A flexible photovoltaic support connection structure

By using the connecting structure of U-shaped bolts, inverted shaped pallets and deformable compressors in the flexible photovoltaic bracket, the problem of hidden cracks and loose connections of the photovoltaic modules caused by cable structure displacement during normal operation of the flexible photovoltaic bracket is solved, and the stable and safe connection of the photovoltaic modules is achieved.

CN222736045UActive Publication Date: 2025-04-08QINNENG QIYUAN ELECTRIC POWER ENGINEERING DESIGN CO LTD
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Patent Information

Application Number
CN202421486505.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-08
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

During normal operation, due to its own structural characteristics, the cable structure will cause displacement and deflection changes, resulting in hidden cracks, loose connections and falling off of the photovoltaic modules.

Method used

A connection structure including U-shaped bolts, inverted shaped pallets and deformable compressors is adopted. U-shaped bolts penetrate through the steel strands and inverted shaped pallets. The inverted shaped pallets are combined with photovoltaic components, and the deformable compressors press the frame of the photovoltaic component, and a stable connection is achieved through the combination of fastening nuts.

Benefits of technology

This connection structure allows the photovoltaic module to be freely deformed with the steel strand, avoiding the problems of hidden cracks and loose connections, and ensuring the stable and safe operation of the photovoltaic module.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222736045U_ABST
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Abstract

The utility model discloses a flexible photovoltaic support connection structure, including a U-shaped bolt, which is used for connecting a steel strand with an inverted "J"-shaped support plate and a deformable pressure block. The middle part of the U-shaped bolt is penetrated by an inverted "J"-shaped support plate, and both sides above the inverted "J"-shaped support plate are equipped with photovoltaic components. The upper end of the photovoltaic component is in abutment with a deformable pressure block, and the deformable pressure block is in an inverted "J" shape. The upper part of the U-shaped bolt penetrates the deformable pressure block. Through the new photovoltaic component connection method, the photovoltaic component attached to the steel strand can be deformed freely following the steel strand. The problem of hidden cracks and loose connection of the photovoltaic component caused by deformation of the cable structure under normal working conditions is avoided, and the cable structure is stably and firmly connected to the photovoltaic component.
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Description

Technical Field

[0001] The utility model relates to the technical field of flexible photovoltaics, in particular to a flexible photovoltaic bracket connection structure. Background Art

[0002] Flexible photovoltaic support is a large-span photovoltaic module support structure mainly composed of prestressed steel cables (steel strands), tensile members on both sides, and supporting columns in the middle. Compared with traditional fixed photovoltaic supports, it is flexible to install, has high site space utilization, and uses less steel.

[0003] There are two main ways to connect components of traditional fixed photovoltaic brackets: block connection and pallet connection. Both connection methods use bolts to fix the block or pallet to the purlin of the photovoltaic bracket to fix the photovoltaic components. The structural feature of the fixed photovoltaic bracket is a rigid structure.

[0004] Different from traditional fixed photovoltaic brackets, flexible photovoltaic brackets will produce displacement and deflection changes in the cable structure during normal operation due to their own structural characteristics. In the flexible photovoltaic bracket system, if the traditional fixed photovoltaic bracket assembly installation method is adopted, a series of problems will occur, such as loosening of the pressure block bolts, hidden cracks in the photovoltaic components, and the photovoltaic components falling off during the deformation of the steel strands, causing economic losses and bringing safety hazards. Therefore, it is necessary to provide a photovoltaic TV component connection method that can not only cope with the displacement changes of the cable structure under normal working conditions, allowing it to deform freely between two photovoltaic components, but also stably and firmly connect the cable structure to the photovoltaic component to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a flexible photovoltaic support connection structure, a new photovoltaic module connection method, which can make the photovoltaic module attached to the steel strand deform freely along with the steel strand, and avoid the problem of hidden cracks and loose connection of the photovoltaic module caused by deformation of the cable structure under normal working conditions.

[0006] To achieve the above-mentioned purpose, a flexible photovoltaic bracket connection structure is provided, including: a U-shaped bolt for connecting a steel strand with an inverted "X"-shaped support plate and a deformable pressure block, the middle part of the U-shaped bolt passes through an inverted "X"-shaped support plate, both sides above the inverted "X"-shaped support plate are equipped with photovoltaic components, the upper end of the photovoltaic component is in contact with a deformable pressure block, the deformable pressure block is in an inverted "X" shape, and the upper part of the U-shaped bolt passes through the deformable pressure block.

[0007] According to the flexible photovoltaic support connection structure, bolts are inserted between the bottom fixing frame of the photovoltaic assembly and the inverted “X”-shaped support plate.

[0008] According to the flexible photovoltaic bracket connection structure, the middle and upper parts of the U-shaped bolts are threadedly fastened with a fastening nut assembly.

[0009] According to the flexible photovoltaic support connection structure, a plurality of protrusions are provided at the bottom end of the deformable pressing block.

[0010] According to the flexible photovoltaic support connection structure, the ends of the upper surface of the inverted "X"-shaped support plate are fixedly connected to the limiting blocks, and the limiting blocks and the photovoltaic components are in abutment with each other.

[0011] According to the flexible photovoltaic support connection structure, a steel strand runs through the interior of the U-bolt, and the top of the steel strand is in abutment with the bottom of the inverted “X”-shaped support plate.

[0012] According to the flexible photovoltaic bracket connection structure, the inverted "X"-shaped support plate is respectively provided with two groups of circular through holes, and the circular through holes are arranged in the middle of the inverted "X"-shaped support plate and are cooperated with U-shaped bolts.

[0013] According to the flexible photovoltaic support connection structure, the bottom surface protrusions of the deformable pressing block are in the shape of multiple rows of tiny canine teeth, and the protrusions are pressed tightly against the top of the photovoltaic component frame.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model provides a new photovoltaic module connection method applied to a flexible photovoltaic bracket, which can make the photovoltaic module attached to the steel strand deform freely along with the steel strand, avoid the problem of hidden cracks and loose connection of the photovoltaic module caused by deformation of the cable structure under normal working conditions, and connect the cable structure to the photovoltaic module stably and firmly.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0018] Figure 1 This is a front view of a flexible photovoltaic bracket connection structure of the utility model;

[0019] Figure 2 It is a top view of an inverted “X”-shaped support plate of a flexible photovoltaic support connection structure of the utility model;

[0020] Figure 3 This is a side view of an inverted “X”-shaped support plate of a flexible photovoltaic support connection structure of the utility model;

[0021] Figure 4 This is a top view of a deformable pressing block of a flexible photovoltaic support connection structure of the utility model;

[0022] Figure 5 A side view of a deformable pressing block of a flexible photovoltaic support connection structure of the utility model

[0023] Figure 6 It is a side elevation view of a flexible photovoltaic support connection structure of the utility model.

[0024] In the figure: 1. U-shaped bolt; 2. Steel strand; 3. Inverted “X” shaped support plate; 4. Deformable pressure block; 5. Fastening nut assembly; 6. Photovoltaic module; 7. Limit block; 8. Protrusion; 9. Bolt. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present utility model; the terms "first", "second" and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0027] See also Figure 1-6The utility model provides a technical solution: a flexible photovoltaic bracket connection structure, which includes: a U-shaped bolt 1, which is used to connect the steel strand 2 with the inverted "J"-shaped support plate 3 and the deformable pressing block 4. The middle part of the U-shaped bolt 1 is penetrated by the inverted "J"-shaped support plate 3. The U-shaped bolt 1 is clamped on the steel strand 2, and then the inverted "J"-shaped support plate 3 is fixed to the U-shaped bolt 1 with a first set of fastening nuts 5. Both sides above the inverted "J"-shaped support plate 3 are equipped with photovoltaic modules 6. The upper end of the photovoltaic module 6 is in contact with the deformable pressing block 4. The deformable pressing block 4 is put on the U-shaped bolt 1, and the top is pressed to the upper edge of the frame of the photovoltaic module 6. The second set of fastening nuts 5 is used to tighten the U-shaped bolt 1. Tightly fix so that the deformable pressing block 4 presses the photovoltaic component 6. The deformable pressing block 4 is in an inverted "J" shape. The upper part of the U-shaped bolt 1 passes through the deformable pressing block 4. A plurality of protrusions 8 are provided at the bottom end of the deformable pressing block 4. The inverted "J"-shaped support plate 3 is respectively provided with two groups of circular through holes, and the circular through holes are provided in the middle part of the inverted "J"-shaped support plate 3, which are penetrated by the U-shaped bolt 1. The protrusions 8 on the bottom surface of the deformable pressing block 4 are in the shape of multiple rows of tiny canine teeth, and the protrusions 8 press the top of the frame of the photovoltaic component 6. The U-shaped bolt 1 is connected to the steel strand 2, the inverted "J"-shaped support plate 3, the two fastening nut combinations 5, the deformable pressing block 4, and the fastening nut combination 5 includes a flat washer, a spring washer, and a nut.

[0028] Bolts 9 are inserted between the bottom fixing frame of the photovoltaic component 6 and the inverted "X"-shaped support plate 3. The photovoltaic component 6 is placed close to the limiting block 7 and placed on both sides of the inverted "X"-shaped support plate 3, and connected with bolts 9 to fix the photovoltaic component 6. The middle and upper parts of the U-shaped bolt 1 are threadedly fastened with a fastening nut combination 5. Tighten the first group of fastening nuts 5 to firmly connect the U-shaped bolt 1 and the inverted "X"-shaped support plate 3. The upper surface ends of the inverted "X"-shaped support plate 3 are fixedly connected to the limiting block 7, and the limiting block 7 and the photovoltaic component 6 are in contact with each other. The limiting block 7 can be used to contact the photovoltaic component 6, which is convenient for contact limiting. The inside of the U-shaped bolt 1 is penetrated by a steel strand 2, and the upper part of the steel strand 2 is in contact with the bottom of the inverted "X"-shaped support plate 3.

[0029] Working principle: first clamp the U-bolt 1 on the steel strand 2, then fix the inverted "X"-shaped support plate 3 on the U-bolt 1 with the first set of fastening nuts 5, and tighten the first set of fastening nuts 5 to firmly connect the U-bolt 1 and the inverted "X"-shaped support plate 3 together.

[0030] Then, the photovoltaic assembly 6 is placed close to the limiting block 7 on both sides of the inverted "X"-shaped support plate 3 , and connected with bolts 9 to fix the photovoltaic assembly 6 .

[0031] Finally, the deformable pressing block 4 is put onto the U-shaped bolt 1 , and the top is pressed to the upper edge of the frame of the photovoltaic component 6 , and the second set of fastening nuts 5 are tightened and fixed on the U-shaped bolt 1 , so that the deformable pressing block 4 presses the photovoltaic component 6 .

[0032] When the cable structure undergoes displacement changes under normal working conditions, the steel strand 2 bends and the displacement is transmitted through the inverted “X”-shaped support plate 3. Since the inverted “X”-shaped support plate 3 is elastic and can consume part of the kinetic energy, further, the photovoltaic module 6 supported by the inverted “X”-shaped support plate 3 is not tightly attached to the steel strand 2, thereby avoiding the problem of hidden cracks in the photovoltaic module 6 caused by the displacement of the steel strand 2.

[0033] When the displacement is transmitted to the deformable pressing block 4 through the U-bolt 1, the inverted L-shaped parts on both sides thereof can be deformed, and the kinetic energy brought by the vibration of the steel strand 2 is consumed under the condition of ensuring the free deformation between the photovoltaic modules 6, thereby reducing the risk of hidden cracks in the photovoltaic modules 6. Furthermore, when the deformable pressing block 4 is deformed, the inverted L-shaped part forms a self-locking, and the photovoltaic modules 6 will not loosen or fall off due to its own deformation. During the overall working process, the safety and stable operation of the photovoltaic modules 6 are guaranteed.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A flexible photovoltaic support connection structure, comprising: The U-shaped bolt (1) is used for connecting the steel strand (2) with the inverted "X"-shaped support plate (3) and the deformable pressure block (4), and is characterized in that the middle part of the U-shaped bolt (1) passes through the inverted "X"-shaped support plate (3), the upper sides of the inverted "X"-shaped support plate (3) are matched with photovoltaic components (6), the upper end of the photovoltaic component (6) is in contact with the deformable pressure block (4), the deformable pressure block (4) is in the shape of an inverted "X", and the upper part of the U-shaped bolt (1) passes through the deformable pressure block (4).

2. A flexible photovoltaic support connection structure as claimed in claim 1, characterized in that: Bolts (9) penetrate between the bottom fixing frame of the photovoltaic assembly (6) and the inverted "X"-shaped support plate (3).

3. A flexible photovoltaic support connection structure as claimed in claim 1, characterized in that: The middle and upper parts of the U-shaped bolt (1) are both threadedly fastened with a fastening nut assembly (5).

4. A flexible photovoltaic support connection structure as claimed in claim 1, characterized in that: A plurality of protrusions (8) are provided at the bottom end of the deformable pressing block (4).

5. A flexible photovoltaic support connection structure as claimed in claim 1, characterized in that: The ends of the upper surface of the inverted "X"-shaped support plate (3) are fixedly connected to the limiting blocks (7), and the limiting blocks (7) and the photovoltaic components (6) are in abutment with each other.

6. A flexible photovoltaic support connection structure as claimed in claim 1, characterized in that: A steel strand (2) penetrates the interior of the U-shaped bolt (1), and the top of the steel strand (2) is in abutment with the bottom of the inverted “X”-shaped support plate (3).

7. A flexible photovoltaic support connection structure as claimed in claim 1, characterized in that: The inverted "X"-shaped support plate (3) is respectively provided with two groups of circular through holes, and the circular through holes are arranged in the middle of the inverted "X"-shaped support plate (3) and are cooperated with the U-shaped bolts (1) to penetrate through them.

8. A flexible photovoltaic support connection structure as claimed in claim 1, characterized in that: The protrusions (8) on the bottom surface of the deformable pressing block (4) are in the shape of multiple rows of tiny canine teeth, and the protrusions (8) are pressed tightly against the top of the frame of the photovoltaic module (6).