Refiner roller position adjusting mechanism
By setting adjustment components on the side wall of the supporting table of the refiner, and using the cooperation of the ball screw nut and the gear plate, the problem of time-consuming and labor-intensive adjustment of the refiner drum and backward caused by vibration is solved, fast and convenient position adjustment and stability are achieved, and product quality is improved.
Patent Information
- Application Number
- CN202421855557.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The moving cylinder adjustment mechanism of the existing refiner drum is time-consuming and labor-intensive, and may cause a slight fallback at high speed rotation, affecting product quality.
A refiner drum position adjustment mechanism is designed. By setting an adjustment component on the side wall of the support table, the ball screw nut and the gear plate are used to achieve rapid adjustment and stability of the moving cylinder position to avoid backlash caused by vibration.
It realizes the effect of adjusting the position of the moving cylinder quickly, conveniently and labor-saving, while effectively avoiding slight fallbacks caused by vibration of the moving cylinder and improving product quality.
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Figure CN222741842U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of refiners, and in particular relates to a refiner roller position adjustment mechanism. Background Art
[0002] A refiner is a rubber mixing machine used to remove hard impurities contained in recycled rubber. The surface of the front and rear rollers is smooth and slightly shaped like a waist drum. When the refiner is running, it can squeeze the hard impurities contained in the rubber from the center of the roller to both ends and gather them on the edge of the rubber. Then the impurities on the edge of the rubber are removed with a cutter.
[0003] Among them, in order to cope with different production needs, the two sets of rollers of the refining machine will be arranged as a fixed roller and a movable roller. The movable roller can be adjusted in position to a certain extent, so that the distance between the two sets of rollers can be adjusted according to actual production. However, the existing movable roller position adjustment mechanism is mostly through the direct spiral advancement of threaded rods set on the side walls of the support platform. This method is not only time-consuming and labor-intensive to adjust, but also it is found during long-term use that the rollers will produce certain vibrations under high-speed rotation. This vibration will cause the threaded rod to slightly withdraw the wire, thereby causing the fixed roller position to slightly retreat, which has a certain impact on the final refined product. In order to optimize this solution, practitioners have designed a refining machine roller position adjustment mechanism. Utility Model Content
[0004] The utility model aims to provide a refiner drum position adjustment mechanism to solve the problem that the existing refiner drum adjustment mechanism is time-consuming and labor-intensive to adjust and may produce slight retreat when the movable drum rotates at high speed.
[0005] The utility model achieves the above-mentioned purpose through the following technical solutions: a refiner roller position adjustment mechanism, comprising a refiner body, two groups of support platforms are arranged oppositely above the refiner body, a fixed cylinder and a movable cylinder that cooperate with each other are arranged between the two groups of support platforms, a transmission mechanism that drives the fixed cylinder and the movable cylinder to rotate is arranged on one side of the support platform, the fixed cylinder is fixedly arranged between the two groups of support platforms, the movable cylinder is slidably arranged between the two groups of support platforms, and an adjustment component that drives the movable cylinder to slide is arranged on the outer side wall of the support platform;
[0006] The adjusting assembly includes an adjusting body arranged on the side wall of the supporting platform, a first bearing is arranged in the cavity of the adjusting body, a ball screw nut is sleeved in the first bearing, a screw rod cooperating with the ball screw nut is arranged in the cavity of the ball screw nut, a connecting piece is arranged at the end of the screw rod, the connecting piece is fixed to the side wall of the moving cylinder, a toothed disc is fixedly arranged at the end of the ball screw nut, a threaded rod meshing with the toothed disc is arranged at the bottom of the toothed disc, a second bearing is arranged at the end of the threaded rod, and a crank handle for realizing the rotation of the threaded rod is connected to the end of the threaded rod.
[0007] Furthermore, the transmission mechanism includes a transmission box fixedly arranged on the upper surface of the refiner body, the transmission box is provided with a motor for driving it, the transmission box has two sets of universal shafts for rotating output, and the two sets of universal shafts are respectively connected to the fixed cylinder and the movable cylinder.
[0008] Furthermore, the fixed cylinder has the same structure as the movable cylinder, and the movable cylinder includes two groups of bearing seats, and a roller is rotatably arranged between the two groups of bearing seats.
[0009] Furthermore, the sliding mode between the movable cylinder and the support platform is that two groups of guide bars are provided on the upper and lower inner walls of the support platform cavity, and a guide groove is formed between the two groups of guide bars, and an auxiliary wheel matching the guide groove is provided on the bearing seat at the end of the movable cylinder.
[0010] Furthermore, the sliding mode between the movable cylinder and the support platform is that the upper and lower inner walls of the support platform cavity are both provided with guide rails, and the bearing seat at the end of the movable cylinder is provided with a sliding block that cooperates with the guide rails.
[0011] Beneficial effects: The utility model has reasonable design, simple and stable structure, strong practicality, and has the following beneficial effects:
[0012] 1. The structural setting of the adjustment component can realize the forward and backward displacement of the screw rod under the linkage of the internal components by simply turning the crank, thereby adjusting the position of the movable cylinder. The overall use is convenient, fast, time-saving and labor-saving;
[0013] 2. The structure of the adjustment component: when the moving cylinder vibrates, the force will first act on the screw, but the screw will be restricted by the ball screw nut to avoid a certain retreat. In addition, the ball screw nut will be restricted by the engagement between the gear disk and the threaded rod, reducing a certain amount of force, thereby effectively ensuring that the adjustment component will not produce a slight retreat. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the adjustment component of the utility model;
[0016] Figure 3 It is a schematic diagram of the matching structure between the moving cylinder and the supporting platform of the utility model;
[0017] Figure 4 This is a schematic diagram of the structure of the second embodiment of the present utility model.
[0018] In the figure: 1-refining machine body, 2-support platform, 3-fixed cylinder, 4-moving cylinder, 5-transmission mechanism, 6-adjustment assembly;
[0019] 201-guide bar, 202-guide groove, 203-guide rail, 401-bearing seat, 402-roller, 403-auxiliary wheel, 404-slider, 501-transmission box, 502-motor, 503-universal shaft, 601-adjusting body, 602-bearing, 603-ball screw nut, 604-screw, 605-connector, 606-toothed disc, 607-threaded rod, 608-second bearing, 609-crank handle. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] Embodiment 1:
[0022] Combination Figure 1-4 A refiner roller position adjustment mechanism shown in the figure comprises a refiner body 1, two groups of support platforms 2 are arranged oppositely above the refiner body 1, a fixed cylinder 3 and a movable cylinder 4 that cooperate with each other are arranged between the two groups of support platforms 2, when the fixed cylinder 3 and the movable cylinder 4 rotate in cooperation, the hard impurities contained in the rubber material can be squeezed from the center of the roller to the two ends, a transmission mechanism 5 for driving the fixed cylinder 3 and the movable cylinder 4 to rotate is arranged on one side of the support platform 2, the transmission mechanism 5 has a certain adaptive function, and can effectively drive the movable cylinder 4 to rotate even after the position of the movable cylinder 4 is adjusted, the fixed cylinder 3 is fixedly arranged between the two groups of support platforms 2, the movable cylinder 4 is slidably arranged between the two groups of support platforms 2, and an adjustment component 6 for driving the movable cylinder 4 to slide is arranged on the outer wall of the support platform 2, so as to effectively adjust the distance between the fixed cylinder 3 and the movable cylinder 4 to adapt to actual working needs;
[0023] Combination Figure 2The adjustment assembly 6 shown includes an adjustment body 601 arranged on the side wall of the support platform 2, and the adjustment body 601 and the support platform 2 are integrated. A first bearing 602 is arranged in the cavity of the adjustment body 601, and a ball screw nut 603 is sleeved in the first bearing 602. A screw 604 cooperating with the ball screw nut 603 is arranged in the cavity of the ball screw nut 603, and a connector 605 is arranged at the end of the screw nut 604. The connector 605 is fixed to the side wall of the moving cylinder 4, and a toothed disc 606 is fixed at the end of the ball screw nut 603. A threaded rod 607 meshing with the toothed disc 606 is arranged at the bottom of the toothed disc 606, and a second bearing 608 is arranged at the end of the threaded rod 607. The end of the threaded rod 607 is connected to realize its rotation The crank handle 609 of the adjustment component 6 drives the threaded rod 607 to rotate during use by turning the crank handle 609, and then the threaded rod 607 engages the toothed disc 606 to rotate it, and the toothed disc 606 drives the ball screw nut 603 to rotate in the first bearing 602. The rotation process of the ball screw nut 603 drives the internal screw 604 to act with it. At this time, since the connecting piece 605 at the end of the screw 604 is fixed to the side wall of the movable cylinder 4, the screw 604 is prevented from rotating and the screw 604 is pushed forward and backward, and finally acts on the movable cylinder 4 to change its position. This method saves time and effort in the adjustment process. In addition, the internal structural coordination relationship will not cause the screw 604 to retreat due to the vibration caused by the high-speed rotation of the movable cylinder 4.
[0024] In this embodiment, the Figure 1 The transmission mechanism 5 shown includes a transmission box 501 fixedly arranged on the upper surface of the refiner body 1, and a motor 502 for driving the transmission box 501 is arranged on the transmission box 501. Two sets of universal shafts 503 are provided on the transmission box 501 for rotating output, and the two sets of universal shafts 503 are respectively connected to the fixed cylinder 3 and the movable cylinder 4. The transmission mechanism 5 can effectively drive the movable cylinder 4 to rotate after its position is adjusted, and has a good speed ratio and linear speed.
[0025] In this embodiment, the Figure 3 The fixed cylinder 3 and the movable cylinder 4 shown have the same structure. The movable cylinder 4 includes two groups of bearing seats 401 , and a roller 402 is rotatably arranged between the two groups of bearing seats 401 , thereby ensuring that the transmission mechanism 5 effectively drives the rotation effect of the roller 402 .
[0026] In this embodiment, the Figure 3 The sliding method between the movable cylinder 4 and the support platform 2 shown is that two groups of guide bars 201 are provided on the upper and lower inner walls of the cavity of the support platform 2, and a guide groove 202 is formed between the two groups of guide bars 201. An auxiliary wheel 403 that cooperates with the guide groove 202 is provided on the bearing seat 401 at the end of the movable cylinder 4. This arrangement can ensure that the movable cylinder 4 will not produce abnormal noise due to hard friction when the support platform 2 is displaced, and it can also save effort to make it displace.
[0027] Embodiment 2: The sliding mode between the movable cylinder 4 and the support platform 2 in the embodiment 2 is improved on the basis of the above embodiment. The technical contents disclosed in the above embodiment are not described repeatedly, and the contents of the above disclosed embodiment also belong to the contents disclosed in the embodiment 2.
[0028] One embodiment of the present invention, in combination with Figure 4 The sliding mode between the movable cylinder 4 and the support platform 2 shown is that the upper and lower inner walls of the cavity of the support platform 2 are provided with guide rails 203, and the bearing seat 401 at the end of the movable cylinder 4 is provided with a slider 404 that cooperates with the guide rails 203. This sliding mode is roughly the same as that of the first embodiment, but it will be smoother during the displacement process. However, this method occupies space when setting up, and the subsequent maintenance cost after damage is high.
[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A refiner drum position adjustment mechanism, comprising a refiner body (1), two sets of support platforms (2) are arranged opposite to each other above the refiner body (1), a fixed drum (3) and a movable drum (4) are arranged between the two sets of support platforms (2), and a transmission mechanism (5) for driving the fixed drum (3) and the movable drum (4) to rotate is arranged on one side of the support platform (2), characterized in that: The fixed cylinder (3) is fixedly arranged between the two groups of support platforms (2), the movable cylinder (4) is slidably arranged between the two groups of support platforms (2), and an adjustment component (6) for driving the movable cylinder (4) to slide is arranged on the outer side wall of the support platform (2); The adjustment assembly (6) comprises an adjustment body (601) arranged on the side wall of the support platform (2), a first bearing (602) being arranged in the cavity of the adjustment body (601), a ball screw nut (603) being sleeved in the first bearing (602), a screw (604) cooperating therewith being arranged in the cavity of the ball screw nut (603), a connecting piece (605) being arranged at the end of the screw (604), the connecting piece (605) being fixed to the side wall of the movable cylinder (4), a toothed disc (606) being fixedly arranged at the end of the ball screw nut (603), a threaded rod (607) meshing therewith being arranged at the bottom of the toothed disc (606), a second bearing (608) being arranged at the end of the threaded rod (607), and a crank handle (609) being connected to the end of the threaded rod (607) for realizing its rotation.
2. A refiner roller position adjustment mechanism according to claim 1, characterized in that: The transmission mechanism (5) comprises a transmission box (501) fixedly arranged on the upper surface of the refiner body (1), the transmission box (501) being provided with a motor (502) for driving the transmission box, and the transmission box (501) having two sets of universal shafts (503) for rotating output, the two sets of universal shafts (503) being respectively connected to the fixed cylinder (3) and the movable cylinder (4).
3. A refiner roller position adjustment mechanism according to claim 2, characterized in that: The fixed cylinder (3) and the movable cylinder (4) have the same structure. The movable cylinder (4) comprises two groups of bearing seats (401), and a roller (402) is rotatably arranged between the two groups of bearing seats (401).
4. A refiner roller position adjustment mechanism according to claim 3, characterized in that: The sliding mode between the movable cylinder (4) and the support platform (2) is that two groups of guide bars (201) are provided on the upper and lower inner walls of the cavity of the support platform (2), a guide groove (202) is formed between the two groups of guide bars (201), and an auxiliary wheel (403) matching with the guide groove (202) is provided on the bearing seat (401) at the end of the movable cylinder (4).
5. A refiner roller position adjustment mechanism according to claim 3, characterized in that: The sliding mode between the movable cylinder (4) and the support platform (2) is that the upper and lower inner walls of the cavity of the support platform (2) are both provided with guide rails (203), and the bearing seat (401) at the end of the movable cylinder (4) is provided with a sliding block (404) that cooperates with the guide rail (203).