Ceramic Heaters and Automobiles

By designing a ceramic heating unit in a ceramic heater and setting up a metal sintered layer, the existing heater has solved the problems of large thermal resistance and low heating efficiency, achieving more efficient heating and reducing energy consumption.

CN222736327UActive Publication Date: 2025-04-08CHONGQING CHAOLI ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202323596373.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-04-08
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

The existing hydrothermal PTC heaters have problems such as large thermal resistance, large thickness and non-insulation due to the problems of PTC components and PTC heating plates, which lead to low heating efficiency and high heating energy consumption.

Method used

A ceramic heater is designed, including a heater body and a ceramic heating unit. One side of the ceramic heating unit is provided with a metal sintered layer, and the metal sintered layer is connected to the heater body. The ceramic heating unit includes a ceramic heating body and an electric heating wire, which is connected by a first alumina ceramic and a second alumina ceramic, the electric heating wire is located between the two ceramics, and a metal sintered layer is provided in the area where the ceramic heating unit comes into contact with the deflector.

Benefits of technology

By setting up the metal sintered layer, the thermal resistance of heat transfer is reduced, the heating efficiency is improved, and the heating energy consumption is reduced.

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Abstract

The utility model relates to the technical field of heaters, and more specifically, to a ceramic heater and an automobile. The ceramic heater comprises a heater body and a ceramic heating unit; a metal sintering layer is arranged on one side of the ceramic heating unit, and the metal sintering layer is connected to the heater body. The ceramic heater can improve heating efficiency and reduce heating energy consumption.
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Description

Technical Field

[0001] The utility model relates to the technical field of heaters, in particular to a ceramic heater and a car. Background Art

[0002] The existing water-heated PTC heater transfers the heat from the PTC component or PTC heating sheet to the coolant through the heat transfer channel, and then transfers the heat to the destination through the flow of the coolant in the heat exchanger core. In this process, since the PTC component and the PTC heating sheet are not in direct contact with the coolant, and the PTC component and the PTC heating sheet have problems such as large thermal resistance, large thickness and lack of insulation, they lead to low heating efficiency and high energy consumption in heating work. Utility Model Content

[0003] The utility model aims to provide a ceramic heater and a car, which can improve heating efficiency and reduce heating energy consumption.

[0004] The embodiment of the utility model is achieved as follows:

[0005] In a first aspect, the utility model provides a ceramic heater, the ceramic heater comprising a heater body and a ceramic heating unit;

[0006] A metal sintered layer is provided on one side of the ceramic heating unit, and the metal sintered layer is connected to the heater body.

[0007] In an optional embodiment, the heater body includes a liquid inlet pipe, a liquid outlet pipe and a plurality of guide plates;

[0008] A plurality of guide plates are stacked in sequence, and each guide plate is provided with a guide channel; a liquid inlet pipe and a liquid outlet pipe are connected to one or more of the guide plates, and each guide channel is communicated with the liquid inlet pipe and the liquid outlet pipe.

[0009] In an optional embodiment, the ceramic heater includes a plurality of ceramic heating units; along the arrangement direction of the plurality of guide plates, at least one ceramic heating unit is correspondingly arranged between any two adjacent guide plates.

[0010] In an optional embodiment, each guide plate is configured with a liquid inlet connected to the liquid inlet pipe and a liquid outlet connected to the liquid outlet pipe; the area where each guide plate contacts the ceramic heating unit is located between the liquid inlet and the liquid outlet.

[0011] In an optional embodiment, a plurality of ceramic heating units are correspondingly configured between any two adjacent guide plates, and the plurality of ceramic heating units are sequentially arranged along the extension direction of the guide channel.

[0012] In an optional embodiment, each ceramic heating unit includes a ceramic heating body and an electric heating wire, and the electric heating wire is arranged in the ceramic heating body;

[0013] Both sides of the ceramic heating body for contacting the corresponding guide plates are provided with metal sintered layers.

[0014] In an optional embodiment, the ceramic heating body includes a first alumina ceramic and a second alumina ceramic, the first alumina ceramic is connected to the second alumina ceramic, and the electric heating wire is located between the first alumina ceramic and the second alumina ceramic.

[0015] In an optional embodiment, a metal sintered layer is provided on a side of the first alumina ceramic facing away from the second alumina ceramic and a side of the second alumina ceramic facing away from the first alumina ceramic, and the two metal sintered layers are respectively connected to two adjacent guide plates.

[0016] In an optional embodiment, each flow guiding channel is provided with an inner fin.

[0017] In a second aspect, the utility model provides a car, comprising the above-mentioned ceramic heater.

[0018] The beneficial effects of the embodiments of the utility model include:

[0019] The ceramic heater comprises a heater body and a ceramic heating unit; a metal sintering layer is arranged on one side of the ceramic heating unit, and the metal sintering layer is connected to the heater body. The ceramic heater can improve heating efficiency and reduce heating energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is a schematic structural diagram of a ceramic heater from a first viewing angle in an embodiment of the utility model;

[0022] Figure 2 This is a structural schematic diagram of the ceramic heater in the second viewing angle in the embodiment of the utility model;

[0023] Figure 3 This is a schematic structural diagram of the ceramic heater from a third viewing angle in an embodiment of the utility model;

[0024] Figure 4 It is a structural schematic diagram of a ceramic heating unit in an embodiment of the utility model.

[0025] Icon: 100-ceramic heater; 110-heater body; 120-ceramic heating unit; 121-metal sintered layer; 111-liquid inlet pipe; 112-liquid outlet pipe; 113-guide plate; 122-ceramic heating body; 123-electric heating wire; 124-first alumina ceramic; 125-second alumina ceramic. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0029] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0030] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0031] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] Please refer to Figure 1-Figure 4 , this embodiment provides a ceramic heater 100, the ceramic heater 100 includes a heater body 110 and a ceramic heating unit 120;

[0033] A metal sintered layer 121 is provided at one side of the ceramic heating unit 120 , and the metal sintered layer 121 is connected to the heater body 110 .

[0034] Please refer to Figure 1-Figure 4 , the working principle of the ceramic heater 100 is:

[0035] The ceramic heater 100 includes a heater body 110 and a ceramic heating unit 120; wherein the ceramic heating unit 120 is used to generate heat and complete the heating work by transferring the heat to the medium in the heater body 110. In the process of the ceramic heating unit 120 transferring the heat to the medium in the heater body 110, since a metal sintered layer 121 is provided on one side of the ceramic heating unit 120, and the metal sintered layer 121 is connected to the heater body 110, through such a setting, the thermal resistance in the process of heat being transferred from the ceramic heating unit 120 to the medium in the heater body 110 can be reduced through the setting of the metal sintered layer 121, thereby improving the heat transfer efficiency, thereby improving the heating efficiency of the ceramic heater 100, and due to the high heat transfer efficiency, heat loss can be reduced, thereby also reducing heating energy consumption.

[0036] On the basis that a metal sintered layer 121 is provided on one side of the above-mentioned ceramic heating unit 120, when the ceramic heating unit 120 is connected to the heater body 110, a method of sintering alumina ceramics in surface contact with the heater body 110 can be adopted to improve the efficiency of heat transfer, and the heater body 110 adopts an aluminum structure, so that the heater body 110 can be connected to the side of the ceramic heating unit 120 provided with the metal sintered layer 121 by welding.

[0037] For further information, please refer to Figure 1-Figure 4When configuring the heater body 110, when adopting the structure of the above-mentioned ceramic heating unit 120, the structural style of the heater body 110 can be a molded plate / flat tube microchannel structure. Specifically, in the present embodiment, the heater body 110 includes a liquid inlet pipe 111, a liquid outlet pipe 112 and a plurality of guide plates 113; the plurality of guide plates 113 are stacked in sequence, and each guide plate 113 is configured with a guide channel; the liquid inlet pipe 111 and the liquid outlet pipe 112 are connected to one or more of the guide plates 113, and each guide channel is connected to the liquid inlet pipe 111 and the liquid outlet pipe 112.

[0038] Based on the structure of the above-mentioned heater body 110, the ceramic heating unit 120 can be connected to one of the guide plates 113 along the arrangement direction of the multiple guide plates 113. In the present embodiment, in order to improve the heating efficiency of the ceramic heater 100, the ceramic heater 100 includes multiple ceramic heating units 120; along the arrangement direction of the multiple guide plates 113, at least one ceramic heating unit 120 is correspondingly arranged between any two adjacent guide plates 113.

[0039] Thus, by setting the above-mentioned multiple ceramic heating units 120, at least one ceramic heating unit 120 is correspondingly set between any two adjacent guide plates 113, that is, each guide plate 113 can correspond to at least one ceramic heating unit 120, so that the medium in each guide channel can exchange heat with at least one ceramic heating unit 120 in this way, thereby improving the heating efficiency. It should be noted that when multiple ceramic heating units 120 are configured, each ceramic heating unit 120 is located between the corresponding two guide plates 113 and is in surface contact with the corresponding two ceramic heating units 120.

[0040] Moreover, when configuring the guide plate 113, each guide plate 113 is configured with a liquid inlet connected to the liquid inlet pipe 111 and a liquid outlet connected to the liquid outlet pipe 112. Based on this, in order to increase the heat exchange time between the medium in the guide channel and the ceramic heating unit 120, the area in contact with each guide plate 113 and the ceramic heating unit 120 can be located between the liquid inlet and the liquid outlet, thereby increasing the length of the guide channel for heat exchange with the ceramic heating unit 120, thereby improving the heat exchange efficiency.

[0041] On the basis of the above structure, in an embodiment of the present utility model, the size parameters of the ceramic heating unit 120 and the heater body 110 can be set according to actual usage requirements, and multiple ceramic heating units 120 can be correspondingly configured between any two adjacent guide plates 113, and the multiple ceramic heating units 120 are arranged in sequence along the extension direction of the guide channel.

[0042] For further information, please refer to Figure 1-Figure 4 In this embodiment, each ceramic heating unit 120 includes a ceramic heating body 122 and an electric heating wire 123, wherein the electric heating wire 123 is disposed in the ceramic heating body 122; both sides of the ceramic heating body 122 for contacting the corresponding guide plate 113 are provided with a metal sintering layer 121. The ceramic heating body 122 includes a first alumina ceramic 124 and a second alumina ceramic 125, wherein the first alumina ceramic 124 is connected to the second alumina ceramic 125, and the electric heating wire 123 is located between the first alumina ceramic 124 and the second alumina ceramic 125.

[0043] On the basis of the above structure, when the metal sintered layer 121 is set, since this embodiment adopts a method of setting the metal sintered layer 121 on the side where the ceramic heating unit 120 contacts the corresponding guide plate 113, the metal sintered layer 121 is set on the side of the first alumina ceramic 124 facing away from the second alumina ceramic 125 and the side of the second alumina ceramic 125 facing away from the first alumina ceramic 124, and the two metal sintered layers 121 are respectively connected to two adjacent guide plates 113.

[0044] For further information, please refer to Figure 1-Figure 4 In this embodiment, on the basis of the above-mentioned structural arrangement, inner fins may be arranged in each guide channel to improve the efficiency of heat transfer.

[0045] Based on the above, please refer to Figure 1-Figure 4 This embodiment also provides a car, which can improve heating efficiency and heat transfer efficiency by adopting the above-mentioned ceramic heater 100, thereby reducing heat loss and thus reducing heating energy consumption.

[0046] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A ceramic heater, characterized in that: The ceramic heater comprises a heater body and a ceramic heating unit; A metal sintered layer is provided on one side of the ceramic heating unit, and the metal sintered layer is connected to the heater body; The heater body comprises a liquid inlet pipe, a liquid outlet pipe and a plurality of guide plates; A plurality of guide plates are stacked in sequence, and each of the guide plates is provided with a guide channel; the liquid inlet pipe and the liquid outlet pipe are connected to one or more of the guide plates, and each of the guide channels is communicated with the liquid inlet pipe and the liquid outlet pipe; The ceramic heater comprises a plurality of ceramic heating units; along the arrangement direction of the plurality of guide plates, at least one ceramic heating unit is correspondingly arranged between any two adjacent guide plates.

2. The ceramic heater according to claim 1, characterized in that: Each of the guide plates is provided with a liquid inlet connected to the liquid inlet pipe and a liquid outlet connected to the liquid outlet pipe; the area where each of the guide plates contacts the ceramic heating unit is located between the liquid inlet and the liquid outlet.

3. The ceramic heater according to claim 1, characterized in that: A plurality of the ceramic heating units are correspondingly arranged between any two adjacent guide plates, and the plurality of the ceramic heating units are arranged in sequence along the extension direction of the guide channel.

4. The ceramic heater according to claim 1, characterized in that: Each of the ceramic heating units comprises a ceramic heating body and an electric heating wire, wherein the electric heating wire is arranged in the ceramic heating body; The metal sintering layer is disposed on both sides of the ceramic heating body for contacting the corresponding guide plate.

5. The ceramic heater according to claim 4, characterized in that: The ceramic heating body includes a first alumina ceramic and a second alumina ceramic, the first alumina ceramic is connected to the second alumina ceramic, and the electric heating wire is located between the first alumina ceramic and the second alumina ceramic.

6. The ceramic heater according to claim 5, characterized in that: The metal sintered layer is provided on the side of the first alumina ceramic facing away from the second alumina ceramic and on the side of the second alumina ceramic facing away from the first alumina ceramic, and the two metal sintered layers are respectively connected to two adjacent guide plates.

7. The ceramic heater according to any one of claims 1 to 6, characterized in that: Each of the guide channels is provided with inner fins.

8. A car, characterized in that: The automobile comprises the ceramic heater according to any one of claims 1-7.