A multi-station container corner casting mold
By using a combination of a vibrating motor, a spring and a lower case in the container corner casting mold, the bubbles on the slurry surface are removed, and the problem of bubbles affecting the aesthetics and quality of the corner pieces in the prior art is solved, and a higher quality and beautiful corner pieces molding is achieved.
Patent Information
- Application Number
- CN202421521828.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-28
AI Technical Summary
During the existing container corner casting molds, while waiting for the slurry to cool and mold, more fine bubbles may appear on the surface of the slurry. These bubbles will still appear after the corners are formed, affecting the beauty and quality of the corners.
A multi-station container corner casting mold is designed. After the slurry is injected into the upper mold and the lower mold through the coordination between the vibrating motor, the spring and the lower mold, the vibration motor is started, so that the upper shell and the lower shell vibrate under the action of the spring, and the slurry is vibrated to remove the bubbles on the surface.
Vibration removes bubbles on the slurry surface to ensure better quality and more beautiful after corners are formed, and solves the problem of bubbles affecting aesthetics and quality.
Smart Images

Figure CN222740213U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of multi-station container corner piece casting, in particular to a multi-station container corner piece casting mould. Background Art
[0002] Container corner fittings, also known as box corners or lifting corners, are mainly used at the corners of containers. Although the size of a single corner fitting is insignificant compared to the huge container, its function in practical application cannot be ignored. The design of container corner fittings is ingenious and practical, and the opening design on them makes the corner fittings play a vital role in the lifting, handling, fixing, stacking and fastening operations of containers.
[0003] The existing container corner casting mold is generally formed by interlocking an upper mold and a lower mold, and then injecting slurry into the mold. After the slurry is cooled, the shape of the corner piece is formed in the mold.
[0004] However, in the process of waiting for the slurry to cool and form in the existing container corner casting mold, many tiny bubbles may appear on the slurry surface, and these bubbles will still appear after the corner piece is formed, affecting the appearance and quality of the corner piece. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model provides a multi-station container corner fitting casting mold, which solves the problem that a large number of tiny bubbles may appear on the slurry surface during the process of waiting for the slurry to cool and form, and these bubbles will still appear after the corner fitting is formed, affecting the appearance and quality of the corner fitting.
[0006] To achieve the above-mentioned purpose, the utility model is implemented through the following technical solutions: a multi-station container corner casting mold, including a base, a vibration device is arranged on the top of the base, the vibration device includes a lower mold, a spring, a vibration motor, a lower shell, an upper shell and an upper mold, the lower shell is arranged above the base, a spring is fixedly connected between the outer wall of the lower shell and the inner wall of the base, and is movably connected through the spring, the bottom of the lower shell is fixedly connected with the vibration motor, the top of the lower shell is buckled with the upper shell, the inner wall of the upper shell is fixedly connected with a plurality of upper molds, the inner wall of the lower shell is fixedly connected with a plurality of lower molds, and the plurality of upper molds are buckled with the plurality of lower molds one by one.
[0007] Preferably, a plurality of conveying pipes are inserted into the interior of the upper molds and extend to the outside of the upper shell, one end of the plurality of conveying pipes located outside the upper shell is connected to a dispersion pipe, and the top of the dispersion pipe is connected to a funnel.
[0008] Preferably, a main pipeline is fixedly connected to the bottom of the inner wall of the lower shell, and the outer wall of the main pipeline is connected to a plurality of water-cooling pipes, and the other ends of the plurality of water-cooling pipes are fixedly connected to the outer wall of the lower mold, and one end of the main pipeline is connected to a hose, and the other end of the hose passes through the side of the lower shell and extends to the outside of the base.
[0009] Preferably, a shell is provided above the base, and brackets are fixedly connected to both sides of the bottom of the shell, and the bottoms of the two brackets are respectively fixedly connected to both sides of the outer wall of the base, and the inner wall of the shell is rotatably connected to a bidirectional screw rod through a bearing, and a servo motor is fixedly connected to one side of the shell, and the output end of the servo motor passes through the side of the shell through a bearing and is fixedly connected to one end of the bidirectional screw rod, and the outer wall of the bidirectional screw rod is threadedly connected to two movable plates.
[0010] Preferably, one side opposite to the two movable plates is fixedly connected to an electric slide rail, the outer walls of the two electric slide rails are slidably engaged with an electric slider, and one side opposite to the two electric sliders is fixedly connected to a clamping plate.
[0011] Beneficial Effects
[0012] The utility model provides a multi-station container corner casting mold. It has the following beneficial effects: the multi-station container corner casting mold injects slurry into the upper mold and the lower mold through the cooperation between the vibration motor, the spring and the lower shell, and then starts the vibration motor. The vibration motor makes the upper shell and the lower shell vibrate on the inner wall of the base under the action of the spring, and then drives the slurry inside the upper mold and the lower mold to vibrate, which can remove bubbles on the surface of the slurry. After cooling and forming, a better quality and more beautiful corner piece can be obtained.
[0013] Through the cooperation between the movable plate, the electric slide rail and the electric slider, after the corner pieces inside the upper mold and the lower mold are cooled and formed, the upper shell needs to be lifted to complete the demoulding. First, the servo motor is started, and the servo motor drives the bidirectional screw to rotate. The bidirectional screw drives the two movable plates to move to the opposite side. There is a gap between the outer wall of the upper shell and the inner wall of the base. When the two movable plates move to the top of the gap, the electric slider is started, and the electric slider moves downward so that one side of the electric slider fits with the outer wall of the upper shell. After that, the electric slider can drive the upper shell to move upward to complete the demoulding work. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the appearance of the utility model;
[0016] Figure 3 for Figure 1Structural schematic diagram of the middle and lower shell, main pipe and spring;
[0017] Figure 4 for Figure 2 Schematic diagram of the structure of the movable plate, electric slide rail and electric slider.
[0018] In the figure: 1. base; 2. lower mold; 3. spring; 4. vibration motor; 5. water cooling pipe; 6. main pipeline; 7. lower shell; 8. delivery pipe; 9. dispersion pipe; 10. electric slider; 11. shell; 12. movable plate; 13. bidirectional screw rod; 14. funnel; 15. electric slide rail; 16. servo motor; 17. bracket; 18. upper shell; 19. hose; 20. upper mold; 21. pallet. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] In the process of waiting for the slurry to cool and form in the existing container corner casting mold, many tiny bubbles may appear on the slurry surface. These bubbles will still appear after the corner piece is formed, affecting the appearance and quality of the corner piece.
[0021] In view of this, the utility model provides a multi-station container corner piece casting mold. Through the cooperation between the vibration motor, the spring and the lower shell, after the slurry is injected into the upper mold and the lower mold, the vibration motor is started. The vibration motor will make the upper shell and the lower shell vibrate on the inner wall of the base under the action of the spring, thereby driving the slurry inside the upper mold and the lower mold to vibrate, which can remove bubbles on the surface of the slurry. After cooling and forming, better quality and more beautiful corner pieces can be obtained.
[0022] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the art. The following mainly introduces the working principle and process.
[0023] Embodiment 1: Figure 1-4It can be known that a multi-station container corner casting mold includes a base 1, a vibration device is arranged on the top of the base 1, and the vibration device includes a lower mold 2, a spring 3, a vibration motor 4, a lower shell 7, an upper shell 18 and an upper mold 20. The lower shell 7 is arranged above the base 1, and a spring 3 is fixedly connected between the outer wall of the lower shell 7 and the inner wall of the base 1, and is movably connected through the spring 3. The bottom of the lower shell 7 is fixedly connected with the vibration motor 4, and the vibration motor 4 is started to make the lower shell 7 and the upper shell 18 shake on the inner wall of the base 1 under the action of the spring 3. The top of the lower shell 7 is buckled with the upper shell 18, and the inner wall of the upper shell 18 is fixedly connected with a plurality of upper molds 20, and the inner wall of the lower shell 7 is fixedly connected with a plurality of lower molds 2, and the plurality of upper molds 20 are buckled with the plurality of lower molds 2 one by one, and the plurality of upper molds 20 are buckled with the plurality of lower molds 2 one by one to form a plurality of independent mold cavities for making corner pieces;
[0024] In the specific implementation process, it is worth pointing out that after the slurry is injected into the upper mold 20 and the lower mold 2, the vibration motor 4 is started, and the vibration motor 4 causes the upper shell 18 and the lower shell 7 to vibrate on the inner wall of the base 1 under the action of the spring 3, thereby driving the slurry inside the upper mold 20 and the lower mold 2 to vibrate, which can remove bubbles on the surface of the slurry. After cooling and molding, a better quality and more beautiful corner piece can be obtained;
[0025] Furthermore, the inside of the multiple upper molds 20 are all plugged with delivery pipes 8, and extend to the outside of the upper shell 18, and one end of the multiple delivery pipes 8 located outside the upper shell 18 is connected to the dispersion pipe 9, and the top of the dispersion pipe 9 is connected to the funnel 14;
[0026] In the specific implementation process, it is worth pointing out that the slurry is injected into the funnel 14, and the slurry flows into the dispersion pipe 9. The multiple delivery pipes 8 connected to the outer wall of the dispersion pipe 9 all penetrate the upper shell 18 and extend to the interior of the upper mold 20. The slurry can flow along the delivery pipes 8 to the interior of each upper mold 20 and the lower mold 2, thereby realizing the function of casting corner pieces at multiple stations at the same time.
[0027] Furthermore, a main pipeline 6 is fixedly connected to the bottom of the inner wall of the lower shell 7, and a plurality of water cooling pipes 5 are connected to the outer wall of the main pipeline 6. The other ends of the plurality of water cooling pipes 5 are fixedly connected to the outer wall of the lower mold 2. One end of the main pipeline 6 is connected to a hose 19, and the other end of the hose 19 passes through the side of the lower shell 7 and extends to the outside of the base 1.
[0028] In the specific implementation process, it is worth pointing out that the slurry needs a long time to cool inside the upper mold 20 and the lower mold 2. One end of the hose 19 can be connected to a cooling water supply device, and then the slurry inside the mold can be cooled faster through the main pipeline 6 and multiple water cooling pipes 5, which can improve the efficiency of casting corner pieces.
[0029] Specifically, when using the multi-station container corner casting mold, slurry is injected into the funnel 14, and the slurry flows into the dispersion pipe 9. The multiple delivery pipes 8 connected to the outer wall of the dispersion pipe 9 all penetrate the upper shell 18 and extend to the interior of the upper mold 20. The slurry can flow along the delivery pipe 8 to the interior of each upper mold 20 and the lower mold 2, so as to realize the function of casting corner pieces at multiple stations at the same time. After the slurry is injected into the upper mold 20 and the lower mold 2, the vibration motor 4 is started. The vibration motor 4 will make the upper shell 18 and the lower shell 7 vibrate on the inner wall of the base 1 under the action of the spring 3, thereby driving the slurry inside the upper mold 20 and the lower mold 2 to vibrate, and the bubbles on the surface of the slurry can be removed. After cooling and molding, a better quality and more beautiful corner piece can be obtained. The slurry needs a long time to cool inside the upper mold 20 and the lower mold 2, and can be connected to the cold water supply equipment through one end of the hose 19. Then, the slurry inside the mold is cooled faster through the main pipeline 6 and multiple water-cooling pipes 5, which can improve the efficiency of casting corner pieces.
[0030] Embodiment 2: By Figure 1-4 It can be seen that a shell 11 is arranged above the base 1, and brackets 17 are fixedly connected to both sides of the bottom of the shell 11, and the bottoms of the two brackets 17 are respectively fixedly connected to the two sides of the outer wall of the base 1, and the inner wall of the shell 11 is rotatably connected to a bidirectional screw rod 13 through a bearing, and a servo motor 16 is fixedly connected to one side of the shell 11, and the output end of the servo motor 16 passes through the side of the shell 11 through a bearing and is fixedly connected to one end of the bidirectional screw rod 13, and the outer wall of the bidirectional screw rod 13 is threadedly connected to two movable plates 12, and the servo motor 16 is started, and the servo motor 16 drives the bidirectional screw rod 13 to rotate, and the rotation of the bidirectional screw rod 13 drives the two movable plates 12 on the outer wall to move;
[0031] In the specific implementation process, it is worth pointing out that after the corner pieces inside the upper mold 20 and the lower mold 2 are cooled and formed, the upper shell 18 needs to be lifted to complete demoulding. First, the servo motor 16 is started, and the servo motor 16 drives the bidirectional screw 13 to rotate, and the bidirectional screw 13 drives the two movable plates 12 to move to the opposite side. There is a gap between the outer wall of the upper shell 18 and the inner wall of the base 1, and the two movable plates 12 are moved above the gap to achieve demoulding;
[0032] Further, the two movable plates 12 are fixedly connected to the opposite side with an electric slide rail 15, the outer walls of the two electric slide rails 15 are slidably connected with the electric slider 10, the two electric sliders 10 are fixedly connected to the opposite side with a card plate 21, and the outer walls of the upper shell 18 are provided with card slots corresponding to the card plate 21. The models of the electric slider 10 and the electric slide rail 15 are not specifically limited here;
[0033] In the specific implementation process, it is worth pointing out that when the two movable plates 12 move to the top of the gap, the electric slider 10 is started, and the electric slider 10 moves downward, so that one side of the electric slider 10 fits with the outer wall of the upper shell 18, and then the electric slider 10 can drive the upper shell 18 to move upward to complete the demoulding work. The two electric sliders 10 are provided with protrusions on the opposite sides, which fit with the slots provided on both sides of the outer wall of the upper shell 18 to ensure that the upper shell 18 will not fall when moving upward;
[0034] Specifically, on the basis of the above-mentioned embodiment 1, after the corner pieces inside the upper mold 20 and the lower mold 2 are cooled and formed, the upper shell 18 needs to be lifted to complete the demolding. First, the servo motor 16 is started. The servo motor 16 drives the bidirectional screw 13 to rotate. The bidirectional screw 13 drives the two movable plates 12 to move to the opposite side. There is a gap between the outer wall of the upper shell 18 and the inner wall of the base 1. When the two movable plates 12 move to the top of the gap, the electric slider 10 is started and the electric slider 10 moves downward so that one side of the electric slider 10 fits with the outer wall of the upper shell 18. After that, the electric slider 10 can drive the upper shell 18 to move upward to complete the demolding. The opposite side of the two electric sliders 10 is provided with a protrusion, which fits with the grooves provided on both sides of the outer wall of the upper shell 18 to ensure that the upper shell 18 does not fall when moving upward.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0036] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multi-station container corner casting mold, comprising a base (1), characterized in that: A vibration device is provided on the top of the base (1); The vibration device comprises a lower mold (2), a spring (3), a vibration motor (4), a lower shell (7), an upper shell (18) and an upper mold (20); The lower shell (7) is arranged above the base (1); a spring (3) is fixedly connected between the outer wall of the lower shell (7) and the inner wall of the base (1), and the two are movably connected via the spring (3); a vibration motor (4) is fixedly connected to the bottom of the lower shell (7); an upper shell (18) is buckled on the top of the lower shell (7); a plurality of upper molds (20) are fixedly connected to the inner wall of the upper shell (18); a plurality of lower molds (2) are fixedly connected to the inner wall of the lower shell (7); and the plurality of upper molds (20) are buckled with the plurality of lower molds (2) in a one-to-one correspondence.
2. A multi-station container corner casting mold according to claim 1, characterized in that: A plurality of conveying pipes (8) are inserted into the interior of the upper molds (20) and extend to the outside of the upper shell (18); one end of the plurality of conveying pipes (8) located outside the upper shell (18) is connected to a dispersion pipe (9); and the top of the dispersion pipe (9) is connected to a funnel (14).
3. The multi-station container corner piece casting mold according to claim 1, characterized in that: The bottom of the inner wall of the lower shell (7) is fixedly connected to a main pipeline (6), the outer wall of the main pipeline (6) is connected to a plurality of water cooling pipes (5), the other ends of the plurality of water cooling pipes (5) are fixedly connected to the outer wall of the lower mold (2), one end of the main pipeline (6) is connected to a hose (19), the other end of the hose (19) passes through the side of the lower shell (7) and extends to the outside of the base (1).
4. The multi-station container corner casting mold according to claim 1, characterized in that: A shell (11) is arranged above the base (1), and brackets (17) are fixedly connected to both sides of the bottom of the shell (11), and the bottoms of the two brackets (17) are respectively fixedly connected to both sides of the outer wall of the base (1), and the inner wall of the shell (11) is rotatably connected to a bidirectional screw rod (13) through a bearing, and a servo motor (16) is fixedly connected to one side of the shell (11), and the output end of the servo motor (16) passes through the side of the shell (11) through a bearing and is fixedly connected to one end of the bidirectional screw rod (13), and the outer wall of the bidirectional screw rod (13) is threadedly connected to two movable plates (12).
5. The multi-station container corner piece casting mold according to claim 4, characterized in that: The opposite sides of the two movable plates (12) are fixedly connected to electric slide rails (15), the outer walls of the two electric slide rails (15) are slidably clamped with electric sliders (10), and the opposite sides of the two electric sliders (10) are fixedly connected to clamping plates (21).
Citation Information
Cited By
Steel wire rope rigging forming die
CN120587402A