An automatic soldering machine for transformer production
By setting up purification components in the automatic soldering machine for transformer production, including purification boxes, collection tubes, negative pressure blades and filters, the problem of smoke pollution during the soldering process is solved, effective collection and purification of smoke is achieved, and the practicality and safety of the equipment are improved.
Patent Information
- Application Number
- CN202421489118.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The existing automatic soldering machine for transformer production generates smoke during the soldering process, pollutes the working environment and causes damage to the human body, but does not set up any purification structure, resulting in disadvantages in use.
An automatic soldering machine for transformer production is designed, which includes purification components. The purification box is equipped with a collection tube, negative pressure blades and a filter net. The gears and blades are driven to rotate by driving the motor to generate negative pressure to suck smoke and purify through the filter net.
Effectively collect and purify the smoke generated during soldering, improve the cleanliness of the working environment, reduce the harm to human health, and improve the practicality of the automatic soldering machine.
Smart Images
Figure CN222740496U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of transformer production, in particular to an automatic soldering machine for transformer production. Background Art
[0002] Automatic soldering machine for transformer production: It is an automated equipment used in transformer production lines. Its main function is to realize the automated operation of soldering during the welding process of electronic components. Its specific functions include:
[0003] 1. Improve production efficiency: The automatic soldering machine can automatically perform welding tasks, greatly improving the welding speed and production efficiency, and can save a lot of time compared to manual operation.
[0004] 2. Improve welding quality: Through precise welding parameter control and stable welding action, the uniformity and quality stability of solder can be ensured, avoiding welding quality problems introduced by manual operation.
[0005] 3. Reduce labor costs: Automatic soldering robots replace some manual operations, reduce dependence on skilled workers, and thus save human resource costs.
[0006] 4. Improve the safety of the production environment: Automated equipment follows strict safety standards and operating procedures during work, which can reduce the risks faced by workers due to exposure to high temperatures or harmful gases. In summary, automatic soldering machines for transformer production play an important role in modern industrial production, promoting the optimization and development of the overall production line by improving efficiency, quality and safety.
[0007] The automatic soldering machine for transformer production in the prior art will produce smoke during the soldering process, which will pollute the working environment and cause damage to the human body. The existing automatic soldering machine for transformer production is often not equipped with any purification structure, which leads to certain disadvantages in use.
[0008] To this end, we provide an automatic soldering machine for transformer production to solve the above problems. Utility Model Content
[0009] The utility model aims to provide an automatic soldering machine for transformer production, which solves the problem that the automatic soldering machine for transformer production in the prior art has no smoke collection and purification functions by setting a purification component.
[0010] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0011] The utility model is an automatic soldering machine for transformer production, comprising a workbench, a vertical plate fixedly connected to the rear side of the top of the workbench, electric push rods fixedly connected to both sides of the back of the vertical plate, the output end of the electric push rod passes through the vertical plate and is fixedly connected to a frame, the automatic soldering machine body is installed on the front side of the frame, and a processing table is fixedly connected to the top of the workbench;
[0012] A purification component is fixedly connected to the front of the vertical plate, and the purification component includes a purification box, both sides of the purification box are connected with collection pipes, one side of the surface of the collection pipe is provided with a collection hole, a partition box is fixedly connected to the center of the inner cavity of the purification box, the bottom of the inner cavity of the partition box is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to a rotating rod, the surface of the rotating rod is fixedly connected to a driving gear, both sides of the bottom of the inner cavity of the purification box are rotatably connected to a rotating shaft through a bearing seat, the top of the rotating shaft surface is fixedly connected to a driven gear, the driven gear and the driving gear are meshed with each other, the top of the rotating shaft surface is fixedly connected to a negative pressure blade, both sides of the inner cavity of the purification box are provided with a filter screen, both sides of the top of the purification box are provided with an air outlet, and the inner wall of the air outlet is fixedly connected to a dustproof net;
[0013] A limiting component is arranged on the back of the vertical plate, and the filter screen is limited by the limiting component.
[0014] The utility model is further configured such that the limiting assembly includes a baffle, which is fixedly connected to one side of the filter screen and has one end extending to the outside of the vertical plate. A movable shaft is rotatably connected to the center of the back side of the purification box, a blocking plate is fixedly connected to the surface of the movable shaft, and one side of the blocking plate is in low contact with the baffle.
[0015] The utility model is further configured that a through slot is opened at the center of the vertical plate, and the baffle plate and the movable shaft are both arranged inside the through slot.
[0016] The utility model is further configured that guide rods are fixedly connected to both sides of the top of the workbench, and the bottom of the frame is slidably connected to the surface of the guide rods.
[0017] The utility model is further configured that a controller is fixedly connected to one side of the frame, and the controller is electrically connected to the drive motor through a connecting line.
[0018] The utility model is further configured that one end of the collecting pipe is fixedly connected to a fixing plate, and the bottom of the fixing plate is fixedly connected to the top of the processing table.
[0019] The utility model is further configured that the number of the filter screens is two groups, each group has two filter screens, and the filter screens are made of activated carbon material.
[0020] The utility model has the following beneficial effects:
[0021] 1. The utility model starts a driving motor, which drives the rotating rod to rotate, which drives the driving gear to rotate, which drives the driven gear to rotate, which drives the rotating shaft to rotate, which drives the negative pressure blades to rotate, and the negative pressure blades rotate to cause negative pressure inside the purification box. The suction force generated by the negative pressure is used in conjunction with the collection pipe and the collection hole to collect the smoke generated by soldering, and then the smoke is filtered through the filter net, so as to achieve the effect of collecting and purifying the smoke, and effectively improve the practicality of the automatic soldering machine for transformer production when in use.
[0022] 2. The utility model can separate the two groups of negative pressure blades by setting a partition box, so that two groups of purification chambers are formed inside the purification box, thereby improving the smoke collection and purification effects. Through the setting of the limiting component, the filter can be flexibly disassembled and assembled, thereby improving the convenience of using the filter.
[0023] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.
[0025] Figure 1 This is a three-dimensional diagram of the overall structure of an automatic soldering machine for transformer production;
[0026] Figure 2 It is a partial structural stereogram of an automatic soldering machine for transformer production;
[0027] Figure 3 This is a partial rear view of the structure of an automatic soldering machine for transformer production;
[0028] Figure 4 This is a schematic diagram of the internal structure of a purification box in an automatic soldering machine for transformer production;
[0029] Figure 5 This is a connection diagram of the driving gear and the driven gear in an automatic soldering machine for transformer production.
[0030] In the attached figure: 1. workbench; 2. vertical plate; 3. electric push rod; 4. frame; 5. automatic soldering machine body; 6. processing table; 7. purification box; 8. collecting pipe; 9. collecting hole; 10. partition box; 11. driving motor; 12. rotating rod; 13. driving gear; 14. rotating shaft; 15. driven gear; 16. negative pressure blade; 17. filter screen; 18. dustproof net; 19. baffle; 20. movable shaft; 21. blocking plate; 22. through groove; 23. guide rod; 24. controller; 25. fixed plate. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Specific embodiment 1
[0033] See also Figure 1-5 The utility model is an automatic soldering machine for transformer production, including a workbench 1, a vertical plate 2 is fixedly connected to the rear side of the top of the workbench 1, electric push rods 3 are fixedly connected to both sides of the back of the vertical plate 2, the output end of the electric push rod 3 passes through the vertical plate 2 and is fixedly connected to a frame 4, an automatic soldering machine body 5 is installed on the front side of the frame 4, a processing table 6 is fixedly connected to the top of the workbench 1; a purification component is fixedly connected to the front of the vertical plate 2, the purification component includes a purification box 7, both sides of the purification box 7 are connected to collection pipes 8, a collection hole 9 is opened on one side of the surface of the collection pipe 8, a partition box 10 is fixedly connected to the center of the inner cavity of the purification box 7, and the bottom of the inner cavity of the partition box 10 is fixedly connected A driving motor 11 is provided, and a rotating rod 12 is fixedly connected to the output end of the driving motor 11, and a driving gear 13 is fixedly connected to the surface of the rotating rod 12. Both sides of the bottom of the inner cavity of the purification box 7 are rotatably connected to a rotating shaft 14 through a bearing seat, and a driven gear 15 is fixedly connected to the top of the surface of the rotating shaft 14. The driven gear 15 and the driving gear 13 are meshed with each other, and a negative pressure blade 16 is fixedly connected to the top of the surface of the rotating shaft 14. Filters 17 are arranged on both sides of the inner cavity of the purification box 7, and air outlets are opened on both sides of the top of the purification box 7, and a dustproof net 18 is fixedly connected to the inner wall of the air outlet; a limiting component is arranged on the back of the vertical plate 2, and the filter 17 is limited by the limiting component.
[0034] Specifically: through the setting of the vertical plate 2, it is convenient to install the electric push rod 3, so as to adjust the use position of the automatic soldering machine body 5 in the Z direction. The top of the rotating rod 12 and the top of the rotating shaft 14 are rotatably connected with the top of the purification box 7 through the bearing seat to ensure stable rotation. The automatic soldering machine body 5 is a prior art, which mainly includes the following structures:
[0035] 1. Control system: It is the core of the entire soldering machine and is responsible for controlling various parts of the soldering machine, including the setting of welding parameters, monitoring of the welding process, etc. The control system may include PLC (programmable logic controller), touch screen, sensors, etc.
[0036] 2. Tin delivery system: responsible for providing solder materials, generally supplied in the form of tin wire or tin bar. Some soldering machines are also equipped with a solder recovery system to improve the utilization rate of solder materials.
[0037] 3. Welding head: It is the part that directly performs welding. It can be fixed or replaceable. There are many forms of welding head design, such as heating wire welding head, induction welding head, etc., which are used to generate the energy required for welding.
[0038] 4. Manipulator or robot: responsible for accurately placing the workpiece to be welded on the welding head and removing the workpiece after welding is completed. The accuracy and stability of the manipulator directly affect the welding quality.
[0039] 5. Support structure: including frame, workbench, etc., used to support the entire soldering machine and provide a stable working environment.
[0040] 6. Cooling system: used to cool the welding head or welding workpiece to prevent overheating during welding.
[0041] 7. Inspection system: including visual inspection system, etc., used to monitor the welding process and ensure welding quality.
[0042] 8. Safety devices: such as emergency stop button, safety door, etc., are used to quickly stop the welding process in an emergency to ensure the safety of the operator.
[0043] 9. Power supply system: includes the main power supply and the heat source power supply required for soldering, such as AC power supply, DC power supply, etc.
[0044] 10. Auxiliary devices: such as pneumatic systems, lubrication systems, etc., are used to provide necessary auxiliary functions to improve the performance and reliability of the soldering machine. These components work together to ensure that the automatic soldering machine can perform welding operations efficiently and accurately. Specific embodiment 2
[0046] See also Figure 1-5 On the basis of the specific embodiment 1, the limiting assembly includes a baffle 19, which is fixedly connected to one side of the filter screen 17, and one end of the baffle 19 extends to the outside of the vertical plate 2. A movable shaft 20 is rotatably connected at the center of the back of the purification box 7. A baffle 21 is fixedly connected to the surface of the movable shaft 20. One side of the baffle 21 abuts against the baffle 19. A through groove 22 is opened at the center of the vertical plate 2. The baffle 19 and the movable shaft 20 are both arranged inside the through groove 22. Guide rods 23 are fixedly connected to both sides of the top of the workbench 1. The bottom of the frame 4 is slidably connected to the surface of the guide rod 23. A controller 24 is fixedly connected to one side of the frame 4. The controller 24 is electrically connected to the drive motor 11 through a connecting line. A fixed plate 25 is fixedly connected to one end of the collection pipe 8. The bottom of the fixed plate 25 is fixedly connected to the top of the processing table 6. There are two groups of filter screens 17, each with two. The filter screens 17 are made of activated carbon.
[0047] Specifically: through the setting of the baffle 19, the filter 17 can be conveniently fixed to ensure the stability of the filter 17 when in use. There is a certain friction and resistance between the baffle 21 and the baffle 19. The baffle 21 will not rotate during normal limiting, and will only rotate when external force is applied. The rotatable baffle 21 can be used to quickly disassemble and assemble the baffle 19 and the filter 17. Through the setting of the through groove 22, the movable shaft 20 and the baffle 21 can be easily installed. Through the setting of the guide rod 23, the frame 4 can be limited to ensure the stability of the frame 4 when moving in the Z direction. Through the setting of the controller 24, the start and stop of the drive motor 11 can be conveniently controlled to achieve the purpose of convenient use.
[0048] The working principle of the utility model is as follows: when it is necessary to collect and purify the smoke generated by soldering of the automatic soldering machine body 5, the staff starts the driving motor 11 by operating the controller 24, the driving motor 11 drives the rotating rod 12 to rotate, the rotating rod 12 drives the driving gear 13 to rotate, the driving gear 13 drives the driven gear 15 to rotate, the driven gear 15 drives the rotating shaft 14 to rotate, the rotating shaft 14 drives the negative pressure blade 16 to rotate, the negative pressure blade 16 rotates to cause negative pressure inside the purification box 7, the suction force generated by the negative pressure is used to cooperate with the collecting pipe 8 and the collecting hole 9 to collect the smoke generated by soldering, and then it is filtered through the filter 17, and the filtered gas is discharged through the air outlet at the top of the purification box 7, so as to complete the smoke purification function.
[0049] The standard parts used in the present invention can all be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatically controlled by a control unit. The control circuit of the control unit can be realized by simple programming by technicians in this field, which belongs to the common knowledge in this field. Therefore, the control method and circuit connection are no longer explained in detail in the present invention.
[0050] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model.
Claims
1. An automatic soldering machine for transformer production, comprising a workbench (1), characterized in that: The top rear side of the workbench (1) is fixedly connected to a vertical plate (2), both sides of the back side of the vertical plate (2) are fixedly connected to electric push rods (3), the output end of the electric push rod (3) passes through the vertical plate (2) and is fixedly connected to a frame (4), the front side of the frame (4) is equipped with an automatic soldering machine body (5), and the top of the workbench (1) is fixedly connected to a processing table (6); The front side of the vertical plate (2) is fixedly connected to a purification assembly, the purification assembly comprising a purification box (7), both sides of the purification box (7) are connected to a collection pipe (8), one side of the surface of the collection pipe (8) is provided with a collection hole (9), a partition box (10) is fixedly connected to the center of the inner cavity of the purification box (7), a driving motor (11) is fixedly connected to the bottom of the inner cavity of the partition box (10), a rotating rod (12) is fixedly connected to the output end of the driving motor (11), and a driving gear (12) is fixedly connected to the surface of the rotating rod (12) 13), both sides of the bottom of the inner cavity of the purification box (7) are rotatably connected to a rotating shaft (14) through a bearing seat, the top of the surface of the rotating shaft (14) is fixedly connected to a driven gear (15), the driven gear (15) and the driving gear (13) are meshed with each other, the top of the surface of the rotating shaft (14) is fixedly connected to a negative pressure blade (16), both sides of the inner cavity of the purification box (7) are provided with a filter screen (17), both sides of the top of the purification box (7) are provided with an air outlet, and the inner wall of the air outlet is fixedly connected to a dustproof net (18); A limiting component is provided on the back of the vertical plate (2), and the filter screen (17) is limited by the limiting component.
2. The automatic soldering machine for transformer production according to claim 1, characterized in that: The limiting assembly comprises a baffle (19), the baffle (19) being fixedly connected to one side of the filter screen (17), and one end of which extends to the outside of the vertical plate (2); a movable shaft (20) is rotatably connected to the center of the back side of the purification box (7), a baffle plate (21) is fixedly connected to the surface of the movable shaft (20), and one side of the baffle plate (21) is in low contact with the baffle plate (19).
3. The automatic soldering machine for transformer production according to claim 2, characterized in that: A through slot (22) is provided at the center of the vertical plate (2), and the baffle (19) and the movable shaft (20) are both arranged inside the through slot (22).
4. The automatic soldering machine for transformer production according to claim 1, characterized in that: Both sides of the top of the workbench (1) are fixedly connected with guide rods (23), and the bottom of the frame (4) is slidably connected to the surface of the guide rods (23).
5. The automatic soldering machine for transformer production according to claim 1, characterized in that: A controller (24) is fixedly connected to one side of the frame (4), and the controller (24) is electrically connected to the drive motor (11) via a connecting line.
6. The automatic soldering machine for transformer production according to claim 1, characterized in that: One end of the collecting pipe (8) is fixedly connected to a fixing plate (25), and the bottom of the fixing plate (25) is fixedly connected to the top of the processing table (6).
7. The automatic soldering machine for transformer production according to claim 1, characterized in that: The number of the filter screens (17) is two groups, each group has two filter screens, and the filter screens (17) are made of activated carbon.