A medium suspension splitter for a three-product heavy medium cyclone separation system
By designing a medium suspension shunt for a three-product heavy-mediated cyclone, and using an angle actuator to adjust the angle of the shunt plate, the problem that traditional systems cannot accurately adjust the density of the second-stage medium is solved, achieving more precise density adjustment and stable system operation.
Patent Information
- Application Number
- CN202420470390.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-03-12
AI Technical Summary
Traditional three-product heavy-mediated cyclones have the problem that they cannot accurately adjust the density of the second-stage medium according to the proportion in terms of online adjustment of the second-stage density.
A three-product heavy-media cyclone sorting system medium suspension diverter pipe is designed, and the angle of the diverter plate is adjusted through the angle actuator, and the opening of the medium is combined with the medium-coal diverter valve and the gangue diverter valve to achieve the purpose of diversion of the medium from the discharge pipe and the second-stage discharging pipe in proportion.
The precise adjustment of the density of the second-stage medium is achieved, ensuring the safe and stable operation of the sorting system.
Smart Images

Figure CN222739368U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of raw coal sorting, in particular to a medium suspension diversion pipe of a three-product heavy medium cyclone sorting system. Background Art
[0002] When raw coal is sorted by heavy medium sorting method, the characteristics of medium suspension determine the operating reliability and sorting effect of heavy medium system. The Chinese patented dual-supply medium non-pressure three-product heavy medium cyclone (patent number: CN201420649377.5) and dual-supply medium pressurized three-product heavy medium cyclone (patent number: CN201420649324.3) add a second-stage dual-supply medium port to the second-stage cyclone cylinder, and then introduce qualified media from under the medium coal removal screen and the gangue removal screen into the second-stage dual-supply medium port to form a small second-stage supply medium internal circulation system to solve the problem of online adjustment of the second-stage density of the traditional three-product heavy medium cyclone. However, it is impossible to further accurately adjust the density of the second-stage medium according to the proportion by only adjusting the opening of the medium coal diverter valve of the medium coal removal screen and the opening of the gangue diverter valve in the gangue removal screen. Therefore, it is necessary to design a device to solve the above problem. Utility Model Content
[0003] The utility model aims to overcome the deficiencies of the prior art and provide a medium suspension diverter pipe for a three-product heavy medium cyclone separation system to solve the above problems.
[0004] The purpose of this utility model is achieved through the following technical solutions:
[0005] A medium suspension diverter pipe of a three-product heavy medium cyclone sorting system comprises a three-way pipe body, wherein the three-way pipe body comprises a feed pipe, a discharge pipe and a two-stage discharge pipe, wherein the central axes of the feed pipe, the discharge pipe and the two-stage discharge pipe are located in the same horizontal plane and the central axes of every two pipes form an angle of 120°, an angular actuator is arranged above the three-way pipe body, the angular actuator is connected with a rotating shaft, the rotating shaft passes through the three-way pipe body and extends to the inner cavity of the three-way pipe body, a diverter plate arranged in the inner cavity of the three-way pipe body is connected to the rotating shaft, and the angular actuator controls the rotation of the diverter plate through the rotating shaft, thereby controlling the medium flow rate between the feed pipe and the discharge pipe and the two-stage discharge pipe.
[0006] In the above utility model, further, the rotation range of the splitter plate is 45 degrees towards the discharge pipe and the second-stage discharge pipe respectively based on the inlet direction of the feed pipe.
[0007] In the above utility model, further, the inner diameters of the feed pipe, the discharge pipe, and the two-stage discharge pipe are the same.
[0008] In the above utility model, further, the size of the diverter plate is smaller than the inner diameter of the discharge pipe and the second-stage discharge pipe.
[0009] In the above utility model, further, the diverter plate is a V-shaped structure.
[0010] The beneficial effects of the utility model are:
[0011] The utility model designs a diverter pipe, adjusts the angle of the diverter plate through an angle actuator in the diverter pipe, and cooperates with the opening of the medium coal diverter valve and the gangue diverter valve at the same time, so as to divide the medium from the medium coal de-mediation screen and the medium under the gangue de-mediation screen from the discharge pipe and the second-stage discharge pipe in proportion, thereby achieving the purpose of adjusting the density of the second-stage medium, and finally introducing the medium into the second-stage cyclone cylinder. In this way, the problem of online adjustment of the second-stage density of the traditional three-product heavy medium cyclone is solved, the second-stage density is adjusted more accurately, and the safe and stable operation of the sorting system is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0013] Figure 2 This is a cross-sectional view taken along the direction B of the present utility model;
[0014] Figure 3 This is a cross-sectional view taken along the line A of the utility model;
[0015] In the figure, 1- three-way pipe body; 2- inlet pipe; 3- outlet pipe; 4- two-stage outlet pipe; 5- angle actuator; 6- rotating shaft; 7- splitter plate; DETAILED DESCRIPTION
[0016] The following describes the implementation of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict.
[0017] Embodiment 1:
[0018] Please see attached Figure 1 With attached Figure 2As shown, a medium suspension diversion pipe of a three-product heavy medium cyclone sorting system comprises a three-way pipe body 1, wherein the three-way pipe body 1 comprises a feed pipe 2, a discharge pipe 3 and a second-stage discharge pipe 4, wherein the central axes of the feed pipe 2, the discharge pipe 3 and the second-stage discharge pipe 4 are located on the same horizontal plane and an angle of 120° is formed between the central axes of every two pipes, and an angular actuator 5 is arranged above the three-way pipe body 1, wherein the angular actuator 5 is connected with a rotating shaft 6, wherein the rotating shaft 6 passes through the three-way pipe body 1 and extends to the inner cavity of the three-way pipe body 1, and wherein the rotating shaft 6 is connected with a diverter plate 7 disposed in the inner cavity of the three-way pipe body 1, and the angular actuator 5 controls the rotation of the diverter plate 7 through the rotating shaft 6, thereby controlling the medium flow rate between the feed pipe 2 and the discharge pipe 3 and the second-stage discharge pipe 4.
[0019] Please see attached Figure 2 and attached Figure 3 As shown, in the embodiment, the inner diameters of the feed pipe 2, the discharge pipe 3, and the second-stage discharge pipe 4 are the same, and the size of the diverter plate 7 is smaller than the inner diameters of the discharge pipe 3 and the second-stage discharge pipe 4, so that the diverter plate 7 can rotate around the rotating shaft 6 under the control of the angular actuator 5, so that the material entering from the feed pipe 2 can enter the discharge pipe 3 and the second-stage discharge pipe 4 respectively; further, when the problem of gangue carrying coal occurs, for the medium supply port on the second-stage cyclone cylinder, the inflow of the medium under the medium coal screen should be reduced, and the inflow of the medium under the gangue screen should be increased. At this time, the medium under the medium coal screen is controlled to flow inward. The diverter plate 7 of the diverter pipe in the pipeline is biased toward the second-stage discharge pipe 4, and the diverter plate 7 of the diverter pipe of the combined medium pipeline under the gangue screen is biased toward the discharge pipe 3, thereby increasing the flow rate of the medium flowing to the second-stage discharge pipe 4; when the problem of medium coal carrying gangue occurs, for the medium supply port on the second-stage cyclone cylinder, the inflow of the medium under the medium coal screen should be increased, and the inflow of the medium under the gangue screen should be reduced. At this time, the diverter plate 7 of the diverter pipe in the combined medium pipeline under the medium coal screen is controlled to be biased toward the discharge pipe 3, and the diverter plate 7 of the diverter pipe of the combined medium pipeline under the gangue screen is biased toward the second-stage discharge pipe 4, thereby reducing the flow rate of the medium flowing to the second-stage discharge pipe 4.
[0020] Embodiment 2:
[0021] Please see attached Figure 1 As shown, based on Example 1, the diverter plate 7 is V-shaped. After the medium enters the three-body tube 1 through the inlet, it directly contacts the inclined surface of the diverter plate 7. The inclined surface of the diverter plate 7 guides the medium to the discharge pipe 3 or the second-stage discharge pipe 4 to help the medium flow.
[0022] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "up", "down", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0023] The above-mentioned embodiments only express the specific implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.
Claims
1. A medium suspension diversion pipe for a three-product heavy medium cyclone separation system, characterized in that: The invention comprises a three-way pipe body (1), wherein the three-way pipe body (1) comprises an inlet pipe (2), an outlet pipe (3) and a two-stage outlet pipe (4), wherein the central axes of the inlet pipe (2), the outlet pipe (3) and the two-stage outlet pipe (4) are located on the same horizontal plane and the central axes of each two pipes form an angle of 120°. An angular actuator (5) is arranged above the three-way pipe body (1), wherein the angular actuator (5) is connected to a rotating shaft (6), wherein the rotating shaft (6) passes through the three-way pipe body (1) and extends to the inner cavity of the three-way pipe body (1), wherein the rotating shaft (6) is connected to a flow divider (7) arranged in the inner cavity of the three-way pipe body (1), and the angular actuator (5) controls the rotation of the flow divider (7) through the rotating shaft (6) so as to control the flow rate of the medium between the inlet pipe (2), the outlet pipe (3) and the two-stage outlet pipe (4).
2. The medium suspension diversion pipe of the three-product heavy medium cyclone separation system according to claim 1 is characterized in that: The rotation range of the splitter plate (7) is 45 degrees respectively towards the discharge pipe (3) and the second-stage discharge pipe (4) based on the inlet direction of the feed pipe (2).
3. The medium suspension diversion pipe of the three-product heavy medium cyclone separation system according to claim 1 is characterized in that: The inner diameters of the feed pipe (2), the discharge pipe (3) and the second-stage discharge pipe (4) are the same.
4. The medium suspension diversion pipe of the three-product heavy medium cyclone separation system according to claim 1 is characterized in that: The length of the diverter plate (7) is smaller than the inner diameters of the discharge pipe (3) and the second-stage discharge pipe (4).
5. The medium suspension diversion pipe of the three-product heavy medium cyclone separation system according to claim 1 is characterized in that: The diverter plate (7) is a V-shaped structure.
Citation Information
Patent Citations
Pressurizedthree-product heavy medium cyclone with double medium feed inlets
CN204234227U
Unpressurizedthree-product heavy medium cyclonewith double medium feed inlets
CN204234228U