Automatic extraction device for smoke components
By designing an automated automatic flue gas component extraction device, the error problem caused by the excessive human operation in traditional technology is solved, and the accuracy of analysis results is achieved.
Patent Information
- Application Number
- CN202421054862.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-05-15
AI Technical Summary
Traditional flue gas component detection technology requires a lot of manual operation, resulting in large errors during sample transfer and extraction, and the analysis results are inaccurate.
An automatic extraction device for flue gas components is designed, including a base, a vortex oscillation unit, a liquid filling unit, a liquid extraction unit, a clamping unit and a controller, and the extraction and sample processing are carried out in an automated manner.
It effectively reduces errors during sample transfer and extraction, improves the accuracy of analysis results, and reduces the need for artificial operations.
Smart Images

Figure CN222733944U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of smoke component detection, and more specifically, to an automatic smoke component extraction device. Background Art
[0002] The mainstream smoke produced after the cigarette is burned is directly inhaled by cigarette consumers, which gives the smoker a physiological satisfaction. The determination of the components in the total particulate matter of the smoke, the current processing steps used in the industry are as follows: 1. The total particulate matter is captured on the Cambridge filter by a smoking machine; 2. Open the collector, take out the filter that captures the total particulate matter of the smoke, and put the filter into the extraction bottle; 3. Add internal standard and extraction solvent; 4. Cover the bottle cap and perform oscillation extraction; 5. After the extraction is completed, transfer 1.5mL of the extract into the chromatographic bottle; 6. Put the chromatographic bottle containing the extract into the detection equipment for analysis and testing.
[0003] However, in the traditional pretreatment method, all steps require human participation, and only step 1 is sucked by a smoking machine, which has formed an automated instrument. The workload of testers is large, the efficiency is low, and human errors are introduced. Therefore, replacing the current manual pretreatment process with automated instruments has become a technical problem that needs to be solved urgently. Among them, when opening the trap in step 2, the filter needs to be folded and the inside of the trap needs to be wiped. The action is complicated and cannot be automatically controlled in a short time; step 3 opens the cover and adds isopropanol, step 4 covers and shakes, and step 5 takes the liquid and puts it into the gas chromatography bottle. The overall action is relatively simple, and the instrument can be fully automatically operated in a short time through the pipetting workstation technology.
[0004] The utility model patent application with the publication number CN111366664A discloses an in-situ extraction device and method for total particulate matter in mainstream cigarette smoke. The application removes the Cambridge filter trap from the smoking machine and places it in the extraction pool, fills the extraction pool with the extraction solvent through the first pipe, and extracts the Cambridge filter trap. After the extraction is completed, the extract enters the collection bottle through the static valve; the extraction pool, the first pipe and the second pipe are cleaned several times with the extraction solvent; the cleaning valve is opened, and the inert gas in the inert gas bottle is used to clean the extraction pool, the second pipe and the first branch pipe; the extract in the collection bottle is transferred to the chromatographic bottle and then analyzed by gas chromatography. It can quickly and accurately extract moisture, nicotine and the like in the total particulate matter in mainstream cigarette smoke in situ, effectively reducing the errors caused by sample transfer and extraction, and improving the accuracy of the analysis results. However, it still requires a lot of manual operations and cannot solve the above-mentioned problems.
[0005] Therefore, it is necessary to solve the above technical problems. Utility Model Content
[0006] In view of this, the purpose of the utility model is to provide an automatic extraction device for flue gas components to avoid a large amount of manual operation, thereby effectively reducing the errors caused by sample transfer and extraction processes and improving the accuracy of analysis results.
[0007] Based on the above purpose, the utility model provides an automatic extraction device for flue gas components, comprising a base, a vortex oscillation unit, a liquid adding unit, a liquid taking unit, a clamping unit and a controller, wherein: the vortex oscillation unit is installed on the base, an extraction bottle is installed on the vortex oscillation unit, and the vortex oscillation unit is used to oscillate the substance in the extraction bottle; the clamping unit is used to clamp the extraction bottle; the liquid adding unit, the liquid taking unit and the clamping unit are all installed on the base, and the liquid adding unit, the liquid taking unit and the clamping unit are all slidably arranged along the length direction of the base, the width direction of the base and the height direction of the base; the liquid adding unit is used to inject extraction liquid into the extraction bottle, and the liquid taking unit is used to take liquid after oscillation extraction; the controller is communicatively connected with the vortex oscillation unit, the liquid adding unit, the liquid taking unit and the clamping unit.
[0008] Optionally, a collecting unit is further included, which is installed on the base and is used to support and install a collecting bottle, and the liquid after the oscillation extraction is collected in the collecting bottle.
[0009] Optionally, a clamping unit is further included, and the clamping unit is used to clamp the lower end of the collecting bottle or the lower end of the extraction bottle.
[0010] Optionally, it also includes a barrel unit, which includes a new pipette tip, a collecting box and a mounting frame, the collecting box is used to collect used pipette tips, the new pipette tip is installed on the mounting frame, and the collecting box is installed on the base.
[0011] Optionally, the vortex oscillation unit includes a vortex oscillator, an oscillator adapter plate, and a support base, the vortex oscillator is installed on the support base, the oscillator adapter plate is installed on the vortex oscillator, the extraction bottle is installed in the oscillator adapter plate, the vortex oscillator is communicatively connected to the controller, and the vortex oscillator is used to oscillate the substance in the extraction bottle.
[0012] Optionally, the vortex oscillation unit further comprises a pressing plate, a mounting hole is formed on the pressing plate, and the upper end of the extraction bottle is mounted on the pressing plate after passing through the mounting hole.
[0013] Optionally, it also includes a three-dimensional mobile platform, which includes an X-axis screw linear module, a Y-axis screw linear module, and a Z-axis screw linear module. The X-axis screw linear module includes an X-axis slide rail, an X-axis slider, an X-axis screw, and an X-axis motor. The output shaft of the X-axis motor is installed at one end of the X-axis screw to drive the X-axis screw to rotate, and the other end of the X-axis screw is spirally matched with the X-axis slider to drive the X-axis slider to slide along the X-axis slide rail; the Y-axis screw linear module includes a Y-axis slide rail, a Y-axis slider, a Y-axis screw, and a Y-axis motor. The Y-axis slide rail is installed on the X-axis slider, and the output shaft of the Y-axis motor is installed One end of the Y-axis screw rod is used to drive the Y-axis screw rod to rotate, and the other end of the Y-axis screw rod is spirally matched with the Y-axis slider to drive the Y-axis slider to slide along the Y-axis slide rail; the Z-axis screw rod linear module includes a Z-axis slide rail, a Z-axis slider, a Z-axis screw rod, and a Z-axis motor. The Z-axis slide rail is installed on the Y-axis slider, and the output shaft of the Z-axis motor is installed at one end of the Z-axis screw rod to drive the Z-axis screw rod to rotate, and the other end of the Z-axis screw rod is spirally matched with the Z-axis slider to drive the Z-axis slider to slide along the Z-axis slide rail. The X-axis motor, the Y-axis motor, and the Z-axis motor are all communicatively connected to the controller.
[0014] Optionally, the liquid adding unit includes a liquid inlet pump and a liquid inlet pipe, the liquid inlet of the liquid inlet pump is used to be connected to the solvent bottle, and the liquid outlet of the liquid inlet pump is connected to one end of the liquid inlet pipe. When the liquid adding unit injects extraction liquid into the extraction bottle, the other end of the liquid inlet pipe extends into the extraction bottle, and the liquid inlet pipe is installed on the Z-axis slider.
[0015] Optionally, the liquid collection unit includes a pipetting module, which is installed on the Z-axis slider. A pipette tip connector is installed on the pipette module, and the pipette tip connector is used to install the pipette tip. The pipetting module is communicatively connected to the controller for aspirating or discharging liquid.
[0016] Optionally, the clamping unit includes a clamping body, a first slide, a first chuck, a second slide, a second chuck, a first driving mechanism, a second driving mechanism, a first slide rail and a second slide rail, the clamping body is installed on the Z-axis slider, the first slide rail and the second slide rail are both installed at the lower end of the clamping body, the first driving mechanism drives the first slide to slide along the first slide rail, the second driving mechanism drives the second slide to slide along the second slide rail, and the first slide and the second slide move synchronously in opposite directions, the first chuck is installed at the lower end of the first slide, the second chuck is installed at the lower end of the second slide, the first chuck and the second chuck are both semi-cylindrical structures, and the two semi-cylindrical structures form a cylindrical structure, and the first driving mechanism and the second driving mechanism are both communicatively connected to the controller.
[0017] Optionally, the clamping unit includes a clamping base, a rotating table, a clamping slide, a first clamping slide, a first rotating clamp, a second clamping slide, a second rotating clamp, a photoelectric sensor, a rotating mechanism, a third driving mechanism, and a fourth driving mechanism. The clamping base is installed on the base, the rotating mechanism is installed on the clamping base, the output shaft of the rotating mechanism is installed on the rotating table to drive the rotating table to rotate, the clamping slide is installed on the rotating table, the third driving mechanism drives the first clamping slide to slide on the clamping slide, the fourth driving mechanism drives the second clamping slide to slide on the clamping slide, and the first clamping slide and the second clamping slide move synchronously in the same or opposite directions, the first rotating clamp is installed on the first clamping slide, the second rotating clamp is installed on the second clamping slide, the photoelectric sensor is installed on one side of the clamping base, and the controller is communicatively connected with the rotating mechanism, the photoelectric sensor, the third driving mechanism, and the fourth driving mechanism.
[0018] The utility model provides an automatic extraction device for flue gas components, comprising a base, a vortex oscillator unit, a liquid adding unit, a liquid taking unit, a clamping unit and a controller. First, before starting the automatic extraction, the extraction bottle is mounted on the vortex oscillator, the vortex oscillator unit is mounted on the base, and the frequency of the vortex oscillator, the test time and the liquid intake of the liquid adding unit are set. The liquid adding unit, the liquid taking unit and the clamping unit are all slidably mounted on the base along the length direction, the width direction and the height direction of the base. Then, when performing the automatic extraction, the controller controls the clamping unit to move to the extraction bottle to clamp it, and the controller controls the liquid adding unit to inject the extraction liquid into the extraction bottle. The vortex oscillator completes the oscillation operation according to the set frequency. Finally, the controller controls the liquid transfer unit to take out the liquid after the oscillation extraction from the extraction bottle, thereby avoiding a large number of manual operations, thereby effectively reducing the errors caused in the sample transfer and extraction process, and improving the accuracy of the analysis result. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, which will help to understand the purpose and advantages of the present invention, wherein:
[0020] Figure 1 This is a schematic structural diagram of a device for automatically extracting smoke components according to an embodiment of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of a vortex oscillation unit in an automatic extraction device for flue gas components according to an embodiment of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of a three-dimensional mobile platform in an automatic extraction device for smoke components according to an embodiment of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure in which a clamping unit, a liquid adding unit, and a liquid taking unit in an automatic extraction device for smoke components according to an embodiment of the utility model are installed on a Z-axis slider;
[0024] Figure 5 This is a schematic structural diagram of a clamping unit in an automatic extraction device for smoke components according to an embodiment of the utility model;
[0025] Figure 6 This is a schematic structural diagram of a clamping unit in an automatic extraction device for smoke components according to an embodiment of the utility model;
[0026] Figure 7 It is a schematic structural diagram of a barrel unit and a clamping unit in an automatic extraction device for smoke components according to an embodiment of the utility model.
[0027] Description of reference numerals:
[0028] 1: base; 2: vortex oscillation unit; 3: liquid addition unit; 4: liquid extraction unit; 5: clamping unit; 6: extraction bottle; 7: collection unit; 8: collection bottle; 9: clamping unit; 10: new pipette tip; 11: collection box; 12: mounting frame; 13: vortex oscillator; 14: vibrator adapter plate; 15: support base; 16: pressure plate; 17: three-dimensional mobile platform; 18: X-axis linear module; 19: Y-axis linear module; 20: Z-axis linear module ; 21: X-axis slider; 22: Y-axis slider; 23: Z-axis slider; 24: liquid inlet tube; 25: pipetting module; 26: clamping body; 27: first slide; 28: first chuck; 30: second chuck; 31: clamping base; 32: rotating table; 33: clamping slide; 34: first clamping slide; 35: second clamping slide; 36: first rotating jaw; 37: second rotating jaw; 38: rotating mechanism; 39: solvent bottle; 40: liquid inlet pump. DETAILED DESCRIPTION
[0029] The present invention is described in detail below in conjunction with the embodiments. The same components are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.
[0030] like Figure 1 and Figure 2 As shown, the automatic extraction device of flue gas components provided by the utility model comprises a base 1, a vortex oscillation unit 2, a liquid adding unit 3, a liquid taking unit 4, a clamping unit 5 and a controller, wherein: the vortex oscillation unit 2 is installed on the base 1, an extraction bottle 6 is installed on the vortex oscillation unit 2, and the vortex oscillation unit 2 is used to oscillate the substance in the extraction bottle 6; the clamping unit 5 is used to clamp the extraction bottle 6; the liquid adding unit 3, the liquid taking unit 4 and the clamping unit 5 are all installed on the base 1, and the liquid adding unit 3, the liquid taking unit 4 and the clamping unit 5 are all slidably arranged along the length direction of the base 1, the width direction of the base 1 and the height direction of the base 1; the liquid adding unit 3 is used to inject extraction liquid into the extraction bottle 6, and the liquid taking unit 4 is used to take liquid after oscillation extraction; the controller is communicatively connected with the vortex oscillation unit 2, the liquid adding unit 3, the liquid taking unit 4 and the clamping unit 5.
[0031] The automatic extraction device for flue gas components provided by the utility model comprises a base 1, a vortex oscillator unit 2, a liquid adding unit 3, a liquid taking unit 4, a clamping unit 5 and a controller. First, before starting the automatic extraction, the extraction bottle 6 is mounted on the vortex oscillator 13, the vortex oscillator unit 2 is mounted on the base 1, and the liquid adding unit 3, the liquid taking unit 4 and the clamping unit 5 are all slidably mounted on the base 1 along the length direction of the base 1, the width direction of the base 1 and the height direction of the base 1; then, when performing the automatic extraction, the controller controls the clamping unit 5 to move to the extraction bottle 6 to clamp it, and the controller controls the liquid adding unit 3 to inject the extraction liquid into the extraction bottle 6; the vortex oscillator 13 is turned on to complete the oscillation operation on the substance in the extraction bottle 6; finally, the controller controls the liquid transfer unit to take out the liquid after the oscillation extraction from the extraction bottle 6, thereby avoiding a large number of manual operations, thereby effectively reducing the errors caused in the sample transfer and extraction process, and improving the accuracy of the analysis result.
[0032] It should be noted that: before extraction, the frequency of the vortex oscillator 13, the test time and the liquid inlet volume of the liquid adding unit 3 can be set first; the liquid adding unit 3, the liquid taking unit 4 and the clamping unit 5 can move up and down independently to prevent interference.
[0033] like Figure 1 and Figure 7 As shown, it also includes a collecting unit 7, which is mounted on the base 1 and is used to support and install a collecting bottle 8, and the liquid after oscillation extraction is collected in the collecting bottle 8. In this embodiment, the controller controls the liquid collection unit 4 to collect the extracted liquid in the collecting bottle 8, thereby improving the convenience of using the automatic extraction device for smoke components.
[0034] like Figure 1 and Figure 6 As shown, it also includes a clamping unit 9, which is used to clamp the lower end of the collecting bottle 8 or the lower end of the extraction bottle 6. In this embodiment, when the clamping unit 9 clamps the lower end of the collecting bottle 8 or the lower end of the extraction bottle 6, the clamping unit 5 can screw the bottle cap of the collecting bottle 8 or the bottle cap of the extraction bottle 6, thereby improving the convenience of using the automatic extraction device for smoke components.
[0035] like Figure 1 and Figure 7 As shown, the gun barrel unit 29 is also included, and the gun barrel unit 29 includes a new pipette tip 10, a collection box 11 and a mounting frame 12. The collection box 11 is used to collect used pipette tips. The new pipette tip 10 is mounted on the mounting frame 12, and the collection box 11 is mounted on the base 1. In this embodiment, the collection box 11 can collect the used pipette tips in the collection box 11 in time, thereby improving the convenience of using the automatic extraction device for smoke components.
[0036] like Figure 1 and Figure 2As shown, the vortex oscillation unit 2 includes a vortex oscillator 13, an oscillator adapter plate 14, and a support seat 15. The vortex oscillator 13 is mounted on the support seat 15, the oscillator adapter plate 14 is mounted on the vortex oscillator 13, the extraction bottle 6 is mounted in the oscillator adapter plate 14, the vortex oscillator 13 is connected to the controller for communication, and the vortex oscillator 13 is used to oscillate the substance in the extraction bottle 6. In this embodiment, the substance in the extraction bottle 6 is better oscillated and extracted by the vortex oscillator 13, and the substance in the extracted liquid or the filter disc can be better extracted, thereby improving the effect of the automatic extraction device for flue gas components.
[0037] like Figure 2 As shown, the vortex oscillation unit 2 also includes a pressing plate 16, on which a mounting hole is provided, and the upper end of the extraction bottle 6 is installed on the pressing plate 16 after passing through the mounting hole. In this embodiment, the pressing plate 16 can limit the upper end of the extraction bottle 6, thereby preventing the extraction bottle 6 from escaping from the oscillator adapter plate 14 during the oscillation process, and improving the structural stability of the automatic extraction device for flue gas components. The extraction bottle 6 of this embodiment adopts a stepped cylindrical structure with a small top and a large bottom. The upper end of the extraction bottle 6 can pass through the mounting hole on the pressing plate 16 and the pressing plate 16 can press the lower end of the extraction bottle 6. In the specific working process, after the extraction bottle 6 is placed on the oscillator adapter plate 14, it can be fixed by the pressing plate 16.
[0038] like Figure 1 and Figure 3As shown, it also includes a three-dimensional mobile platform 17, which includes an X-axis screw linear module 18, a Y-axis screw linear module 19, and a Z-axis screw linear module 20. The X-axis screw linear module 18 includes an X-axis slide rail, an X-axis slider 21, an X-axis screw, and an X-axis motor. The output shaft of the X-axis motor is installed at one end of the X-axis screw to drive the X-axis screw to rotate. The other end of the X-axis screw is spirally matched with the X-axis slider 21 to drive the X-axis slider 21 to slide along the X-axis slide rail; the Y-axis screw linear module 19 includes a Y-axis slide rail, a Y-axis slider 22, a Y-axis screw, and a Y-axis motor. The Y-axis slide rail is installed on the X-axis slider 21 The output shaft of the Y-axis motor is installed at one end of the Y-axis screw rod, which is used to drive the Y-axis screw rod to rotate. The other end of the Y-axis screw rod is spirally matched with the Y-axis slider 22 to drive the Y-axis slider 22 to slide along the Y-axis slide rail; the Z-axis screw linear module 20 includes a Z-axis slide rail, a Z-axis slider 23, a Z-axis screw rod, and a Z-axis motor. The Z-axis slide rail is installed on the Y-axis slider 22. The output shaft of the Z-axis motor is installed at one end of the Z-axis screw rod, which is used to drive the Z-axis screw rod to rotate. The other end of the Z-axis screw rod is spirally matched with the Z-axis slider 23 to drive the Z-axis slider 23 to slide along the Z-axis slide rail. The X-axis motor, the Y-axis motor, and the Z-axis motor are all connected to the controller for communication. In this embodiment, the controller controls the X-axis screw linear module 18 to make the X-axis slider 21 slide along the length direction of the base 1, the controller controls the Y-axis screw linear module 19 to make the Y-axis slider 22 slide along the width direction of the base 1, and the controller controls the Z-axis screw linear module 20 to make the Z-axis slider 23 slide along the height direction of the base 1, thereby achieving that the components installed on the Z-axis slider 23 can slide along the length direction, width direction and height direction of the base 1, thereby improving the ease of use of the automatic extraction device of flue gas components.
[0039] like Figure 1 , Figure 3 and Figure 4 As shown, the liquid adding unit 3 includes a liquid inlet pump 40 and a liquid inlet pipe 24. The liquid inlet of the liquid inlet pump 40 is used to communicate with the solvent bottle 39, and the liquid outlet of the liquid inlet pump 40 is connected to one end of the liquid inlet pipe 24. When the liquid adding unit 3 injects the extraction liquid into the extraction bottle 6, the other end of the liquid inlet pipe 24 extends into the extraction bottle 6. The liquid inlet pipe 24 is installed on the Z-axis slider 23. In this embodiment, the liquid inlet pipe 24 adopts a flexible pipe structure, and the liquid inlet pipe 24 has stronger plasticity, which improves the convenience of liquid inlet of the automatic extraction device of flue gas components.
[0040] like Figure 1 , Figure 3 and Figure 4As shown, the liquid collection unit 4 includes a liquid transfer module 25, which is mounted on the Z-axis slider 23. A liquid transfer gun head connector is mounted on the liquid transfer module 25, and the liquid transfer gun head connector is used to install the liquid transfer gun head. The liquid transfer module 25 is connected to the controller for liquid aspiration or liquid discharge. Specifically, the liquid transfer module 25 can use a liquid transfer module 25 of model SDD28. In this embodiment, the convenience of liquid collection of the automatic extraction device for smoke components is improved.
[0041] like Figure 5 As shown, the clamping unit 5 includes a clamping body 26, a first slide 27, a first chuck 28, a second slide, a second chuck 30, a first driving mechanism, a second driving mechanism, a first slide rail and a second slide rail. The clamping body 26 is installed on the Z-axis slider 23, and the first slide rail and the second slide rail are both installed at the lower end of the clamping body 26. The first driving mechanism drives the first slide 27 to slide along the first slide rail, and the second driving mechanism drives the second slide to slide along the second slide rail, and the first slide 27 and the second slide move synchronously in opposite directions. The first chuck 28 is installed at the lower end of the first slide 27, and the second chuck 30 is installed at the lower end of the second slide. The first chuck 28 and the second chuck 30 are both semi-cylindrical structures, and the two semi-cylindrical structures form a cylindrical structure. The first driving mechanism and the second driving mechanism are both communicatively connected to the controller. In this embodiment, the first driving mechanism can be a motor screw structure or a cylinder or a hydraulic cylinder or other mechanism that can realize the sliding of the first slide 27, and the second driving mechanism can also be a motor screw structure or a cylinder or a hydraulic cylinder or other mechanism that can realize the sliding of the second slide; through the synchronous movement of the first chuck 28 and the second chuck 30 in opposite directions, the extraction bottle 6 or the collection bottle 8 can be loosened or clamped, thereby improving the automation of the clamping of the automatic extraction device of flue gas components.
[0042] like Figure 1 and Figure 6As shown, the clamping unit 9 includes a clamping base 31, a rotating table 32, a clamping slide 33, a first clamping slide 34, a first rotating clamping claw 36, a second clamping slide 35, a second rotating clamping claw 37, a photoelectric sensor, a rotating mechanism 38, a third driving mechanism, and a fourth driving mechanism. The clamping base 31 is mounted on the base 1, the rotating mechanism 38 is mounted on the clamping base 31, the output shaft of the rotating mechanism 38 is mounted on the rotating table 32 to drive the rotating table 32 to rotate, the clamping slide 33 is mounted on the rotating table 32, and the third driving mechanism The first clamping slide 34 is driven to slide on the clamping slide 33, and the fourth driving mechanism drives the second clamping slide 35 to slide on the clamping slide 33, and the first clamping slide 34 and the second clamping slide 35 move synchronously in the same or opposite directions, the first rotating clamp 36 is installed on the first clamping slide 34, the second rotating clamp 37 is installed on the second clamping slide 35, the photoelectric sensor is installed on one side of the clamping base 31, and the controller is communicatively connected with the rotating mechanism 38, the photoelectric sensor, the third driving mechanism, and the fourth driving mechanism. In this embodiment, the rotating mechanism 38 can be a motor; when the photoelectric sensor senses the collecting bottle 8, it sends a signal to the controller and then the controller controls the relative movement of the first rotating jaw 36 and the second rotating jaw 37, so that the bottom of the collecting bottle 8 is fixed on the clamping unit 9, and the bottle cap of the collecting bottle 8 is fixed by the clamping unit 5. At this time, the rotating drive mechanism is started, driving the bottle body of the collecting bottle 8 to rotate relative to the bottle cap, thereby opening the collecting bottle 8, providing a pre-sequence operation for subsequent liquid injection, and improving the automation and ease of use of the automatic extraction device for flue gas components.
[0043] In the first embodiment of the utility model, a waste liquid tank is also provided, which is installed on the rear side of the clamping sheet. The waste liquid tank is a box structure with an upper opening for collecting waste liquid. After the test starts, the liquid adding unit 3 needs to discharge a section of waste liquid first, and the three-dimensional mobile platform 17 moves the liquid inlet pipe 24 to the top of the waste liquid tank and discharges a section of waste liquid to prevent the exposed liquid from contaminating the experiment.
[0044] The working principle of this embodiment is as follows:
[0045] Before starting the automatic extraction, the staff first places the oscillator adapter plate 14 with the extraction bottle 6 installed on the vortex oscillator 13, places the collection bottle 8 in the collection rack, installs the collection bottle 8 rack on the base 1, and places the mounting rack 12 with a new pipette tip 10 on the base 1; and sets the frequency of the vortex oscillator 13, the test time and the liquid inlet volume of the liquid adding unit 3; when performing the automatic extraction, first drive the liquid inlet pipette 24 to move to the top of the waste liquid tank through the three-dimensional mobile platform 17, start the liquid adding unit 3 and then discharge the waste liquid. After a section of waste liquid, it returns to its original position through the three-dimensional mobile platform 17; then, the three-dimensional mobile platform 17 drives the clamping unit 5 to the upper side of the placement area of the collection bottle 8 and locates it at the extraction bottle 6 to be measured, and the clamping unit 5 moves downward to the bottle cap of the extraction bottle 6, and the first clamp 28 and the second clamp 30 move relative to each other to clamp the bottle cap, and the three-dimensional mobile platform 17 drives the liquid inlet pipe 24 to move to the upper side of the extraction and then starts to infuse liquid, and the liquid inlet amount is controlled by the liquid inlet pump 40. After the liquid inlet is completed, the first clamp 28 and the second clamp 30 drive the bottle cap to press down The first clamp 28 and the second clamp 30 move in opposite directions to loosen the bottle cap; the vortex oscillator 13 completes the oscillation according to the setting, and after completion, the three-dimensional mobile platform 17 again drives the first clamp 28 and the second clamp 30 to move to the top of the collection bottle 8 that has not been drained of liquid on the collection bottle 8 rack, and the first clamp 28 and the second clamp 30 move in opposite directions to clamp the bottle cap of the collection bottle 8, and then the three-dimensional mobile platform 17 carries the collection bottle 8 and places it between the first rotating jaw 36 and the second rotating jaw 37 of the capping unit, and the first rotating jaw 36 The second rotating clamp 37 moves in opposite directions to clamp the body of the collecting bottle 8, and then the collecting bottle 8 is unscrewed by the rotation of the rotating table 32, and the extraction bottle 6 is opened at the same time, and then the three-dimensional moving platform 17 drives the pipette to move to the new pipette tip 10 to install the pipette tip, and then return to the opened extraction bottle 6 to absorb 1.5mL of sample and put it into the collecting bottle 8. After completion, close the bottle cap of the collecting bottle 8, place the used pipette tip in the collection box 11 for recycling, and finally plug the bottle cap of the extraction bottle 6 back to complete a set of pipetting work. Repeat the above operation to perform a new round of pipetting work.
[0046] The utility model provides an automatic extraction device for flue gas components, comprising a base 1, a vortex oscillator unit 2, a liquid adding unit 3, a liquid taking unit 4, a clamping unit 5 and a controller. First, before starting the automatic extraction, the extraction bottle 6 is installed on the vortex oscillator 13, the vortex oscillator unit 2 is installed on the base 1, and the frequency of the vortex oscillator 13, the test time and the liquid intake of the liquid adding unit 3 are set, and the liquid adding unit 3, the liquid taking unit 4 and the clamping unit 5 are all slidably installed on the base 1 along the length direction of the base 1, the width direction of the base 1 and the height direction of the base 1; then, when performing the automatic extraction, the controller controls the clamping unit 5 to move to the extraction bottle 6 to clamp it, and the controller controls the liquid adding unit 3 to inject the extraction liquid into the extraction bottle 6; the vortex oscillator 13 completes the oscillation operation according to the set frequency; finally, the controller controls the liquid transfer unit to take out the liquid after the oscillation extraction from the extraction bottle 6, thereby avoiding a large number of manual operations, thereby effectively reducing the errors caused in the sample transfer and extraction process, and improving the accuracy of the analysis result.
[0047] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A device for automatically extracting flue gas components, characterized in that: It includes a base, a vortex oscillation unit, a liquid adding unit, a liquid taking unit, a clamping unit and a controller, wherein: The vortex oscillation unit is installed on the base, an extraction bottle is installed on the vortex oscillation unit, and the vortex oscillation unit is used to oscillate the substance in the extraction bottle; The clamping unit is used to clamp the extraction bottle; The liquid adding unit, the liquid taking unit and the clamping unit are all installed on the base, and the liquid adding unit, the liquid taking unit and the clamping unit are all slidably arranged along the length direction of the base, the width direction of the base and the height direction of the base; The liquid adding unit is used to inject the extraction liquid into the extraction bottle, and the liquid taking unit is used to take the liquid after the oscillation extraction; The controller is in communication connection with the vortex oscillation unit, the liquid adding unit, the liquid taking unit, and the clamping unit.
2. The automatic extraction device for smoke components according to claim 1, characterized in that: It also includes a collecting unit, which is installed on the base and is used to support and install a collecting bottle, and the liquid after the oscillation extraction is collected in the collecting bottle.
3. The automatic extraction device for smoke components according to claim 2, characterized in that: It also includes a clamping unit, which is used to clamp the lower end of the collecting bottle or the lower end of the extraction bottle.
4. The automatic extraction device for smoke components according to claim 1, characterized in that: It also includes a barrel unit, which includes a new pipette tip, a collection box and a mounting frame. The collection box is used to collect used pipette tips, the new pipette tip is installed on the mounting frame, and the collection box is installed on the base.
5. The automatic extraction device for smoke components according to claim 1, characterized in that: The vortex oscillation unit includes a vortex oscillator, an oscillator adapter plate, and a support base, the vortex oscillator is installed on the support base, the oscillator adapter plate is installed on the vortex oscillator, the extraction bottle is installed in the oscillator adapter plate, the vortex oscillator is communicatively connected with the controller, and the vortex oscillator is used to oscillate the substance in the extraction bottle.
6. The automatic extraction device for smoke components according to claim 5, characterized in that: The vortex oscillation unit further comprises a pressing plate, on which a mounting hole is provided, and the upper end of the extraction bottle is mounted on the pressing plate after passing through the mounting hole.
7. The automatic extraction device for smoke components according to claim 1, characterized in that: It also includes a three-dimensional mobile platform, which includes an X-axis screw linear module, a Y-axis screw linear module, and a Z-axis screw linear module. The X-axis screw linear module includes an X-axis slide rail, an X-axis slider, an X-axis screw, and an X-axis motor. The output shaft of the X-axis motor is installed at one end of the X-axis screw to drive the X-axis screw to rotate, and the other end of the X-axis screw is spirally matched with the X-axis slider to drive the X-axis slider to slide along the X-axis slide rail; the Y-axis screw linear module includes a Y-axis slide rail, a Y-axis slider, a Y-axis screw, and a Y-axis motor. The Y-axis slide rail is installed on the X-axis slider, and the output shaft of the Y-axis motor is installed in the One end of the Y-axis screw rod is used to drive the Y-axis screw rod to rotate, and the other end of the Y-axis screw rod is spirally matched with the Y-axis slider to drive the Y-axis slider to slide along the Y-axis slide rail; the Z-axis screw rod linear module includes a Z-axis slide rail, a Z-axis slider, a Z-axis screw rod, and a Z-axis motor. The Z-axis slide rail is installed on the Y-axis slider, and the output shaft of the Z-axis motor is installed at one end of the Z-axis screw rod to drive the Z-axis screw rod to rotate, and the other end of the Z-axis screw rod is spirally matched with the Z-axis slider to drive the Z-axis slider to slide along the Z-axis slide rail. The X-axis motor, the Y-axis motor, and the Z-axis motor are all communicatively connected to the controller.
8. The automatic extraction device for smoke components according to claim 7, characterized in that: The liquid adding unit includes a liquid inlet pump and a liquid inlet pipe. The liquid inlet of the liquid inlet pump is used to be connected to the solvent bottle, and the liquid outlet of the liquid inlet pump is connected to one end of the liquid inlet pipe. When the liquid adding unit injects extraction liquid into the extraction bottle, the other end of the liquid inlet pipe extends into the extraction bottle. The liquid inlet pipe is installed on the Z-axis slider.
9. The automatic extraction device for smoke components according to claim 7, characterized in that: The liquid collection unit includes a pipetting module, which is installed on the Z-axis slider. A pipette tip connector is installed on the pipette module, and the pipette tip connector is used to install the pipette tip. The pipetting module is communicatively connected with the controller for aspirating or discharging liquid.
10. The automatic extraction device for smoke components according to claim 7, characterized in that: The clamping unit includes a clamping body, a first slide, a first chuck, a second slide, a second chuck, a first driving mechanism, a second driving mechanism, a first slide rail and a second slide rail. The clamping body is installed on the Z-axis slider, and the first slide rail and the second slide rail are both installed at the lower end of the clamping body. The first driving mechanism drives the first slide to slide along the first slide rail, and the second driving mechanism drives the second slide to slide along the second slide rail, and the first slide and the second slide move synchronously in opposite directions. The first chuck is installed at the lower end of the first slide, and the second chuck is installed at the lower end of the second slide. The first chuck and the second chuck are both semi-cylindrical structures, and the two semi-cylindrical structures form a cylindrical structure. The first driving mechanism and the second driving mechanism are both communicatively connected to the controller.
11. The automatic extraction device for smoke components according to claim 3, characterized in that: The clamping unit includes a clamping base, a rotating table, a clamping slide, a first clamping slide, a first rotating clamping claw, a second clamping slide, a second rotating clamping claw, a photoelectric sensor, a rotating mechanism, a third driving mechanism, and a fourth driving mechanism. The clamping base is installed on the base, the rotating mechanism is installed on the clamping base, the output shaft of the rotating mechanism is installed on the rotating table to drive the rotating table to rotate, the clamping slide is installed on the rotating table, the third driving mechanism drives the first clamping slide to slide on the clamping slide, the fourth driving mechanism drives the second clamping slide to slide on the clamping slide, and the first clamping slide and the second clamping slide move synchronously in the same or opposite directions, the first rotating clamping claw is installed on the first clamping slide, the second rotating clamping claw is installed on the second clamping slide, the photoelectric sensor is installed on one side of the clamping base, and the controller is communicatively connected with the rotating mechanism, the photoelectric sensor, the third driving mechanism, and the fourth driving mechanism.
Citation Information
Patent Citations
In-situ extraction device and in-situ extraction method for total particulate matters in mainstream smoke of cigarettes
CN111366664A
Cited By
A total particulate extraction station and extraction device
CN224792884U