A pressing wheel device for casing shrinkage

By designing a pressing wheel device for casing before combing, the problem of airflow retraction in casing is solved by using the close contact between the upper and lower pressing wheels and the auxiliary pressing wheels, and efficient production and quality improvement of casings are achieved.

CN222737127UActive Publication Date: 2025-04-11山东冠华蛋白肠衣有限公司
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Patent Information

Application Number
CN202421525064.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-11
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing casing press wheel sealing effect is not ideal, resulting in excessive airflow in the casing, which can easily lead to casing breakage and equipment shutdown, affecting yield and quality.

Method used

A pressing wheel device including an upper pressure wheel, a lower pressure wheel and an auxiliary pressure wheel is designed to effectively block the airflow retraction in the casing through close contact and coordinated work of the upper and lower pressure wheels and the auxiliary pressure wheels.

Benefits of technology

The continuous operation and production of casings is achieved, production efficiency and casing quality are improved, labor intensity for operators is reduced, and production costs of enterprises are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pressing wheel device for casing shrinking, which relates to the technical field of casing shrinking machines, and comprises a frame and an upper pressing wheel, a lower pressing wheel and an auxiliary pressing wheel installed on the frame, wherein the upper pressing wheel and the lower pressing wheel are arranged in parallel and their outer circumferential surfaces are in contact with each other up and down, the lower pressing wheel is a stainless steel wheel, and a V-shaped groove is provided on the outer surface of the lower pressing wheel; the auxiliary pressing wheel is arranged on one side of the upper pressing wheel, and the bottom end of the auxiliary pressing wheel is lower than the bottom end of the upper pressing wheel; the lower pressing wheel is driven by an electric motor, and the auxiliary pressing wheel is tightly fitted with the lower pressing wheel during the stable conveying of the casing; the auxiliary pressing wheel cooperates with the upper pressing wheel and the lower pressing wheel to rotate at a uniform speed without gap, so that the passage of compressed air flow in the conveyed casing can be effectively blocked, the casing breakage and equipment shutdown can be prevented, and continuous operation and production can be realized, thereby realizing efficient production of casing shrinking, improving production efficiency and casing quality rate, and at the same time reducing the labor intensity of operators and reducing the production cost of the enterprise.
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Description

Technical Field

[0001] The utility model relates to the technical field of casing shrinkage, in particular to a pressing wheel device used before casing shrinkage. Background Art

[0002] Currently, the casings that can be directly eaten in the food industry include collagen casings and natural casings. Collagen casings are easy to use, rich in protein nutrition, good taste, easy to eat, beige tubular and smooth in shape, and can be used for boiling, frying, smoking, baking, etc. Its compressive strength is 3-5 times that of natural casings. In a constant temperature and humidity environment, it can extend the shelf life of the product and keep the original quality unchanged, which has a strong advantage over other casings.

[0003] In the casing production process, casing shrinking machines are required for shrinking, cutting and transporting to produce shrink casing tubes of different specifications. Before the casing is shrunk, it is released from the casing roller and inflated during transportation. During this process, a pair of pressing wheels are usually used to compact the inflated casing during transportation to prevent the airflow in the casing from retreating and causing casing breakage and equipment shutdown. However, in actual applications, the sealing effect of existing casing pressing wheels is not ideal. There is still a phenomenon of excessive airflow retreating and even reaching the casing roller, causing casing breakage and shutdown, which seriously affects the production and quality of the casing. At the same time, it also increases the frequency and workload of employees operating the equipment, resulting in low production efficiency and increased enterprise costs. Utility Model Content

[0004] In view of the deficiencies in the above-mentioned prior art, the utility model provides a pressing wheel device for casing shrinkage, which can effectively block the airflow in the casing from retreating while ensuring the normal transportation of the casing, thereby improving the production efficiency and quality of the casing.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A pressing wheel device for casing shrinkage comprises a frame and an upper pressing wheel, a lower pressing wheel and an auxiliary pressing wheel mounted on the frame, wherein the upper pressing wheel and the lower pressing wheel are arranged in parallel and their outer circumferential surfaces are in contact with each other up and down, the lower pressing wheel is a stainless steel wheel, and a V-shaped groove is provided on the outer surface of the lower pressing wheel; the auxiliary pressing wheel is arranged on the side surfaces of the upper and lower pressing wheels, and the bottom end of the auxiliary pressing wheel is lower than the bottom end of the upper pressing wheel; the lower pressing wheel is driven by a motor, and the auxiliary pressing wheel fits tightly with the lower pressing wheel during the smooth conveying of the casing.

[0007] Preferably, the axis of the upper pressing wheel and the axis of the lower pressing wheel are located in the same vertical direction to ensure that the upper pressing wheel is in close contact with the lower pressing wheel and block the passage of compressed air in the casing.

[0008] Preferably, two auxiliary pressing wheels are provided, and the two auxiliary pressing wheels are respectively located on both sides of the upper pressing wheel, so as to further improve the sealing effect and block the airflow from retreating.

[0009] Preferably, the upper pressing wheel and the auxiliary pressing wheel are both made of polyurethane-wrapped wheels, which have good wear resistance and shock absorption, strong load-bearing capacity, long service life and low maintenance cost.

[0010] Preferably, the V-groove has a groove width of 2-2.5 mm and a groove depth of 1.5-2 mm. The opening of the V-groove is processed with a chamfer of 0.3 mm, which effectively blocks the airflow from retreating and prevents the V-groove on the surface of the lower pressing wheel from piercing the casing.

[0011] Preferably, a cylinder is provided at the upper end of the frame, and a universal floating joint is connected to the lower end of the cylinder for connecting the cylinder and the frame part. The angle and position can be flexibly adjusted according to actual conditions, so as to buffer and guide the eccentricity difference between the cylinder and the frame, optimize the movement of the cylinder, adapt to different working environments, and enhance the reliability of the cylinder connection.

[0012] Preferably, the upper pressing wheel and the auxiliary pressing wheel are fixedly arranged on a pressing wheel bracket, and the top of the pressing wheel bracket is fixedly connected to a universal floating joint.

[0013] Preferably, a solenoid valve switch is also provided on the top of the frame, and the solenoid valve switch is connected to the cylinder. The airflow device is controlled by electromagnetic force, which can control the interruption of airflow and change the flow direction of compressed air, thereby accurately adjusting the opening and closing degree of the two upper pressure wheels and the lower pressure wheel.

[0014] Preferably, the lower pressure wheel is connected to the output shaft of the motor, and the motor is installed on one side of the frame.

[0015] Preferably, a metering device is also provided on the side of the frame, which is connected to the lower pressure wheel and is used to convert mechanical motion into electrical signals for processing and storage in the digital system, thereby improving the accuracy and sensitivity of the system; by detecting and recording changes in the position, speed and direction of the casings to provide accurate position and motion information, and in combination with the drive system, precise position control and positioning can be achieved, thereby improving production efficiency and quality.

[0016] Preferably, the upper pressure wheel is connected to the pressure wheel bracket by bolts, and the auxiliary pressure wheel is connected to the pressure wheel bracket by bolts, so as to facilitate disassembly.

[0017] By adopting the above technical solution, the beneficial effects of the utility model are as follows:

[0018] 1. The utility model can effectively block the passage of compressed air in the conveyed casings by the auxiliary pressing wheel cooperating with the lower pressing wheel to rotate at a uniform speed without gap, prevent the casings from breaking and the equipment from stopping, and realize continuous operation and production, thereby realizing efficient production of casings, improving production efficiency and casing quality rate, and at the same time reducing the labor intensity of operators and reducing the production costs of enterprises.

[0019] 2. The upper pressing wheel and the auxiliary pressing wheel in the utility model are both detachably mounted on the pressing wheel bracket, which is convenient for disassembly and can be adjusted according to the actual tension during the casing production process, further ensuring the casing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0021] Figure 1 This is a schematic diagram of the overall structure of the embodiment of the utility model;

[0022] Figure 2 It is a side view in the embodiment of the utility model;

[0023] Figure 3 It is a side sectional view in an embodiment of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the pressure wheel assembly in the embodiment of the utility model;

[0025] Figure 5 It is a schematic cross-sectional view of a single V-shaped groove on the lower pressure wheel in an embodiment of the utility model.

[0026] In the figure: 1. frame; 2. upper pressure wheel; 3. lower pressure wheel; 4. auxiliary pressure wheel; 5. motor; 6. cylinder; 7. universal floating joint; 8. pressure wheel bracket; 9. solenoid valve switch; 10. meter device. DETAILED DESCRIPTION

[0027] It should be noted that the following detailed descriptions are all illustrative and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.

[0028] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0029] Embodiment 1

[0030] In a typical embodiment of the present application, a pressing wheel device is provided for casing shrinkage. The pressing wheel device is installed between a casing release roller and a casing shrinkage machine on a casing shrinkage production line to press the casings in transportation after inflation up and down to prevent the compressed air in the casings from returning to the casings before inflation at the rear end or even to the casing release roller, causing casing breakage and equipment shutdown.

[0031] like Figure 1-4 As shown, the pressing wheel device includes a frame 1 and a pressing wheel assembly installed on the frame, the pressing wheel assembly includes an upper pressing wheel 2, a lower pressing wheel 3 and an auxiliary pressing wheel 4, the upper pressing wheel 2 and the lower pressing wheel 3 are arranged in parallel and the outer circumferential surfaces are in contact with each other, the lower pressing wheel is a stainless steel wheel, and the outer surface of the lower pressing wheel 3 is provided with a V-shaped groove; the auxiliary pressing wheel 4 is arranged on the side surfaces of the upper and lower pressing wheels, and the bottom end of the auxiliary pressing wheel 4 is lower than the bottom end of the upper pressing wheel 2; the lower pressing wheel is driven by an electric motor and fits tightly with the upper pressing wheel. At the same time, during the smooth conveying of the casing, the auxiliary pressing wheel 4 fits tightly with the lower pressing wheel 3, which effectively prevents the casing from breaking and equipment shutdown failure.

[0032] Specifically, Figure 1 As shown, the frame 1 is placed on the ground, and a cylinder 6 is installed at the upper end of the frame for providing power. The telescopic rod at the lower end of the cylinder is connected to a universal floating joint 7 for connecting the cylinder and the frame part. The angle and position can be flexibly adjusted according to the actual situation, the eccentricity difference between the cylinder and the components can be buffered and guided, the cylinder movement can be optimized, and it can adapt to different working environments, enhance the cylinder connection, withstand the pressure of the cylinder bracket and improve the reliability of the auxiliary pressure wheel. The universal floating joint can adopt the FD-M18*1.5 model product on the market. In this embodiment, the upper pressure wheel 2 and the auxiliary pressure wheel 4 are both fixedly arranged on the pressure wheel bracket 8, and the top of the pressure wheel bracket 8 is fixedly connected to the universal floating joint 7. When the cylinder 6 is extended and retracted, the pressure wheel bracket 8 is driven to move up and down through the universal floating joint 7, and the gap between the upper pressure wheel and the lower pressure wheel can be adjusted, so as to adjust the compression state of the casing when passing between the upper and lower pressure wheels, and at the same time ensure that the casing is not punctured, and the inflation pressure in the casing is not too high or too low.

[0033] In order to improve the effect of blocking airflow and achieve efficient casing shrinkage, such as Figure 2 As shown, in this embodiment, two auxiliary pressing wheels are provided, and the two auxiliary pressing wheels 4 are both mounted on the pressing wheel bracket and are respectively located on both sides of the upper pressing wheel. The bottom end of the auxiliary pressing wheel is lower than the bottom end of the upper pressing wheel. During the smooth conveying of the casing, the auxiliary pressing wheel and the V-shaped lower pressing wheel are in close contact, so that the casing is in a downward curved arc when passing through the pressing wheel assembly, rather than passing straight. Therefore, the airflow can be better blocked by the height change on the basis of the compression of the upper and lower pressing wheels. When the upper pressing wheel rotates with the rotation of the lower pressing wheel and the friction with the casing, the lower pressing wheel drives the auxiliary pressing wheels on both sides to rotate, ensuring the smooth conveying of the casing.

[0034] Among them, the upper pressing wheel and the auxiliary pressing wheel are both wrapped with polyurethane, which has good wear resistance and shock absorption, strong load-bearing capacity, long service life and low maintenance cost.

[0035] The lower pressing wheel is a stainless steel grooved wheel. The V-groove design allows the inflated casing to be better pressed between the upper pressing wheel and the lower pressing wheel while ensuring the casing quality. The auxiliary pressing wheel and the lower pressing wheel are in close contact, effectively blocking the airflow from retreating. Figure 5 As shown, the groove width d of the V-groove is 2-2.5 mm, the groove depth h is 1.5-2 mm, and the opening of the V-groove is processed with a 0.3 mm chamfer. This shape can effectively block the airflow retreat while preventing the V-groove on the surface of the lower pressing wheel from piercing the casing.

[0036] Among them, Figure 2 , 3 As shown, the axis of the upper pressing wheel 2 and the axis of the lower pressing wheel 3 are located in the same vertical direction to ensure that the upper pressing wheel and the lower pressing wheel are in close contact and block the passage of compressed air in the casing.

[0037] In this embodiment, a solenoid valve switch 9 is also provided on the top of the frame 1. The solenoid valve switch 9 is connected to the cylinder 6. The airflow device is controlled by electromagnetic force, which can control the interruption of airflow or change the flow direction of compressed air. Specifically, the solenoid valve changes the flow direction of compressed air by controlling the power supply and power loss of the control coil, thereby controlling the switch of the pneumatic valve, quickly cutting off the gas flow, and accurately adjusting the opening and closing degree of the two upper pressure wheels and the lower pressure wheel.

[0038] like Figure 1 , 3As shown, a motor 5 is installed on one side of the frame 1, and the pressure wheel shaft of the lower pressure wheel 3 is coaxially connected with the motor output shaft. The motor 5 drives the lower pressure wheel to rotate, thereby driving the pressure wheel assembly to act on the passing casing to block the compressed air flow. A metering device 10 is installed on the other side of the frame. The metering device 10 is connected to the lower pressure wheel 3 and acts on the lower pressure wheel to convert mechanical motion into electrical signals for processing and storage in the digital system, thereby improving the accuracy and sensitivity of the system. In this embodiment, the metering device adopts the existing E6B2-CWZ6C model metering device product, which provides accurate position and motion information by detecting and recording the changes in the position, speed and direction of the casing. When used in combination with the drive system, precise position control and positioning can be achieved, thereby improving production efficiency and quality.

[0039] like Figure 4 As shown, in this embodiment, the upper pressing wheel and the auxiliary pressing wheel are connected to the pressing wheel bracket by bolts, which is convenient for disassembly.

[0040] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Those skilled in the art should understand that the utility model can be modified and varied in various ways. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A pressing wheel device for casing shrinkage, characterized in that: It includes a frame and an upper pressing wheel, a lower pressing wheel and an auxiliary pressing wheel installed on the frame. The upper pressing wheel and the lower pressing wheel are arranged in parallel and their outer circular surfaces are in contact with each other. The lower pressing wheel is a stainless steel wheel. A V-shaped groove is provided on the outer surface of the lower pressing wheel. The auxiliary pressing wheel is arranged on the sides of the upper and lower pressing wheels. The bottom end of the auxiliary pressing wheel is lower than the bottom end of the upper pressing wheel. The lower pressing wheel is driven by a motor. During the smooth conveying of the casing, the auxiliary pressing wheel fits tightly with the lower pressing wheel.

2. A pressing wheel device for casing shrinkage according to claim 1, characterized in that: The axis of the upper pressing wheel and the axis of the lower pressing wheel are located in the same vertical direction; two auxiliary pressing wheels are provided, and the two auxiliary pressing wheels are respectively located on both sides of the upper pressing wheel.

3. A pressing wheel device for casing shrinkage according to claim 1, characterized in that: The upper pressing wheel and the auxiliary pressing wheel are both polyurethane-wrapped wheels.

4. A pressing wheel device for casing shrinkage according to claim 1, characterized in that: The groove width of the V-shaped groove is 2-2.5 mm, the groove depth is 1.5-2 mm, and the opening of the V-shaped groove is processed with a chamfer of 0.3 mm.

5. A pressing wheel device for casing shrinkage according to claim 1, characterized in that: A cylinder is arranged at the upper end of the frame, and a universal floating joint is connected to the lower end of the cylinder.

6. A pressing wheel device for casing shrinkage according to claim 5, characterized in that: The upper pressing wheel and the auxiliary pressing wheel are fixedly arranged on the pressing wheel bracket, and the top of the pressing wheel bracket is fixedly connected to the universal floating joint.

7. A pressing wheel device for casing shrinkage according to claim 5, characterized in that: A solenoid valve switch is also arranged on the top of the frame, and the solenoid valve switch is connected to the cylinder.

8. A pressing wheel device for casing shrinkage according to claim 1, characterized in that: The lower pressing wheel is connected to the output shaft of the motor, and the motor is installed on one side of the frame.

9. A pressing wheel device for casing shrinkage according to claim 1, characterized in that: A metering device is also provided on the side of the frame, and the metering device is connected to the lower pressing wheel.

10. A pressing wheel device for casing shrinkage according to claim 6, characterized in that: The upper pressing wheel is connected to the pressing wheel bracket by bolts, and the auxiliary pressing wheel is connected to the pressing wheel bracket by bolts.