A welding gun mechanism with a gripper
By designing a welding torch mechanism with grippers, the coordinated movement of the robotic arm, drive arm and clamping assembly is solved, and the existing welding torch mechanism needs insufficient manual operation and flexibility before and after welding is achieved, efficient welding and clamping of complex shape materials is achieved.
Patent Information
- Application Number
- CN202421397394.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The existing welding torch mechanism with grippers requires manual clamping and positioning of human or other robots before or after welding, resulting in low intelligent utilization and insufficient flexibility of welding robots, so that some special parts cannot be welded.
A welding torch mechanism with gripper is designed, including a base, a rotating table, a robotic arm, a driving arm, a T-plate and a clamping assembly. The T-plate swing is driven by the movement of the robotic arm and a driving arm, and the precise positioning of the clamping assembly and the angle adjustment of the welding torch head is achieved by combining the telescopic cylinder and a linkage rod.
The welding efficiency is improved, efficient clamping and welding of complex shape materials is achieved, and the practicality of the overall welding torch mechanism with gripper is significantly improved.
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Figure CN222740616U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding guns, in particular to a welding gun mechanism with a gripper. Background Art
[0002] At present, the welding field mainly includes manual welding and robot welding. Manual welding is mainly used in the welding of small batches of single-piece welding machines or super-large equipment. It can cope with complex welding environments and cannot be replaced by many robot welding. However, in the welding of small workpieces that require batches, robot welding can solve many problems such as human resources, personal safety, production costs, and production efficiency.
[0003] At present, in the existing technology, the welding robot connects a welding gun to the output end of the robot arm, and welds the workpiece positioned on the fixture through the multi-joint movement of the robot. However, in terms of work content, the robot only completes the welding work. Because manual or other robots are required to clamp and position the workpiece before or after welding, the utilization rate of intelligentization is not high. In addition, when welding special parts of some special workpieces, the welding robot cannot reach the welding gun at that part because the flexibility of the welding robot does not meet the requirements, making it impossible to weld.
[0004] Therefore, it is particularly important to improve the existing welding gun mechanism with a gripper, design a new welding gun mechanism with a gripper to solve the above technical defects, and improve the practicality of the overall welding gun mechanism with a gripper. Utility Model Content
[0005] The purpose of the utility model is to provide a welding gun mechanism with a gripper to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A welding gun mechanism with a gripper comprises a base, a rotating table is installed on the top of the base, a mechanical arm is installed on the top of the rotating table, a driving arm is installed outside the mechanical arm, a T-shaped plate is installed on the output end of the driving arm, and a clamping assembly is installed outside the T-shaped plate;
[0008] The clamping assembly is used to clamp and position the material.
[0009] As a preferred solution of the utility model, the clamping assembly is used for the outer frame, vertical rail, transverse rail, drive plate, moving block, linkage rod and clamping rod, the outer frame is installed on the outside of the T-shaped plate, the vertical rail is installed in the middle of the outer frame, the transverse rail is installed in the inner part of the outer frame and is located on the left and right sides of the vertical rail, the drive plate is installed in the inner part of the vertical rail, the moving block is installed in the inner part of the transverse rail, the linkage rod is installed between the drive plate and the moving block, and the clamping rod is installed on the top of the linkage rod.
[0010] As a preferred solution of the utility model, the interiors of the vertical track and the horizontal track are interconnected, a rotating column is installed on the top of the clamp rod, the rotating column extends to the interior of the linkage rod, and the clamp rod is connected to the linkage rod through the rotating column.
[0011] As a preferred solution of the utility model, a receiving groove is formed at one end of the outer frame away from the clamping rod, a telescopic cylinder is installed inside the receiving groove, and an output end of the telescopic cylinder extends to the inside of the driving plate.
[0012] As a preferred solution of the utility model, a toothed plate is symmetrically installed on the side of the clamping rod away from the telescopic cylinder, the clamping rod is designed in a V-shaped structure, a rotating shaft is installed on the side of the telescopic cylinder away from the output end, the rotating shaft extends to the outside of the T-plate, and a first pulley is installed on the side of the rotating shaft away from the telescopic cylinder.
[0013] As a preferred solution of the utility model, a rectangular box is installed at the bottom end of the T-shaped plate, a synchronous belt is installed inside the rectangular box, gears are symmetrically installed inside the synchronous belt, a second pulley is installed inside the gear, and a belt is sleeved between the first pulley and the second pulley.
[0014] As a preferred solution of the utility model, a rotating frame is installed on the top of the outer frame, a connecting frame is installed inside the rotating frame, and a welding gun head is installed at one end of the connecting frame away from the T-plate.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] In the utility model, after the base is moved to the specified position, the motor is connected to the rotating table to realize the rotation of the rotating table at any angle, and then the movement of the mechanical arm and the driving arm is used to drive the T-plate to swing at any angle, and the output end of the telescopic cylinder accurately controls the movement of the driving plate to realize the driving plate to move backward inside the vertical track, so that the linkage rod drives the moving block to move inside the horizontal track. At the same time, due to the linkage of the linkage rod, the moving blocks are brought close to each other, so that the clamping rods are brought close to each other, so that the objects to be welded are clamped and positioned, and the connecting frame can be controlled to swing through the rotating frame to complete the angle adjustment of the welding gun head, so as to greatly improve the welding efficiency, and the synchronous belt is started to transmit the rotational force to the gear, and the second pulley is driven to rotate by the gear, so that the rotational force is transmitted to the first pulley through the belt, and the rotating shaft drives the outer frame to rotate, so as to complete the clamping of materials of any complex shape. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the T-type plate structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the clamping assembly of the utility model;
[0020] Figure 4 It is a schematic diagram of the internal structure of the T-type plate of the utility model.
[0021] In the figure: 1. base; 2. rotating table; 3. mechanical arm; 4. driving arm; 5. T-plate; 6. clamping assembly; 601. outer frame; 602. vertical track; 603. horizontal track; 604. driving plate; 605. moving block; 606. linkage rod; 607. clamping rod; 608. receiving groove; 609. telescopic cylinder; 610. rotating shaft; 7. first pulley; 8. rectangular box; 9. synchronous belt; 10. rotating frame; 11. welding gun head. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0023] Example:
[0024] See also Figure 1-Figure 4, the utility model provides a technical solution:
[0025] A welding gun mechanism with a gripper comprises a base 1, a rotating table 2 is mounted on the top of the base 1, a mechanical arm 3 is mounted on the top of the rotating table 2, a driving arm 4 is mounted outside the mechanical arm 3, a T-shaped plate 5 is mounted on the output end of the driving arm 4, and a clamping assembly 6 is mounted outside the T-shaped plate 5;
[0026] The clamping assembly 6 is used to clamp and position the material.
[0027] For further information, see Figure 1 , Figure 2 and Figure 3 In this embodiment, the clamping assembly 6 is used for the outer frame 601, the vertical track 602, the transverse track 603, the driving plate 604, the moving block 605, the linkage rod 606 and the clamping rod 607. The outer frame 601 is installed on the outside of the T-shaped plate 5, the vertical track 602 is installed in the middle of the outer frame 601, the transverse track 603 is installed in the inner part of the outer frame 601 and is located on the left and right sides of the vertical track 602, the driving plate 604 is installed in the inner part of the vertical track 602, the moving block 605 is installed in the inner part of the transverse track 603, the linkage rod 606 is installed between the driving plate 604 and the moving block 605, and the clamping rod 607 is installed on the linkage rod 60 6, when it is necessary to perform intelligent welding on the object, after moving the base 1 to the specified position, the motor is connected to the rotating table 2 to realize the rotation of the rotating table 2 at any angle, and then the movement of the mechanical arm 3 and the driving arm 4 drives the T-plate 5 to swing at any angle, and the driving plate 604 is moved backward inside the vertical track 602, so that the linkage rod 606 drives the moving block 605 to move inside the horizontal track 603. At the same time, due to the linkage of the linkage rod 606, the moving blocks 605 are brought close to each other, so that the clamping rods 607 are brought close to each other, so that the object to be welded is clamped and positioned.
[0028] Among them, see Figure 1 , Figure 2 and Figure 3 In this embodiment, the interiors of the vertical track 602 and the horizontal track 603 are interconnected, a rotating column is installed on the top of the clamp rod 607, the rotating column extends to the interior of the linkage rod 606, the clamp rod 607 is connected to the linkage rod 606 through the rotating column, and the design of the vertical track 602 and the horizontal track 603 being interconnected greatly improves the linkage, and the clamp rod 607 can achieve highly smooth movement with the help of the rotating column.
[0029] Furthermore, please see Figure 1 , Figure 2 and Figure 3In the present embodiment, a receiving groove 608 is provided at one end of the outer frame 601 away from the clamping rod 607, and a telescopic cylinder 609 is installed inside the receiving groove 608. The output end of the telescopic cylinder 609 extends to the inside of the driving plate 604. Through the design of the telescopic cylinder 609, the output end of the telescopic cylinder 609 can accurately control the movement of the driving plate 604. Through the design of the receiving groove 608, the telescopic cylinder 609 is fixed to prevent the telescopic cylinder 609 from shifting during movement.
[0030] For further information, see Figure 1 , Figure 2 , Figure 3 and Figure 4 In this embodiment, a toothed plate is symmetrically installed on the side of the clamping rod 607 away from the telescopic cylinder 609, and the clamping rod 607 is designed in a V-shaped structure. A rotating shaft 610 is installed on the side of the telescopic cylinder 609 away from the output end, and the rotating shaft 610 extends to the outside of the T-shaped plate 5. A first pulley 7 is installed on the side of the rotating shaft 610 away from the telescopic cylinder 609, and a rectangular box 8 is installed at the bottom end of the T-shaped plate 5. A synchronous belt 9 is installed inside the rectangular box 8, and gears are symmetrically installed inside the synchronous belt 9. A second pulley is installed inside the gear, and a belt is sleeved between the first pulley 7 and the second pulley. When the clamping rod 607 positions the welding object, the synchronous belt 9 is started, so that the synchronous belt 9 transmits the rotational force to the gear, and the second pulley is driven to rotate by the gear, so that the rotational force is transmitted to the first pulley 7 through the belt, and the rotating shaft 610 drives the outer frame 601 to rotate, thereby completing the clamping of materials of any complex shape.
[0031] For further information, see Figure 1 and Figure 2 In this embodiment, a rotating frame 10 is installed on the top of the outer frame 601, a connecting frame is installed inside the rotating frame 10, and a welding gun head 11 is installed at one end of the connecting frame away from the T-plate 5. The connecting frame can be controlled to swing through the rotating frame 10, so as to complete the angle adjustment of the welding gun head 11 and greatly improve the welding efficiency.
[0032] In this embodiment, the implementation scenario is specifically as follows: when it is necessary to perform intelligent welding on an object, after the base 1 is moved to the specified position, the motor is connected to the rotating table 2 to realize the rotating table 2 to rotate at any angle, and then the movement of the mechanical arm 3 and the driving arm 4 drives the T-shaped plate 5 to swing at any angle. Through the design of the telescopic cylinder 609, the output end of the telescopic cylinder 609 accurately controls the movement of the driving plate 604, so that the driving plate 604 moves backward inside the vertical track 602, thereby realizing that the linkage rod 606 drives the moving block 605 to move inside the horizontal track 603. At the same time, due to the linkage of the linkage rod 606, the moving blocks 605 are brought closer to each other, so that the clamping rods 607 are brought closer to each other, so that the objects to be welded can be clamped and positioned, and the connecting frame can be controlled to swing through the rotating frame 10 to complete the angle adjustment of the welding gun head 11, thereby greatly improving the welding efficiency, and by starting the synchronous belt 9, the synchronous belt 9 can transmit the rotational force to the gear, and the second pulley is driven to rotate through the gear, so that the rotational force is transmitted to the first pulley 7 through the belt, and the rotating shaft 610 drives the outer frame 601 to rotate, so as to complete the clamping of materials of any complex shape.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding gun mechanism with a gripper, comprising a base (1), characterized in that: A rotating platform (2) is installed on the top of the base (1), a mechanical arm (3) is installed on the top of the rotating platform (2), a driving arm (4) is installed outside the mechanical arm (3), a T-shaped plate (5) is installed on the output end of the driving arm (4), and a clamping assembly (6) is installed outside the T-shaped plate (5); The clamping assembly (6) is used to clamp and position the material.
2. A welding gun mechanism with a gripper according to claim 1, characterized in that: The clamping assembly (6) is used for the outer frame (601), the vertical track (602), the transverse track (603), the driving plate (604), the moving block (605), the linkage rod (606) and the clamping rod (607); the outer frame (601) is installed on the outside of the T-shaped plate (5); the vertical track (602) is installed in the middle of the outer frame (601); the transverse track (603) is installed in the outer frame (601) and is located on the left and right sides of the vertical track (602); the driving plate (604) is installed in the vertical track (602); the moving block (605) is installed in the transverse track (603); the linkage rod (606) is installed between the driving plate (604) and the moving block (605); and the clamping rod (607) is installed on the top of the linkage rod (606).
3. A welding gun mechanism with a gripper according to claim 2, characterized in that: The interiors of the vertical track (602) and the horizontal track (603) are interconnected, a rotating column is installed on the top of the clamping rod (607), and the rotating column extends to the interior of the linkage rod (606), and the clamping rod (607) is connected to the linkage rod (606) through the rotating column.
4. A welding gun mechanism with a gripper according to claim 2, characterized in that: An accommodating groove (608) is provided at one end of the outer frame (601) away from the clamping rod (607), a telescopic cylinder (609) is installed inside the accommodating groove (608), and an output end of the telescopic cylinder (609) extends to the inside of the driving plate (604).
5. A welding gun mechanism with a gripper according to claim 2, characterized in that: A toothed plate is symmetrically mounted on one side of the clamping rod (607) away from the telescopic cylinder (609); the clamping rod (607) is designed in a V-shaped structure; a rotating shaft (610) is mounted on one side of the telescopic cylinder (609) away from the output end; the rotating shaft (610) extends to the outside of the T-shaped plate (5); and a first pulley (7) is mounted on one side of the rotating shaft (610) away from the telescopic cylinder (609).
6. A welding gun mechanism with a gripper according to claim 5, characterized in that: A rectangular box (8) is installed at the bottom end of the T-shaped plate (5), a synchronous belt (9) is installed inside the rectangular box (8), gears are symmetrically installed inside the synchronous belt (9), a second pulley is installed inside the gear, and a belt is sleeved between the first pulley (7) and the second pulley.
7. A welding gun mechanism with a gripper according to claim 2, characterized in that: A rotating frame (10) is installed on the top of the outer frame (601), a connecting frame is installed inside the rotating frame (10), and a welding gun head (11) is installed at one end of the connecting frame away from the T-shaped plate (5).
Citation Information
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