A steel structure positioning and conveying system
By designing a steel structure positioning and conveying system, the problem of unstable positioning and conveying of T-shaped steel during assembly and welding is solved, rapid positioning and stable transport is achieved, and welding quality and working efficiency are improved.
Patent Information
- Application Number
- CN202421476403.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The existing T-shaped steel lacks rapid positioning and stable conveying devices during assembly and welding, resulting in high labor intensity for staff and unstable welding quality.
A steel structure positioning and conveying system is designed, including a welding positioning device and a conveying device. The welding positioning device realizes the rapid positioning and stability of T-shaped steel through the horizontal plate clamping sliding table and the vertical plate positioning mechanism, while the conveying device ensures the stability of the T-shaped steel during the conveying process through the transfer conveyor and the vertical plate limiting mechanism.
The rapid positioning and stable transportation of T-shaped steel is achieved, which reduces the labor intensity of staff and improves the welding quality and the overall performance of the product.
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Figure CN222740667U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of T-shaped steel production equipment, in particular to a steel structure positioning and conveying system. Background Art
[0002] At present, when assembling and welding the existing T-shaped steel, it needs to be positioned by multiple positioning devices. After positioning, the workers use welding guns to weld the vertical plate and the horizontal plate of the T-shaped steel. When assembling the T-shaped steel, the workers use many clamps, which is a lot of work. There is a lack of a positioning device that can quickly position the horizontal plate and the vertical plate at the same time and can be transported to the welding station.
[0003] Before welding the T-shaped steel, the assembled T-shaped steel needs to be transported to the welding station for welding. During transportation, the vertical plate of the T-shaped steel is prone to offset when the existing conveying device is docked with the assembly device in the previous step, affecting the subsequent welding. There is a lack of a positioning conveying device that can guide the entering vertical plate of the T-shaped steel and keep it transported vertically forward. Utility Model Content
[0004] The purpose of the utility model is to provide a steel structure positioning and conveying system in view of the above-mentioned shortcomings.
[0005] The utility model comprises a welding positioning device and a conveying device.
[0006] The welding positioning device includes a positioning conveyor, a set of horizontal plate clamping slides and a set of vertical plate positioning mechanisms.
[0007] A set of cross-plate clamping slides are arranged in sequence and installed on the frame of the positioning conveyor. The slider of the cross-plate clamping slide limits the position of the T-shaped steel cross-plate from the side.
[0008] The vertical plate positioning mechanism includes a side limit arm and a lifting slide.
[0009] The side limit arm is installed on the frame of the positioning conveyor, the lifting slide is installed on one side of the positioning conveyor, a limit cylinder is arranged on the slider of the lifting slide, a limit roller is arranged at the end of the piston rod of the limit cylinder, and a vertical plate moving gap is formed between the side limit arm and the limit roller;
[0010] The conveying device includes a transfer conveyor and a pair of mirror-distributed vertical plate limit mechanisms.
[0011] The vertical plate limiting mechanism includes a distance adjustment slide, a limiting shell and a set of limiting rollers.
[0012] The distance-adjusting slide is installed on the frame of the transfer conveyor, and the two ends of the limit housing are respectively provided with oblique openings, and a roller mounting groove is opened on the limit housing. A group of limit rollers are sequentially arranged and installed in the roller mounting groove of the limit housing, and the limit housing is installed on the slider of the distance-adjusting slide, and a vertical plate passing area is formed between a pair of vertical plate limit mechanisms;
[0013] The discharging end of the positioning conveyor is connected with the feeding end of the transfer conveyor.
[0014] The positioning conveyor is a roller conveyor; the cross-plate clamping slide is a positive and negative linear slide, a pair of limit sliders are arranged on the screw rod of the positive and negative linear slide, and the cross-plate clamping slide is located between a pair of conveying rollers of the positioning conveyor; a pulley mounting groove is opened on the limit slider, and a group of cross-plate guide pulleys are arranged in the pulley mounting groove.
[0015] The side limit arm is composed of a vertical fixed rod and a group of adjustment arms. The vertical fixed rod is installed on the frame of the positioning conveyor. A group of adjustment arms are arranged in sequence and detachably installed on the vertical fixed rod. A pulley is arranged at the end of the adjustment arm.
[0016] The lifting slide is a screw slide.
[0017] The limit cylinder is horizontally installed on the slider of the lifting slide.
[0018] A U-shaped roller frame is arranged at the end of the piston rod of the limiting cylinder, and the limiting roller is installed in the U-shaped roller frame.
[0019] The ends of the limiting shells of a pair of vertical plate limiting mechanisms form a V-shaped guiding opening.
[0020] The pitch-adjustable slide comprises a pair of guide rods, a pitch-adjustable lead screw and a component fixing frame, a lead screw nut and a pair of linear bearings are arranged on the component fixing frame, the pitch-adjustable lead screw is installed in the lead screw nut, the guide rod is installed in the linear bearing, the component fixing frame is installed on the frame of the transfer conveyor, and the limit housing is installed on the ends of the pair of guide rods and the pitch-adjustable lead screw; the component fixing frame is installed on the side wall of the frame of the transfer conveyor through a pair of L-shaped brackets; a hand wheel is arranged at the end of the pitch-adjustable lead screw.
[0021] The transfer conveyor is a roller conveyor.
[0022] A pair of mirror-image distributed transverse plate limit mechanisms are provided at the discharge end of the transfer conveyor, and the transverse plate limit mechanisms include a guide block, a side limit guide rod and a side limit roller. A guide hole is provided on the guide block, and the side limit guide rod is located in the guide hole. A locking screw is provided on the top of the guide block, and the side limit guide rod is pressed from above by the locking screw. A roller frame is provided at the end of the side limit guide rod, and the side limit roller is installed in the roller frame; a rectangular hole is provided on the guide block, and the cross-section of the side limit guide rod is rectangular. The side limit guide rod is located in the rectangular hole of the guide block and slides back and forth; a threaded hole is provided on the top of the guide block, and the locking screw is screwed into the threaded hole to press the side limit guide rod.
[0023] The utility model has the advantages that the T-shaped steel can be positioned quickly, and after positioning, the T-shaped steel can be transported to the welding station in a positioned state, thereby reducing the labor intensity of the staff. The T-shaped steel can be transported quickly, and the T-shaped steel will not be offset during transportation, which is convenient for subsequent welding and improves product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of the utility model.
[0025] Figure 2 It is a structural schematic diagram of the welding positioning device of the utility model.
[0026] Figure 3 It is a structural schematic diagram of the utility model when positioning T-shaped steel.
[0027] Figure 4 It is a structural schematic diagram of the conveying device of the utility model.
[0028] Figure 5 It is a structural schematic diagram of the utility model when conveying T-shaped steel. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0030] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0032] In the description of the embodiments of the present invention, it should be noted that if the terms "upper", "lower", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product of the invention is usually placed when in use. This is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, if the terms "first", "second", etc. appear in the description of the present invention, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0033] In the description of the embodiments of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "setting" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] As shown in the accompanying drawings, the utility model includes a welding positioning device 200 and a conveying device 201.
[0035] The welding positioning device 200 includes a positioning conveyor 1, a set of horizontal plate clamping slides 2 and a set of vertical plate positioning mechanisms.
[0036] A set of cross-plate clamping slides 2 are arranged in sequence and installed on the frame of the positioning conveyor 1. The slider of the cross-plate clamping slide 2 limits the position of the T-shaped steel cross-plate from the side.
[0037] The vertical plate positioning mechanism includes a side limit arm 3 and a lifting slide 4.
[0038] The side limit arm 3 is installed on the frame of the positioning conveyor 1, the lifting slide 4 is installed on one side of the positioning conveyor 1, a limit cylinder 5 is arranged on the slider of the lifting slide 4, a limit roller 6 is arranged at the end of the piston rod of the limit cylinder 5, and a vertical plate moving gap is formed between the side limit arm 3 and the limit roller 6;
[0039] The conveying device 201 includes a transfer conveyor 20 and a pair of vertical plate limiting mechanisms distributed in a mirror image.
[0040] The vertical plate limiting mechanism includes a distance adjustment slide, a limiting housing 22 and a set of limiting rollers 23.
[0041] The distance-adjusting slide is installed on the frame of the transfer conveyor 20, and the two ends of the limit housing 22 are respectively provided with oblique openings, and the limit housing 22 is provided with a roller installation groove, and a group of limit rollers 23 are sequentially arranged and installed in the roller installation groove of the limit housing 22, and the limit housing 22 is installed on the slider of the distance-adjusting slide, and a vertical plate passing area is formed between a pair of vertical plate limit mechanisms;
[0042] The discharging end of the positioning conveyor 1 is connected to the feeding end of the transfer conveyor 20 .
[0043] The positioning conveyor 1 is a roller conveyor; the cross-plate clamping slide 2 is a positive and negative linear slide, a pair of limit sliders 7 are arranged on the screw rod of the positive and negative linear slide, and the cross-plate clamping slide 2 is located between a pair of conveying rollers of the positioning conveyor 1; a pulley mounting groove is opened on the limit slider 7, and a group of cross-plate guide pulleys are arranged in the pulley mounting groove.
[0044] The side limit arm 3 is composed of a vertical fixed rod and a group of adjustment arms. The vertical fixed rod is installed on the frame of the positioning conveyor 1. A group of adjustment arms are arranged in sequence and detachably installed on the vertical fixed rod. A pulley is provided at the end of the adjustment arm.
[0045] The lifting slide 4 is a screw slide.
[0046] The limit cylinder 5 is horizontally installed on the slider of the lifting slide 4.
[0047] A U-shaped roller frame is arranged at the end of the piston rod of the limiting cylinder 5, and the limiting roller 6 is installed in the U-shaped roller frame.
[0048] The ends of the limiting housing 22 of a pair of vertical plate limiting mechanisms form a V-shaped guide opening.
[0049] The pitch-adjustable slide includes a pair of guide rods 24, a pitch-adjustable screw rod 25 and a component fixing frame 26. A screw nut and a pair of linear bearings are provided on the component fixing frame 26. The pitch-adjustable screw rod 25 is installed in the screw nut, the guide rod 24 is installed in the linear bearing, the component fixing frame 26 is installed on the frame of the transfer conveyor 20, and the limit housing 22 is installed at the ends of the pair of guide rods 24 and the pitch-adjustable screw rod 25; the component fixing frame 26 is installed on the side wall of the frame of the transfer conveyor 20 through a pair of L-shaped brackets; a hand wheel is provided at the end of the pitch-adjustable screw rod 25.
[0050] The transfer conveyor 20 is a roller conveyor.
[0051] A pair of mirror-distributed transverse plate limiting mechanisms are provided at the discharge end of the transfer conveyor 20, and the transverse plate limiting mechanisms include a guide block 21, a side limiting guide rod 27 and a side limiting roller 28. A guide hole is provided on the guide block 21, and the side limiting guide rod 27 is located in the guide hole. A locking screw is provided on the top of the guide block 21, and the side limiting guide rod 27 is pressed from above by the locking screw. A roller frame is provided at the end of the side limiting guide rod 27, and the side limiting roller 28 is installed in the roller frame; a rectangular hole is provided on the guide block 21, and the cross-section of the side limiting guide rod 27 is rectangular. The side limiting guide rod 27 is located in the rectangular hole of the guide block 21 and slides back and forth; a threaded hole is provided on the top of the guide block 21, and the locking screw is screwed into the threaded hole to press the side limiting guide rod 27.
[0052] Embodiment 1: The staff lifts the horizontal plate of the T-shaped steel to the top of the positioning conveyor 1 through the aerial crane in the factory, presses the slider of the slide 2 on the side wall of the horizontal plate through a group of horizontal plate clamping slides 2 to position it, and then lifts the vertical plate of the T-shaped steel to the horizontal plate through the aerial crane, and one side of the vertical plate rests on the pulley of the side limit arm 3, and then starts the lifting slide 4 to drive the limit cylinder 5 to move to the specified height and adapt to the vertical plate. The piston rod of the limit cylinder 5 extends out, driving the limit roller 6 to press on the vertical plate, and presses the vertical plate on the pulley of the side limit arm 3 to keep the vertical plate in a vertical state. At this time, start the positioning conveyor 1, and drive the horizontal plate and the vertical plate of the T-shaped steel to be transported to the welding station at the same time. During transportation, the horizontal plate is guided and transported by the horizontal plate guide pulley in the pulley mounting groove on the limit slider 7, and the vertical plate is guided and transported by the limit roller 6 and the pulley of the side limit arm 3, so as to ensure that the T-shaped steel will not deviate during welding.
[0053] After being positioned by the positioning device, the T-shaped steel moves to the feed end of the transfer conveyor 20 driven by the conveyor and enters through the oblique opening of the limit shell 22. Since the end of the limit shell 22 of the pair of vertical plate limit mechanisms forms a V-shaped guide opening, the feed opening is changed from large to small, which is convenient for the vertical plate of the T-shaped steel to enter. After the vertical plate of the T-shaped steel enters, a group of limit rollers 23 are used to keep the vertical plate vertical, and the T-shaped steel can move along the conveying direction of the transfer conveyor 20. By turning the hand wheel, the distance adjusting screw rod 25 is rotated in the screw rod nut to drive the limit shell 22 forward or backward to adjust the spacing between the pair of limit shells 22 to adapt to T-shaped steel vertical plates of different thicknesses. The side limit rollers 28 are used to limit and guide the side walls of the T-shaped steel cross plate to prevent the T-shaped steel cross plate from deviating during transportation. By adjusting the position of the side limit guide rod 27 in the guide hole of the guide block 21, the spacing between the pair of side limit rollers 28 is changed to adapt to T-shaped steel cross plates of different widths.
Claims
1. A steel structure positioning and conveying system, characterized in that It comprises a welding positioning device (200) and a conveying device (201), The welding positioning device (200) comprises a positioning conveyor (1), a set of horizontal plate clamping slides (2) and a set of vertical plate positioning mechanisms. A set of cross-plate clamping slides (2) are arranged in sequence and installed on the frame of the positioning conveyor (1). The position of the T-shaped steel cross-plate is limited from the side by the slider of the cross-plate clamping slide (2). The vertical plate positioning mechanism comprises a side limiting arm (3) and a lifting slide (4). The side limit arm (3) is installed on the frame of the positioning conveyor (1), the lifting slide (4) is installed on one side of the positioning conveyor (1), a limit cylinder (5) is arranged on the slider of the lifting slide (4), a limit roller (6) is arranged at the end of the piston rod of the limit cylinder (5), and a vertical plate moving gap is formed between the side limit arm (3) and the limit roller (6); The conveying device (201) comprises a transfer conveyor (20) and a pair of vertical plate limiting mechanisms distributed in a mirror image. The vertical plate limiting mechanism comprises a distance-adjusting slide, a limiting housing (22) and a set of limiting rollers (23). The distance-adjusting slide is mounted on a frame of a transfer conveyor (20), oblique openings are respectively arranged at both ends of a limit shell (22), a roller mounting groove is opened on the limit shell (22), a group of limit rollers (23) are sequentially arranged and mounted in the roller mounting groove of the limit shell (22), the limit shell (22) is mounted on a slider of the distance-adjusting slide, and a vertical plate passing area is formed between a pair of vertical plate limit mechanisms; The discharge end of the positioning conveyor (1) is connected to the feed end of the transfer conveyor (20).
2. A steel structure positioning and conveying system according to claim 1, characterized in that: The positioning conveyor (1) is a roller conveyor; the cross-plate clamping slide (2) is a positive and negative thread linear slide, a pair of limit sliders (7) are arranged on the screw rod of the positive and negative thread linear slide, and the cross-plate clamping slide (2) is located between a pair of conveying rollers of the positioning conveyor (1); a pulley mounting groove is opened on the limit slider (7), and a group of cross-plate guide pulleys are arranged in the pulley mounting groove.
3. A steel structure positioning and conveying system according to claim 1, characterized in that: The side limit arm (3) is composed of a vertical fixed rod and a group of adjustment arms. The vertical fixed rod is installed on the frame of the positioning conveyor (1). The group of adjustment arms are arranged in sequence and detachably installed on the vertical fixed rod. The ends of the adjustment arms are provided with pulleys.
4. A steel structure positioning and conveying system according to claim 1, characterized in that: The lifting slide (4) is a screw slide.
5. A steel structure positioning and conveying system according to claim 1, characterized in that: The limit cylinder (5) is horizontally mounted on the slide block of the lifting slide table (4).
6. A steel structure positioning and conveying system according to claim 1, characterized in that: A U-shaped roller frame is arranged at the end of the piston rod of the limiting cylinder (5), and the limiting roller (6) is installed in the U-shaped roller frame.
7. A steel structure positioning and conveying system according to claim 1, characterized in that: The ends of the limiting shells (22) of a pair of vertical plate limiting mechanisms form V-shaped guide openings.
8. A steel structure positioning and conveying system according to claim 1, characterized in that: The pitch-adjustable slide comprises a pair of guide rods (24), a pitch-adjustable screw rod (25) and a component fixing frame (26); a screw nut and a pair of linear bearings are arranged on the component fixing frame (26); the pitch-adjustable screw rod (25) is installed in the screw nut, the guide rod (24) is installed in the linear bearing, the component fixing frame (26) is installed on the frame of the transfer conveyor (20), and the limit housing (22) is installed on the ends of the pair of guide rods (24) and the pitch-adjustable screw rod (25); the component fixing frame (26) is installed on the side wall of the frame of the transfer conveyor (20) through a pair of L-shaped brackets; and a hand wheel is arranged at the end of the pitch-adjustable screw rod (25).
9. A steel structure positioning and conveying system according to claim 1, characterized in that: The transfer conveyor (20) is a roller conveyor.
10. A steel structure positioning and conveying system according to claim 1, characterized in that: A pair of mirror-distributed transverse plate limiting mechanisms are arranged at the discharge end of the transfer conveyor (20), and the transverse plate limiting mechanisms include a guide block (21), a side limiting guide rod (27) and a side limiting roller (28). A guide hole is opened on the guide block (21), and the side limiting guide rod (27) is located in the guide hole. A locking screw is arranged on the top of the guide block (21), and the side limiting guide rod (27) is pressed from above by the locking screw. A roller frame is arranged at the end of the side limiting guide rod (27), and the side limiting roller (28) is installed in the roller frame; a rectangular hole is opened on the guide block (21), and the cross section of the side limiting guide rod (27) is rectangular. The side limiting guide rod (27) is located in the rectangular hole of the guide block (21) and slides back and forth; a threaded hole is opened on the top of the guide block (21), and the locking screw is screwed into the threaded hole to press the side limiting guide rod (27).