A wire bending tool
By designing a bending tool with a transmission belt and gear structure, the problem of labor-intensive existing tools is solved, and efficient bending operation and the effect of reducing manual burden is achieved.
Patent Information
- Application Number
- CN202421320841.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-11
AI Technical Summary
Existing line bending tools are laborious during manual use, affecting line bending efficiency and adding manual burden.
A curved line tool including a mounting plate, a rotating component, a rotating handle and a force-lever handle is designed to achieve efficient rotation of the rotating component through a transmission belt and a gear structure, and provide a force-leverage point through a force-leverage handle to reduce operational effort.
This tool reduces the effort during use, improves the bending efficiency, reduces personnel burden, and can quickly complete the bending of the cable core.
Smart Images

Figure CN222735554U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable auxiliary tools, in particular to a wire bending tool. Background Art
[0002] With the rapid development of the power grid industry, the number of booster stations has gradually increased. The construction and renovation of booster stations involve a large number of secondary system construction and secondary cable core wiring work. In the secondary panel cabinet and terminal box, the number of cable cores is generally more than dozens. When wiring the secondary cable cores, in order to facilitate subsequent maintenance and defect elimination, it is necessary to leave enough cable core margin length before the cable core is connected to the terminal block, and the excess cable core is generally retained with a certain curvature, that is, the cable core needs to be curved before the cable core is connected to the terminal block, and the cable core needs to be shaped from a straight shape into two semicircular arc shapes. At present, the cable core is mainly bent manually with the assistance of bending tools. However, the existing bending tools are laborious in manual use, which can easily affect the bending efficiency and increase the burden on labor. Utility Model Content
[0003] The utility model provides a wire bending tool to solve the technical problem that it is laborious to use the wire bending tool during the wire bending process.
[0004] The utility model provides a wire bending tool, comprising:
[0005] A mounting plate, on which a first limiting member is mounted;
[0006] A rotating component, rotatably connected to the mounting plate, and one end of the rotating component is used to drive the cable to wind around the first limiting member;
[0007] A rotating handle is rotatably connected to the mounting plate and is transmission-connected to the rotating component to drive the rotating component to rotate;
[0008] A lever handle is installed on the mounting plate and is used to provide a lever point.
[0009] Preferably, the rotating end of the rotating component has a cylindrical structure, the rotating end of the rotating handle has a cylindrical structure, and the side surface of the cylindrical structure of the rotating component and the side surface of the cylindrical structure of the rotating handle are connected by a transmission belt.
[0010] Preferably, the rotating end of the rotating component is provided with a gear structure, and the rotating end of the rotating handle is provided with a gear structure meshing with the rotating end of the rotating component.
[0011] Preferably, the mounting plate comprises: a first mounting plate and a second mounting plate; the first mounting plate is fixedly connected to the second mounting plate, the rotating component and the rotating handle are both rotatably connected between the first mounting plate and the second mounting plate, and the second mounting plate has a rotating groove for the rotating component to pass through.
[0012] Preferably, the lever handle is fixedly connected between the first mounting plate and the second mounting plate.
[0013] Preferably, the first limiting member is mounted on the second mounting plate.
[0014] Preferably, a wire bending member is provided on the end of the rotating component that contacts the cable.
[0015] Preferably, it further includes a second limiting member, which is fixedly mounted on the second mounting plate and located at the end of the rotating groove of the second mounting plate, and the second limiting member has a groove structure adapted to the bending wire member.
[0016] Preferably, the bending member is a semi-cylindrical structure, and the first limiting member is a cylindrical structure.
[0017] Preferably, a pressure-proof frame with side openings is further provided between the first mounting plate and the second mounting plate, and the opening of the pressure-proof frame is used for allowing the handle end of the rotating handle and the handle end of the lever handle to pass through, and can ensure the movement of the handle end of the rotating handle.
[0018] The beneficial effects of the wire bending tool provided by the utility model are as follows: when using the wire bending tool provided by the utility model, the cable is placed between the rotating component and the first limit member, and the rotating handle and the lever handle are tightly gripped at the same time. The rotating handle drives the rotating component to rotate, and the lever handle provides a lever point. The rotating component pushes the cable to wrap around the first limit member to complete the bending of the cable. During the rotation of the rotating handle, the lever point provided by the lever handle is used in conjunction with the lever handle, which reduces the effort required in the use of the wire bending tool, ensures the wire bending efficiency, and reduces the burden on personnel when using the wire bending tool to bend the wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0020] Figure 1 The present invention is a schematic diagram of the cross-sectional structure of a wire bending tool provided in an embodiment of the present invention when wire bending is not performed.
[0021] Figure 2 A schematic diagram of the cross-sectional structure of a wire bending tool provided by an embodiment of the utility model when completing wire bending.
[0022] Figure 3 A schematic diagram of the second layer structure of a wire bending tool provided in an embodiment of the utility model.
[0023] Figure 4 A schematic diagram of the first-layer structure of a wire bending tool provided in an embodiment of the utility model.
[0024] Figure 5 A schematic diagram of the third-layer structure of a wire bending tool provided in an embodiment of the utility model.
[0025] Figure 6 A schematic diagram of the fourth-layer structure of a wire bending tool provided in an embodiment of the utility model.
[0026] Figure 7 This is a schematic diagram of wire bending in the prior art when no wire bending tool is used for bending.
[0027] Figure 8 The figure is a schematic diagram of wire bending when using a wire bending tool in the prior art.
[0028] Description of reference numerals:
[0029] 1-first position-limiting member; 2-rotating member; 3-rotating handle; 4-leverage handle; 5-first mounting plate; 6-second mounting plate; 7-bending member; 8-second position-limiting member; 9-anti-pressure frame. DETAILED DESCRIPTION
[0030] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] The present invention will be further described in detail below through specific implementation examples in conjunction with the accompanying drawings.
[0032] The utility model embodiment provides a wire bending tool, see Figure 1The cross-sectional structure diagram of a wire bending tool when no wire bending is performed is shown, and the wire bending tool comprises: a mounting plate, a rotating component 2, a rotating handle 3 and a lever handle 4; wherein, the mounting plate is mounted with a first position limiting component 1; the rotating component 2 is rotationally connected to the mounting plate, and one end of the rotating component 2 is used to drive the cable to be wound around the first position limiting component 1; the rotating handle 3 is rotationally connected to the mounting plate, and is transmission-connected to the rotating component 2, and is used to drive the rotating component 2 to rotate; the lever handle 4 is mounted on the mounting plate, and is used to provide a lever point.
[0033] When the wire bending tool provided by the utility model is used, the rotating component, the rotating handle and the lever handle are all installed on the mounting plate, and the whole constitutes the wire bending tool. Figure 1 As shown, place the cable (for example, the cable core) between the rotating component and the first stopper, and hold the rotating handle and the lever handle tightly at the same time. The rotating handle drives the rotating component to rotate, and the lever handle provides a lever point, see FIG. Figure 2 The cross-sectional structure diagram of a wire bending tool shown in the figure is when completing wire bending. Specifically, the rotating component pushes the cable to wrap around the first limit member to complete the bending of the cable. In the process of pressing and turning the handle, the lever point provided by the lever handle is used to reduce the effort in using the wire bending tool, ensure the wire bending efficiency, and reduce the burden on personnel when using the wire bending tool to bend the wire.
[0034] In the embodiment of the utility model, the rotating end of the rotating component 2 has a cylindrical structure, the rotating end of the rotating handle 3 has a cylindrical structure, and the side surface of the cylindrical structure of the rotating component 2 is connected to the side surface of the cylindrical structure of the rotating handle 3 by a transmission belt. Specifically, the side surface of the cylindrical structure of the rotating end of the rotating component 2 is connected to the side surface of the cylindrical structure of the rotating end of the rotating handle 3 by a transmission belt. When the rotating handle 3 is operated, the transmission belt drives the rotating component 2 to rotate, and the rotating component 2 pushes the cable to wrap around the first limit member 1 to complete the bending of the cable. The rotating component 2 and the rotating handle 3 are connected by the transmission belt, which ensures smooth transmission between the two and ensures transmission efficiency, so that the rotation of the rotating handle 3 can drive the rotating component 2 to rotate.
[0035] In the embodiment of the utility model, in addition to the above structure, the rotating component 2 can also adopt other structures. For example, the rotating end of the rotating component 2 is provided with a gear structure, and the rotating end of the rotating handle 3 is provided with a gear structure meshing with the rotating end of the rotating component 2; for details, see Figure 3A schematic diagram of the second-layer structure of a wire bending tool is shown, wherein a hole is provided at the center of the rotating end of the rotating handle 3 and the rotating part 2 for fixing the installation shaft (not shown in the figure) to be rotatably connected to the mounting plate, and at the same time, a gear structure is provided on the edge of the rotating end of the rotating handle 3 and the rotating part 2, and the gear structures therebetween are meshed with each other, and the transmission connection between the rotating handle 3 and the rotating part 2 is ensured by gear meshing, thereby ensuring high efficiency and stability during transmission, and a pair of mounting holes is provided at the end of the rotating part 2 that contacts the cable for installing the wire bending member 7.
[0036] In the embodiment of the utility model, the mounting plate includes: a first mounting plate 5 and a second mounting plate 6; the first mounting plate 5 is fixedly connected to the second mounting plate 6, the rotating component 2 and the rotating handle 3 are both rotatably connected between the first mounting plate 5 and the second mounting plate 6, and the second mounting plate 6 has a rotating groove for the rotating component 2 to pass through; for details, see Figure 4 A schematic diagram of the first layer structure of a wire bending tool is shown, wherein the first mounting plate 5 is a rectangular structure, and four through holes are respectively provided at the four corners for connecting other components of the wire bending tool, and two through holes and three mounting holes are provided at the center of the first mounting plate 5. Of the two through holes, the through hole on the upper side is used to connect the rotating handle 3, and the through hole on the lower side is used to connect the rotating component 2. The three mounting holes are arranged in a triangle for connecting the lever handle 4;
[0037] See Figure 5 The third-layer structural schematic diagram of a wire bending tool shown is specifically a structural diagram of a second mounting plate 6, wherein the second mounting plate 6 has an arc-shaped rotating groove for the rotating part 2 to pass through, and a pair of parallel mounting holes are provided on the second mounting plate 6 at the end of the arc-shaped rotating groove for installing the second limit member 8, and a through hole is provided at the upper right, upper left and lower left of the second mounting plate 6 respectively for connecting to the first mounting plate 5, and two through holes are also provided in the middle part of the second mounting plate 6, which correspond to the rotating part 2 and the rotating handle 3 respectively, and a pair of parallel mounting holes are provided on the right side of the through hole for connecting the rotating part 2 for installing the first limit member 1.
[0038] In the embodiment of the utility model, the lever handle 4 is fixedly connected between the first mounting plate 5 and the second mounting plate 6; Figure 3 As shown, the lever handle 4 can be mounted to the first mounting plate 5 by means of screws. The fixedly connected lever handle 4 makes it easier for the user to use levers.
[0039] In the embodiment of the utility model, the first limit member 1 is installed on the second mounting plate 6, see Figure 6 As shown in the fourth structural diagram of a wire bending tool, the first limit member 1 can be installed to a pair of mounting holes in the middle part of the second mounting plate 6 by screws.
[0040] In the embodiment of the utility model, a bending member 7 is provided on the end of the rotating member 2 that contacts the cable. Figure 6 As shown, the bending wire member 7 can be mounted to the mounting hole of the rotating component 2 by means of screws.
[0041] In the embodiment of the utility model, a second stopper 8 is also included. The second stopper 8 is fixedly mounted on the second mounting plate 6 and is located at the end of the rotation groove of the second mounting plate 6. The second stopper 8 has a groove structure adapted to the bending member 7. The bending member drives the cable to move to the groove of the second stopper 8 and stop, so as to avoid excessive bending of the cable. Figure 6 As shown, the second limiting member 8 can be installed to the mounting hole next to the end of the rotation groove of the second mounting plate 6 by means of screws, and the groove of the second limiting member 8 faces one side of the arc-shaped rotation groove of the second mounting plate 6.
[0042] In the embodiment of the utility model, Figure 6 As shown, the bending member 7 is a semi-cylindrical structure, and the first limiting member 1 is a cylindrical structure. The arrangement of the cylindrical structure and the semi-cylindrical structure helps to form an S-shaped bending line with an arc during the final bending, ensuring the beauty of the bending line.
[0043] In the embodiment of the utility model, a pressure-proof frame 9 with a side opening is further provided between the first mounting plate 5 and the second mounting plate 6. The opening of the pressure-proof frame 9 is used for the handle end of the rotating handle 3 and the handle end of the lever handle 4 to pass through, and can ensure that the handle end of the rotating handle 3 moves. Figure 3 As shown, the anti-pressure frame 9 has an open structure, which ensures that the rotating handle 3 and the lever handle 4 extend outside the mounting plate and can ensure that the rotating handle 3 rotates within a certain range, thereby preventing the mounting plate from squeezing the handle and the rotating component 2. At the same time, through holes are provided at the lower right, upper right and upper left of the anti-pressure frame 9 for connecting between the first mounting plate 5 and the second mounting plate 6.
[0044] In the embodiment of the utility model, the wire bending tool provided has fewer components, lower processing difficulty, lower construction cost, and lower overall cost of the wire bending tool. The wire bending tool is easy to operate during use. Only by pressing the handle, a person can use the wire bending tool to complete the bending of the cable core. Generally, the wire bending tool is used to bend the cable core. It can be formed by pressing once without the assistance of other tools. The cable core after bending can be directly connected to the terminal block without manual correction.
[0045] The working principle or use method of the embodiment of the utility model is further explained below with reference to a specific example:
[0046] In this example, the first mounting plate 5 and the second mounting plate 6 of the provided wire bending tool are connected through a through hole, and a rotating handle 3, a rotating part 2 and an anti-pressure frame are rotatably connected between the first mounting plate 5 and the second mounting plate 6 through the through holes, and a lever handle 4 is installed by screws, and a first limit member 1 and a second limit member 8 are installed on the second mounting plate 6 by screws, and a wire bending member 7 is installed on the rotating part 2.
[0047] In this example, three personnel respectively bent four cable cores without using the bending tool provided in this example, and recorded the time consumed by each person for bending different cable cores, thereby obtaining the following Table 1. Table 1 Time consumed by the personnel for bending the cable core without using the bending tool provided in this example
[0048]
[0049] As shown in Table 1, the average time taken by person 1 to bend the wires four times was 28 seconds, the average time taken by person 2 to bend the wires four times was 47 seconds, the average time taken by person 3 to bend the wires four times was 55 seconds, the average time taken by the three persons to bend the wires for the first cable core was 46 seconds, the average time taken by the three persons to bend the wires for the second cable core was 43 seconds, the average time taken by the three persons to bend the wires for the third cable core was 42 seconds, the average time taken by the three persons to bend the wires for the fourth cable core was 42 seconds, and the overall average time taken by the three persons to bend the four cable cores was 43 seconds. It can be concluded that the average time taken by the persons to bend the wires without using bending tools is longer, and the wiring efficiency is lower.
[0050] In this example, see Figure 7 In the prior art shown, a schematic diagram of bending a wire when a wire bending tool is not used is shown. When a person manually bends the wire and connects it to a terminal block, the final result of the bending is messy and non-standard, and it is difficult to meet the bending requirements.
[0051] In this example, the same three people used the bending tool provided in this example to bend the cable core respectively. The time consumed by each person in bending the cable core was recorded and compared with the average time consumed in Table 1, and the following Table 2 was obtained.
[0052] Table 2 Comparison of the time spent by personnel after using the wire bending tools provided in this example
[0053] personnel Time before using the tool / second Time after using the tool / seconds Time saved / seconds Person 1 28 13 15 Person 2 47 14 33 Person 3 55 21 34 Average time 43 16 27
[0054] As shown in Table 2, the average time consumed by person 1 before using the wire bending tool was 28 seconds, and the time consumed after using the wire bending tool was 13 seconds, and the wire bending time was reduced by 15 seconds; the average time consumed by person 2 before using the wire bending tool was 47 seconds, and the time consumed after using the wire bending tool was 14 seconds, and the wire bending time was reduced by 33 seconds; the average time consumed by person 3 before using the wire bending tool was 55 seconds, and the time consumed after using the wire bending tool was 21 seconds, and the wire bending time was reduced by 34 seconds; the average time consumed by the three persons as a whole before using the wire bending tool was 43 seconds, and the overall time consumed after using the wire bending tool was 16 seconds, and the wire bending time was reduced by 27 seconds; This proves that the use of the wire bending tool provided in this example greatly reduces the wire bending time and improves the wiring efficiency.
[0055] In this example, see Figure 8 In the prior art shown, a schematic diagram of bending wires using a bending tool is provided, wherein when personnel use the bending tool provided in this example to bend wires and connect them to the terminal block, they can bend the cable core well, and the bending results are standard and beautiful, and can easily meet the bending requirements.
[0056] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "horizontal", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0057] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the term "installation" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0058] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A wire bending tool, characterized in that: include: A mounting plate, on which a first limiting member (1) is mounted; A rotating component (2) is rotatably connected to the mounting plate, and one end of the rotating component (2) is used to drive the cable to wind around the first limiting component (1); A rotating handle (3) is rotatably connected to the mounting plate and is transmission-connected to the rotating component (2) so as to drive the rotating component (2) to rotate; A lever handle (4) is mounted on the mounting plate and is used to provide a lever point.
2. The wire bending tool according to claim 1, characterized in that: The rotating end of the rotating component (2) has a cylindrical structure, the rotating end of the rotating handle (3) has a cylindrical structure, and the side surface of the cylindrical structure of the rotating component (2) and the side surface of the cylindrical structure of the rotating handle (3) are connected via a transmission belt.
3. The wire bending tool according to claim 1, characterized in that: The rotating end of the rotating component (2) is provided with a gear structure, and the rotating end of the rotating handle (3) is provided with a gear structure meshing with the rotating end of the rotating component (2).
4. The wire bending tool according to claim 2 or 3, characterized in that: The mounting plate comprises: a first mounting plate (5) and a second mounting plate (6); the first mounting plate (5) is fixedly connected to the second mounting plate (6); the rotating component (2) and the rotating handle (3) are both rotatably connected between the first mounting plate (5) and the second mounting plate (6); and the second mounting plate (6) has a rotating groove for the rotating component (2) to pass through.
5. The wire bending tool according to claim 4, characterized in that: The lever handle (4) is fixedly connected between the first mounting plate (5) and the second mounting plate (6).
6. The wire bending tool according to claim 4, characterized in that: The first limiting member (1) is mounted on the second mounting plate (6).
7. The wire bending tool according to claim 4, characterized in that: A wire bending member (7) is provided on the end of the rotating component (2) that contacts the cable.
8. The wire bending tool according to claim 7, characterized in that: It also includes a second limiting member (8), which is fixedly mounted on the second mounting plate (6) and is located at the end of the rotating groove of the second mounting plate (6), and the second limiting member (8) has a groove structure adapted to the bending wire member (7).
9. The wire bending tool according to claim 7, characterized in that: The bending wire member (7) is a semi-cylindrical structure, and the first limiting member (1) is a cylindrical structure.
10. The wire bending tool according to claim 4, characterized in that: A pressure-proof frame (9) having a side opening is also provided between the first mounting plate (5) and the second mounting plate (6); the opening of the pressure-proof frame (9) is used for allowing the handle end of the rotating handle (3) and the handle end of the lever handle (4) to pass through, and can ensure the movement of the handle end of the rotating handle (3).