank facilitates the collection of liquids and avoids waste.

Benefits of technology

It effectively enhances the cooling effect of aluminum-lithium alloy, and avoids waste of water through a convenient liquid collection system, improving the practicality of the device.

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Abstract

The utility model provides a cooling device for spray-formed aluminum-lithium alloy, comprising: a roller conveyor, wherein a supporting leg is arranged at the bottom of the roller conveyor; an inverted U-shaped plate is arranged at the top of the roller conveyor, a water delivery plate is arranged at the top of the inverted U-shaped plate, water spray plates for spraying water on the aluminum-lithium alloy passing through the inverted U-shaped plate are arranged on opposite side walls of the inverted U-shaped plate, a connecting pipe is arranged between the side wall of the water delivery plate and the top of the water spray plate, an air guide plate is arranged on the top of the water delivery plate, a plurality of blowing pipes penetrating the water delivery plate and inserted into the inverted U-shaped plate are arranged at the bottom of the air guide plate, a fan for supplying air to the plurality of blowing pipes is arranged on the top of the air guide plate, a water delivery pump for supplying cold water to the water delivery plate and cooling the air passing through the blowing pipe is arranged on opposite side walls of the water delivery plate, a water delivery pipe connected to an external cold water source is arranged on the water delivery pump, and the utility model has a reasonable structure and convenient liquid collection.
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Description

Technical Field

[0001] The utility model relates to an aluminum-lithium alloy, in particular to a cooling device for spray-formed aluminum-lithium alloy. Background Art

[0002] Lithium is the lightest metal element in the world. When lithium is added to aluminum as an alloying element, an aluminum-lithium alloy is formed. After adding lithium, the specific gravity of the alloy can be reduced, the rigidity can be increased, and at the same time, high strength, good corrosion resistance and fatigue resistance, and suitable ductility can be maintained. Spray forming is a process in which a high-pressure inert gas is used to atomize the alloy liquid flow into fine molten droplets, which fly and cool under high-speed airflow and are deposited into a blank before they are completely solidified. It has various advantages of rapid solidification technology, such as fine grains of the obtained material, uniform structure, and the ability to suppress macro-segregation. When cooling the spray-formed aluminum-lithium alloy, a cooling device for spray-formed aluminum-lithium alloy is required.

[0003] In the prior art, the existing cooling device for spray-formed aluminum-lithium alloy generally uses gas and water for cooling when in use, wherein the water is transported by a pump and the gas is transported by a fan. Since the ambient temperature is relatively high when cooling the spray-formed aluminum-lithium alloy, the wind transported by the fan is hot wind, which greatly reduces the cooling effect of the spray-formed aluminum-lithium alloy. Moreover, after cooling, it is not convenient to collect liquid water, resulting in water flowing and causing waste. Now, a cooling device for spray-formed aluminum-lithium alloy is urgently needed to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a cooling device for spray-formed aluminum-lithium alloy to solve the problems raised in the above-mentioned background technology. The utility model has a reasonable structure and convenient liquid collection.

[0005] In order to achieve the above object, the utility model is realized by the following technical scheme: a cooling device for spray forming aluminum-lithium alloy, comprising:

[0006] Roller conveyor, the bottom of the roller conveyor is provided with supporting legs;

[0007] An inverted U-shaped plate is arranged on the top of the roller conveyor, a water supply plate is arranged on the top of the inverted U-shaped plate, water spray plates for spraying water on the aluminum-lithium alloy passing through the inside of the inverted U-shaped plate are arranged on the opposite side walls of the inverted U-shaped plate, a connecting pipe is arranged between the side wall of the water supply plate and the top of the water spray plate, an air guide plate is arranged on the top of the water supply plate, a plurality of blowing pipes penetrating the water supply plate and inserted into the inside of the inverted U-shaped plate are arranged at the bottom of the air guide plate, a fan for supplying air to the plurality of blowing pipes is arranged on the top of the air guide plate, a water supply pump for supplying cold water to the water supply plate and cooling the air passing through the blowing pipe is arranged on the opposite side walls of the water supply plate, and a water supply pipe connected to an external cold water source is arranged on the water supply pump.

[0008] Furthermore, a plurality of first nozzles are arranged on the inner walls on both sides opposite to each other of the inverted U-shaped plate, the first nozzles are connected to the water spray plate, and a second nozzle is arranged at the bottom of the blowing pipe.

[0009] Furthermore, sealing rings are provided at the connection points between the blowing pipe and the water delivery plate and the inverted U-shaped plate.

[0010] Furthermore, an avoidance groove is provided between the inner side wall of the inverted U-shaped plate and the inner side wall of the roller conveyor, and an inclined surface is provided between the inner side wall of the roller conveyor and the top wall of the roller conveyor.

[0011] Furthermore, a water receiving box is provided at the bottom of the roller conveyor, the length of the inverted U-shaped plate is smaller than the length of the water receiving box, and the width of the water receiving box is the same as the width of the roller conveyor.

[0012] Furthermore, a liquid level sensor, a buzzer and a PLC controller are arranged on the side wall of the water receiving box, a drain pipe is arranged on the side wall of the water receiving box, a drain valve is arranged on the drain pipe, and the liquid level sensor and the drain valve are respectively connected to the PLC controller.

[0013] Furthermore, a plurality of exhaust holes placed above the liquid level sensor are provided on two opposite side walls of the water receiving box, and a waterproof breathable membrane for shielding the exhaust holes is embedded in the inner wall of the water receiving box.

[0014] Furthermore, extension plates are provided on the two opposite side walls of the water receiving box, and fixing bolts are provided between the extension plates and the roller conveyor.

[0015] According to the cooling device for spray-formed aluminum-lithium alloy of the utility model, the aluminum-lithium alloy is conveyed by using a roller conveyor. When the aluminum-lithium alloy is conveyed to the inside of the inverted U-shaped plate, the water delivery pump is operated to deliver the cold water source connected to the water delivery pipe to the inside of the water delivery plate. At the same time, the fan is operated to deliver the gas to the inside of the air guide plate and discharged from the blowing pipe. Since the blowing pipe runs through the water delivery plate and is inserted into the inside of the inverted U-shaped plate, the cold water inside the water delivery plate cools the gas inside the exhaust pipe, so that the cooled gas blows cold air to cool the aluminum-lithium alloy. The cold water is sprayed from the water spray plate along the connecting pipe to spray water to cool the aluminum-lithium alloy, which facilitates the cooling of the aluminum-lithium alloy and enhances the cooling effect.

[0016] By using the top of the water receiving box to be directly connected to the bottom of the roller conveyor and placed just below the inverted U-shaped plate, it is convenient to directly collect the liquid from the inside of the inverted U-shaped plate, thereby avoiding waste caused by the flow of liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0018] Figure 1 It is a three-dimensional diagram of a cooling device for spray-forming aluminum-lithium alloy according to one embodiment of the utility model;

[0019] Figure 2 It is a right side cross-sectional view of a cooling device for spray-formed aluminum-lithium alloy according to one embodiment of the utility model;

[0020] Figure 3 A three-dimensional diagram of a water receiving box in a cooling device for spray-forming aluminum-lithium alloy according to an embodiment of the utility model;

[0021] In the figure: 1. roller conveyor; 101. supporting leg; 102. inclined plane; 2. water spray plate; 3. inverted U-shaped plate; 4. connecting pipe; 5. water delivery plate; 6. water delivery pipe; 7. air guide plate; 8. fan; 9. water delivery pump; 10. first nozzle; 11. avoidance groove; 12. water receiving box; 121. extension plate; 1211. fixing bolt; 13. PLC controller; 14. liquid level sensor; 15. drain pipe; 16. drain valve; 17. exhaust hole; 18. blow pipe; 181. second nozzle; 182. sealing ring; 19. waterproof and breathable membrane. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] like Figure 1As shown, the utility model provides a technical solution: a cooling device for spray-formed aluminum-lithium alloy, comprising:

[0024] Roller conveyor 1, support legs 101 are provided at the bottom of roller conveyor 1;

[0025] The roller conveyor 1 is provided with an inverted U-shaped plate 3 at the top, a water delivery plate 5 is provided at the top of the inverted U-shaped plate 3, water spray plates 2 for spraying water on the aluminum-lithium alloy passing through the inverted U-shaped plate 3 are provided on the opposite side walls of the inverted U-shaped plate 3, a connecting pipe 4 is provided between the side wall of the water delivery plate 5 and the top of the water spray plate 2, an air guide plate 7 is provided on the top of the water delivery plate 5, a plurality of blowing pipes 18 penetrating the water delivery plate 5 and inserted into the inverted U-shaped plate 3 are provided at the bottom of the air guide plate 7, a fan 8 for supplying air to the plurality of blowing pipes 18 is provided on the top of the air guide plate 7, a water delivery pump 9 for supplying cold water to the water delivery plate 5 and cooling the air passing through the blowing pipe 18 is provided on the opposite side walls of the water delivery plate 5, and a connection with an external The water pipe 6 connected to the cold water source is designed to convey the aluminum-lithium alloy by using the roller conveyor 1. When the aluminum-lithium alloy is conveyed to the inside of the inverted U-shaped plate 3, the water pump 9 is operated to deliver the cold water source external to the water pipe 6 to the inside of the water conveying plate 5. At the same time, the fan 8 is operated to deliver the gas to the inside of the air guide plate 7 and discharge it from the blowing pipe 18. The blowing pipe 18 penetrates the water conveying plate 5 and is inserted into the inverted U-shaped plate 3, so that the cold water inside the water conveying plate 5 cools the gas inside the exhaust pipe, so that the cooled gas blows cold air to cool the aluminum-lithium alloy. The cold water is sprayed from the water spraying plate 2 along the connecting pipe 4 to spray water to cool the aluminum-lithium alloy, which facilitates the cooling of the aluminum-lithium alloy and enhances the cooling effect.

[0026] Reference Figure 1 and Figure 2 A plurality of first nozzles 10 are arranged on the inner walls on both sides of the opposite sides of the inverted U-shaped plate 3, the first nozzle 10 is connected to the water spray plate 2, and a second nozzle 181 is arranged at the bottom of the blowing pipe 18. This design uses the first nozzle 10 to facilitate the spraying of cold water liquid inside the water spray plate 2 to cool the aluminum-lithium alloy. In order to control the flow rate of the water sprayed by the first nozzle 10, a valve can be set to control and adjust it according to needs. By using the second nozzle 181, the gas from the blowing pipe 18 can be sprayed to cool the aluminum-lithium alloy. Similarly, a corresponding valve can be set at the air inlet of the fan 8 to control the flow rate of the wind according to needs.

[0027] Reference Figure 2The blowing pipe 18 is respectively provided with sealing rings 182 at the connection places with the water conveying plate 5 and the inverted U-shaped plate 3. The design improves the sealing performance of the connection by using the sealing ring 182. An avoidance groove 11 is provided between the inner wall of the inverted U-shaped plate 3 and the inner wall of the roller conveyor 1. An inclined surface 102 is provided between the inner wall of the roller conveyor 1 and the top wall of the roller conveyor 1. The design facilitates the avoidance of the aluminum-lithium alloy by using the avoidance groove 11, thereby avoiding the interference between the aluminum-lithium alloy conveyed by the roller conveyor 1 and the first nozzle 10. By using the inclined surface 102, the liquid can flow into the water receiving box 12 along the inner wall of the roller conveyor 1.

[0028] Reference Figure 1 A water receiving box 12 is provided at the bottom of the roller conveyor 1. The length of the inverted U-shaped plate 3 is smaller than the length of the water receiving box 12. The width of the water receiving box 12 is the same as the width of the roller conveyor 1. This design directly connects the top of the water receiving box 12 with the bottom of the roller conveyor 1, thereby facilitating the direct collection of liquid from the inside of the inverted U-shaped plate 3 to avoid waste caused by the flow of liquid.

[0029] Reference Figure 1 and Figure 3 A liquid level sensor 14 and a PLC controller 13 are provided on the side wall of the water receiving tank 12. A drain pipe 15 is provided on the side wall of the water receiving tank 12. A drain valve 16 is provided on the drain pipe 15. The liquid level sensor 14 and the drain valve 16 are respectively connected to the PLC controller 13. This design facilitates the detection of the height of the liquid inside the water receiving tank 12 by using the liquid level sensor 14. When liquid is detected, a signal is sent to the PLC controller 13. The PLC controller 13 controls the drain valve 16 to open, so that the collected liquid is discharged to a suitable position through the drain valve 16 to prevent the liquid from overflowing from the water receiving tank 12.

[0030] Reference Figure 3 A plurality of exhaust holes 17 are provided on the opposite side walls of the water receiving box 12 and are placed above the liquid level sensor 14. A waterproof breathable membrane 19 is embedded in the inner wall of the water receiving box 12 for shielding the exhaust holes 17. This design facilitates the discharge of gas entering the water receiving box 12 by using the exhaust holes 17. Under the action of the waterproof breathable membrane 19, gas can pass through to prevent liquid from flowing out.

[0031] Reference Figure 1 and Figure 3 Extension plates 121 are provided on the opposite side walls of the water receiving box 12, and fixing bolts 1211 are provided between the extension plate 121 and the roller conveyor 1. This design facilitates the connection between the water receiving box 12 and the roller conveyor 1 and improves the stability of the connection.

[0032] Reference Figure 1-Figure 3As an embodiment of the utility model: when the injection-formed aluminum-lithium alloy needs to be cooled, the staff places the aluminum-lithium alloy on the roller conveyor 1 through a manipulator, and then the roller conveyor 1 works to convey the aluminum-lithium alloy. When the aluminum-lithium alloy is conveyed to the inside of the inverted U-shaped plate 3, the water delivery pump 9 is operated to deliver the cold water source connected to the water delivery pipe 6 to the inside of the water delivery plate 5, and at the same time, the fan 8 is operated to deliver the gas to the inside of the air guide plate 7 and discharge it from the multiple second nozzles 181 on the blowing pipe 18. Since the blowing pipe 18 penetrates the water delivery plate 5 and is inserted into the inside of the inverted U-shaped plate 3, the water delivery plate 5 The internal cold water cools the gas inside the exhaust pipe, so that the cooled gas is discharged from the second nozzle 181 to blow cold air to cool the aluminum-lithium alloy. The cold water is sprayed from the first nozzle 10 on the water spray plate 2 along the connecting pipe 4 to spray water to cool the aluminum-lithium alloy, which facilitates the cooling of the aluminum-lithium alloy and enhances the cooling effect. While the cold air is blowing and cooling the aluminum-lithium alloy, it helps the liquid on the surface of the aluminum-lithium alloy to flow downward, speeding up the flow of the cooled liquid in the aluminum-lithium alloy, so that new cold water continues to exist on the surface of the aluminum-lithium alloy, further enhancing the cooling effect on the aluminum-lithium alloy.

[0033] When it is necessary to collect the cooled liquid, since the top of the water receiving box 12 is directly connected to the bottom of the roller conveyor 1 and is placed directly below the inverted U-shaped plate 3, it is convenient to directly collect the liquid from the inside of the inverted U-shaped plate 3 to avoid waste caused by the flow of liquid. When the liquid level sensor 14 detects the liquid, it sends a signal to the PLC controller 13, and the PLC controller 13 controls the drain valve 16 to open, so that the collected liquid is discharged to a suitable position through the drain valve 16, avoiding the liquid from overflowing the water receiving box 12, thereby improving the practicality of the utility model.

[0034] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A cooling device for spray-formed aluminum-lithium alloy, comprising: A roller conveyor (1), wherein a support leg (101) is provided at the bottom of the roller conveyor (1); It is characterized in that The roller conveyor (1) is provided with an inverted U-shaped plate (3) at the top, a water supply plate (5) is provided at the top of the inverted U-shaped plate (3), water spray plates (2) for spraying water on the aluminum-lithium alloy passing through the inverted U-shaped plate (3) are provided on opposite side walls of the inverted U-shaped plate (3), a connecting pipe (4) is provided between the side wall of the water supply plate (5) and the top of the water spray plate (2), an air guide plate (7) is provided at the top of the water supply plate (5), and a plurality of air guide plates (7) are provided at the bottom of the air guide plate (7). A plurality of blowing pipes (18) are provided which penetrate the water delivery plate (5) and are inserted into the inside of the inverted U-shaped plate (3); a fan (8) for supplying air to the plurality of blowing pipes (18) is provided on the top of the air guide plate (7); water delivery pumps (9) for supplying cold water to the water delivery plate (5) and for cooling the air passing through the blowing pipes (18) are provided on opposite side walls of the water delivery plate (5); and a water delivery pipe (6) connected to an external cold water source is provided on the water delivery pump (9).

2. A cooling device for spray-formed aluminum-lithium alloy according to claim 1, characterized in that: A plurality of first nozzles (10) are provided on the inner walls on both sides opposite to each other of the inverted U-shaped plate (3); the first nozzles (10) are connected to the water spray plate (2); and a second nozzle (181) is provided at the bottom of the blowing pipe (18).

3. A cooling device for spray-formed aluminum-lithium alloy according to claim 1, characterized in that: The blowing pipe (18) is provided with sealing rings (182) at the connection points with the water delivery plate (5) and the inverted U-shaped plate (3).

4. A cooling device for spray-formed aluminum-lithium alloy according to claim 2, characterized in that: An avoidance groove (11) is provided between the inner wall of the inverted U-shaped plate (3) and the inner wall of the roller conveyor (1), and an inclined surface (102) is provided between the inner wall of the roller conveyor (1) and the top wall of the roller conveyor (1).

5. A cooling device for spray-formed aluminum-lithium alloy according to claim 1, characterized in that: A water receiving box (12) is provided at the bottom of the roller conveyor (1), the length of the inverted U-shaped plate (3) is smaller than the length of the water receiving box (12), and the width of the water receiving box (12) is the same as the width of the roller conveyor (1).

6. A cooling device for spray-formed aluminum-lithium alloy according to claim 5, characterized in that: A liquid level sensor (14) and a PLC controller (13) are arranged on the side wall of the water receiving box (12), a liquid discharge pipe (15) is arranged on the side wall of the water receiving box (12), a liquid discharge valve (16) is arranged on the liquid discharge pipe (15), and the liquid level sensor (14) and the liquid discharge valve (16) are respectively connected to the PLC controller (13).

7. A cooling device for spray-formed aluminum-lithium alloy according to claim 6, characterized in that: A plurality of exhaust holes (17) located above the liquid level sensor (14) are provided on opposite side walls of the water receiving box (12), and a waterproof breathable membrane (19) for shielding the exhaust holes (17) is embedded in the inner wall of the water receiving box (12).

8. A cooling device for spray-formed aluminum-lithium alloy according to claim 5, characterized in that: Extension plates (121) are provided on opposite side walls of the water receiving box (12), and fixing bolts (1211) are provided between the extension plates (121) and the roller conveyor (1).