Roll material PS (polystyrene) plate printing equipment
By designing anti-coagulation mechanisms in PS plate printing equipment, including mixing racks and rubber scrapers, the problem of uneven ink injection and condensation in traditional printing machines is solved, and higher quality printing effects and longer equipment life are achieved.
Patent Information
- Application Number
- CN202421669222.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-07-15
AI Technical Summary
During the working process of traditional PS plate printing machines, the ink is injected into the ink cartridge unevenly due to a single ink injection tube, which affects the printing quality, and the ink on the inner wall of the ink cartridge will adhere and condense, affecting the ink speed.
A PS plate printing equipment for roll material is designed, using an anti-coagulation mechanism, including a mixing rack, gears, rack plates and rubber scrapers. The right-angle motor is controlled by a microcontroller to drive the screw and slider movement to achieve stirring and even ink injection in the ink cartridge, and at the same time scraping off the ink attached to the inner wall of the ink cartridge.
The uniform distribution of ink in the ink cartridge is achieved and the condensation prevention is prevented, printing quality is ensured, and printing efficiency and equipment service life are improved.
Smart Images

Figure CN222742402U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roll material printing, in particular to a roll material PS plate printing device. Background Art
[0002] As an important printing equipment, the printing press is widely used in the printing industry and publishing industry. It is a mechanical equipment that can realize large-scale printing. It can print text, graphics, images and other contents on paper or other materials in an efficient and accurate manner. The PS plate printing press is the most common printing equipment, which is mostly suitable for printing roll materials. The existing PS plate printing press adopts digital exposure technology to transfer the image to the PS plate through a laser printer. Subsequently, the developer is injected into the plate through the plate surface liquid path system to make the image part ink-receptive and the non-image part water-receptive. Then, the fountain solution is injected into the plate surface to form a water film on the non-image part and the image part water-receptive. Ink, then, the plate is mounted on the plate cylinder. When printing, the ink flows out from under the ink cartridge, and after being evenly spread by a series of ink-distributing rollers, the ink-distributing roller applies the ink to the image part of the plate. When the plate contacts the rubber-coated roller, the ink sticks to the surface of the rubber-coated roller, and the rubber-coated roller transfers the ink to the paper by rotation to complete the printing work. When the traditional PS plate printing machine is working, the single ink filling tube fills the ink, and the ink cannot be evenly injected into the ink cartridge, which will cause the ink-distributing roller to distribute the ink unevenly, affecting the printing quality. After working for a period of time, the ink on the edge of the ink cartridge will adhere to or even condense on the inner wall of the ink cartridge, affecting the ink feeding speed. For this reason, we propose a roll material PS plate printing equipment. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a roll material PS plate printing equipment, which is equipped with an anti-condensation mechanism. During printing, the ink in the ink cartridge can be quickly stirred, and the ink attached to the inner wall of the ink cartridge can be scraped off at all times. The ink filling work can also be carried out evenly. While the ink is evenly filled, the ink can also be prevented from adhering and condensing, which can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a roll material PS plate printing device, comprising a housing and a printing mechanism;
[0005] Shell: Ink cartridges are provided on both the left and right sides of its upper end;
[0006] Printing mechanism: It includes a screw, a slider, a stirring frame, a gear and a rack plate. The screw is rotatably connected to the middle part of the upper end of the ink cartridge, the slider is threadedly connected to the outer surface of the screw, the stirring frame is rotatably connected to the middle part of the lower end of the slider, the lower end of the outer surface of the stirring frame is provided with evenly distributed stirring rods, the gear is arranged at the upper end of the outer surface of the stirring frame, the rack plate is arranged on one side of the upper end of the ink cartridge close to the middle part of the shell body, the gear and the rack plate on the same side are meshed and connected, the ink in the ink cartridge can be quickly stirred, and an anti-condensation mechanism is provided, the ink in the ink cartridge can be quickly stirred during printing, and the ink attached to the inner wall of the ink cartridge can be scraped off at all times, and the ink filling work can be evenly performed, and the ink adhesion and condensation can be prevented while the ink is evenly filled.
[0007] Furthermore, the printing mechanism also includes a rubber scraper, which is arranged at the outer end of the stirring frame. The outer edge of the rubber scraper is installed in cooperation with the inner wall of the ink cartridge, and the ink attached to the inner wall of the ink cartridge can be quickly scraped off.
[0008] Furthermore, the printing mechanism also includes an ink filling tube, which is arranged on the side of the slider away from the middle of the shell, and a avoidance port is opened on the side of the upper end of the ink cartridge away from the middle of the shell. The ink filling tube and the avoidance port on the same side are vertically adjacent to each other, so that the ink filling work can be carried out quickly and evenly.
[0009] Furthermore, the printing mechanism also includes a right-angle motor, which is arranged in the middle of the front side of the ink cartridge. The input end of the right-angle motor is electrically connected to the output end of the single-chip microcomputer, and the output shaft of the right-angle motor is fixedly connected to the front end of the longitudinally adjacent screw rod, providing a basis for stirring and scraping the ink.
[0010] Furthermore, the printing mechanism also includes a printing component, which includes an ink uniformizing roller and a motor 1. The ink uniformizing rollers are rotatably connected to the inner upper end of the shell, and the ink uniformizing rollers located on the same side are installed in cooperation. The motor 1 is respectively arranged at the upper ends of the left and right sides of the front end of the shell, and the input end of the motor 1 is electrically connected to the output end of the single-chip computer. The rear end of the output shaft of the motor 1 is fixedly connected to the front end of the longitudinally adjacent ink uniformizing roller, providing stable drive for the ink uniformizing work.
[0011] Furthermore, the printing assembly also includes a plate roller, a rubber-coated roller and a second motor. The plate rollers are rotatably connected to the left and right sides of the shell, respectively. The rubber-coated rollers are rotatably connected to the middle of the shell. The plate rollers are installed in cooperation with the vertically adjacent ink distribution rollers. The two rubber-coated rollers are installed in cooperation. The plate rollers and the rubber-coated rollers on the same side are installed in cooperation. The second motors are arranged in the middle of the front end of the shell. The input ends of the second motors are electrically connected to the output ends of the single-chip microcomputer. The rear ends of the output shafts of the second motors are fixedly connected to the front ends of the longitudinally adjacent plate rollers, providing stable drive for printing.
[0012] Furthermore, it also includes an installation roller, which is rotatably connected to the middle part of the lower end of the shell body to facilitate the installation of the roll material.
[0013] Furthermore, it also includes a single-chip microcomputer, which is arranged in the middle of the front end of the shell, and the input end of the single-chip microcomputer is electrically connected to an external power supply to provide a control effect for the printing work.
[0014] Compared with the prior art, the beneficial effects of the utility model are: the PS plate printing equipment for roll materials has the following advantages:
[0015] 1. When printing, the single-chip microcomputer controls the right-angle motor to operate. The right-angle motor drives the lead screw to rotate, and drives the slider to move back and forth along the lead screw. When the slider moves, it moves synchronously with the ink injection tube, and the ink can be evenly injected into the ink cartridge through the ink injection tube.
[0016] 2. As the slider moves, the stirring frame also moves synchronously. The gear and the rack plate are meshed and connected, so the stirring frame will rotate continuously with the movement of the slider. The rotating stirring frame and stirring rod stir the ink inside the ink cartridge to prevent the ink from condensing. The rubber scraper also scrapes off the ink attached to the inner wall of the ink cartridge along the way. At the same time, after the ink falls through the ink injection tube, the stirring frame and stirring rod will also stir and spread the injected ink to make the ink distribution inside the ink cartridge more even. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the printing mechanism of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the printing mechanism of the utility model.
[0020] In the figure: 1 housing, 2 ink cartridge, 3 single chip microcomputer, 4 printing mechanism, 41 screw rod, 42 slider, 43 stirring frame, 44 gear, 45 rack plate, 46 rubber scraper, 47 ink injection tube, 48 printing assembly, 481 ink distribution roller, 482 motor 1, 483 printing plate cylinder, 484 rubber coated cylinder, 485 motor 2, 49 right angle motor, 5 mounting roller. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-3 , This embodiment provides a technical solution: a roll material PS plate printing device, including a housing 1 and a printing mechanism 4;
[0023] Shell 1: Ink cartridges 2 are arranged on both sides of the upper end, and an ink outlet is arranged at the bottom of the ink cartridge 2. The shell 1 also includes a mounting roller 5, which is rotatably connected to the middle of the lower end of the shell 1 to facilitate the installation of the roll material. The shell also includes a single-chip microcomputer 3, which is arranged in the middle of the front end of the shell 1. The input end of the single-chip microcomputer 3 is electrically connected to an external power supply to provide a control effect for the printing work;
[0024] Printing mechanism 4: It includes a screw 41, a slider 42, a stirring frame 43, a gear 44 and a rack plate 45. The screw 41 is rotatably connected to the middle of the upper end of the ink cartridge 2. The slider 42 is threadedly connected to the outer surface of the screw 41. The stirring frame 43 is rotatably connected to the middle of the lower end of the slider 42. The lower end of the outer surface of the stirring frame 43 is provided with evenly distributed stirring rods. The gear 44 is arranged at the upper end of the outer surface of the stirring frame 43. The rack plate 45 is arranged on one side of the upper end of the ink cartridge 2 close to the middle of the shell 1. The gear 44 and the rack plate 45 on the same side are meshed and connected, which can quickly stir the ink in the ink cartridge. The printing mechanism 4 also includes a rubber scraper 46. The rubber scraper 46 is arranged at the outer end of the stirring frame 43. The outer edge of the rubber scraper 46 is connected to the ink cartridge 2. The inner wall is installed in coordination, and the flexible rubber scraper 46 can quickly scrape off the ink without damaging the ink cartridge 2. The ink attached to the inner wall of the ink cartridge 2 can be quickly scraped off. The printing mechanism 4 also includes an ink injection tube 47, which is arranged on the side of the slider 42 away from the middle of the shell 1. The upper end of the ink injection tube 47 is connected to the external ink tank through a hose. A avoidance port is opened on the side of the upper end of the ink cartridge 2 away from the middle of the shell 1. The ink injection tube 47 on the same side is vertically adjacent to the avoidance port, so that the ink injection work can be performed quickly and evenly. The printing mechanism 4 also includes a right-angle motor 49, which is arranged in the middle of the front side of the ink cartridge 2. The input end of the right-angle motor 49 is electrically connected to the output end of the single-chip computer 3, and the output shaft of the right-angle motor 49 is connected to the longitudinally adjacent screw rod 4 1 is fixedly connected to the front end, providing a basis for the stirring and scraping of ink, the printing mechanism 4 also includes a printing component 48, the printing component 48 includes an ink uniform roller 481 and a motor 482, the ink uniform roller 481 is rotatably connected to the inner upper end of the shell 1, the ink uniform rollers 481 located on the same side are all installed in coordination, the rear ends of the ink uniform rollers 481 located on the same side are provided with a gear 1, and the adjacent ink uniform rollers 481 are mutually meshed through the gear 1 for transmission, the motor 1 482 is respectively arranged on the upper ends of the left and right sides of the front end of the shell 1, the input end of the motor 1 482 is electrically connected to the output end of the single-chip computer 3, the rear end of the output shaft of the motor 482 is fixedly connected to the front end of the longitudinally adjacent ink uniform roller 481, providing a stable drive for the ink uniform work, the printing component 48 also includes a plate cylinder 483, a rubber coating cylinder 484 and a second motor 485. The plate cylinder 483 is rotatably connected to the left and right sides of the shell 1 respectively, and the rubber coating cylinder 484 is rotatably connected to the middle of the shell 1. The plate cylinder 483 is installed in cooperation with the vertically adjacent ink roller 481. The two rubber coating cylinders 484 are installed in cooperation. The plate cylinder 483 and the rubber coating cylinder 484 on the same side are installed in cooperation. The rear ends of the plate cylinder 483 and the rubber coating cylinder 484 on the same side are provided with a second gear. The adjacent plate cylinders 483 and the rubber coating cylinder 484 are meshed with each other through the second gear for transmission. The second motor 485 is arranged in the middle of the front end of the shell 1. The input end of the second motor 485 is electrically connected to the output end of the single-chip computer 3.The rear end of the output shaft of the second motor 485 is fixedly connected to the front end of the longitudinally adjacent printing plate cylinder 483, providing stable drive for printing work. It is equipped with an anti-condensation mechanism, which can quickly stir the ink in the ink cartridge during printing, and constantly scrape off the ink attached to the inner wall of the ink cartridge, and can also evenly perform ink filling work, while evenly filling the ink, it can also prevent the ink from adhering and condensing.
[0025] The working principle of a roll material PS plate printing device provided by the utility model is as follows: when printing, the processed PS plate is installed on the surface of the plate cylinder 483, and the roll printing material is installed on the installation roller 5, so that the printing material passes between the two rubber-coated cylinders 484, and the single-chip microcomputer 3 controls the right-angle motor 49 to operate. The output shaft of the right-angle motor 49 drives the screw rod 41 to rotate forward, and the slider 42 moves forward. Because the gear 44 located on the same side is meshed and connected with the rack plate 45, the gear 44 will rotate with the forward movement of the slider 42, driving the stirring frame 43 to rotate. The stirring frame 43 and the stirring rod stir the ink inside the ink cartridge 2 to prevent the ink from condensing. As the stirring frame 43 rotates, the rubber scraper 46 also rotates accordingly. The rubber scraper 46 scrapes off the ink attached to the inner wall of the ink cartridge 2. At the same time, the ink is injected into the ink cartridge 2 through the ink injection tube 47. When the ink is injected, it is just stirred and spread evenly by the stirring frame 43 and the stirring rod. The slider 42 moving along the direction of the ink cartridge 2 can also make the ink be evenly injected into the ink cartridge 2. When the slider 42 moves to the appropriate position, the single chip computer 3 controls the right angle motor 49, the output shaft of the right angle motor 49 drives the screw 41 to reverse, and the slider 42 moves backward with the rotating stirring frame 43, and the cycle is repeated, so that the ink in the ink cartridge is quickly stirred, and the ink attached to the inner wall of the ink cartridge is scraped off at all times, and the ink filling work can be performed evenly, and the ink can be prevented from adhering and condensing while the ink is evenly filled. At the same time, the single chip computer 3 controls the motor 482 to operate, and the motor 482 drives the ink roller 481 to rotate, and the ink roller After a series of rotations, 481 spreads the evenly spread ink on the ink-loving surface of the PS plate. The single-chip computer 3 controls the operation of the motor 2 485, which drives the plate cylinder 483 to rotate, and the rubber-coated cylinder 484 also rotates accordingly. When the rubber-coated cylinder 484 contacts the PS plate on the surface of the plate cylinder 483, the ink on the graphic part of the PS plate is adhered to the surface of the rubber-coated cylinder 484, and the rubber-coated cylinder 484 continues to rotate, and the rubber-coated cylinder 484 contacts the surface of the printing material, transfers the ink to the printing material, and completes the printing work.
[0026] It is worth noting that the single-chip microcomputer 3 disclosed in the above embodiment is an S7-200 single-chip microcomputer, the right-angle motor 49 is an SGF30-ST-400W right-angle motor, the motor 1 482 is a 1FK2103-2AG10-1MA0 motor, the motor 2 485 is a YBX3 motor, and the single-chip microcomputer 3 controls the right-angle motor 49, the motor 1 482 and the motor 2 485 using methods commonly used in the prior art.
[0027] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A web-based PS plate printing device, characterized in that: It comprises a housing (1) and a printing mechanism (4); Shell (1): ink cartridges (2) are arranged on both left and right sides of the upper end; The printing mechanism (4) comprises a screw (41), a slider (42), a stirring frame (43), a gear (44) and a rack plate (45), wherein the screw (41) is rotatably connected to the middle of the upper end of the ink cartridge (2), the slider (42) is threadedly connected to the outer surface of the screw (41), the stirring frame (43) is rotatably connected to the middle of the lower end of the slider (42), the lower end of the outer surface of the stirring frame (43) is provided with stirring rods evenly distributed, the gear (44) is arranged at the upper end of the outer surface of the stirring frame (43), the rack plate (45) is arranged on one side of the upper end of the ink cartridge (2) close to the middle of the shell (1), and the gear (44) and the rack plate (45) located on the same side are meshed and connected.
2. A web-based PS plate printing device according to claim 1, characterized in that: It also comprises a single-chip microcomputer (3), which is arranged in the middle of the front end of the housing (1), and the input end of the single-chip microcomputer (3) is electrically connected to an external power supply.
3. A web-based PS plate printing device according to claim 1, characterized in that: The printing mechanism (4) further comprises a rubber scraper (46), wherein the rubber scraper (46) is arranged at the outer end of the stirring frame (43), and the outer edge of the rubber scraper (46) is mounted in cooperation with the inner wall of the ink cartridge (2).
4. A web-based PS plate printing device according to claim 1, characterized in that: The printing mechanism (4) further comprises an ink injection tube (47), wherein the ink injection tube (47) is arranged on a side of the slider (42) away from the middle of the shell (1), and a clearance opening is provided on a side of the upper end of the ink cartridge (2) away from the middle of the shell (1), and the ink injection tube (47) and the clearance opening are located on the same side and are vertically adjacent to each other.
5. The web-based PS plate printing device according to claim 2, characterized in that: The printing mechanism (4) further comprises a right-angle motor (49), which is arranged at the middle of the front side of the ink cartridge (2), the input end of the right-angle motor (49) is electrically connected to the output end of the single-chip computer (3), and the output shaft of the right-angle motor (49) is fixedly connected to the front end of the longitudinally adjacent lead screw (41).
6. A web-based PS plate printing device according to claim 5, characterized in that: The printing mechanism (4) further comprises a printing assembly (48), wherein the printing assembly (48) comprises an ink-distributing roller (481) and a motor (482), wherein the ink-distributing roller (481) is rotatably connected to the inner upper end of the housing (1), and the ink-distributing rollers (481) located on the same side are installed in a matching manner, and the motor (482) is respectively arranged at the upper ends of the left and right sides of the front end of the housing (1), and the input end of the motor (482) is electrically connected to the output end of the single-chip computer (3), and the rear end of the output shaft of the motor (482) is fixedly connected to the front end of the ink-distributing roller (481) adjacent to the housing (1) in the longitudinal direction.
7. A web-based PS plate printing device according to claim 6, characterized in that: The printing assembly (48) further comprises a printing plate cylinder (483), a rubber coating cylinder (484) and a second motor (485); the printing plate cylinder (483) is rotatably connected to the left and right sides of the housing (1), respectively; the rubber coating cylinder (484) is rotatably connected to the middle of the housing (1); the printing plate cylinder (483) is mounted in cooperation with the ink distribution roller (481) adjacent to the vertical direction; the two rubber coating cylinders (484) are mounted in cooperation; the printing plate cylinder (483) and the rubber coating cylinder (484) located on the same side are mounted in cooperation; the second motor (485) is arranged in the middle of the front end of the housing (1); the input end of the second motor (485) is electrically connected to the output end of the single chip computer (3); and the rear end of the output shaft of the second motor (485) is fixedly connected to the front end of the printing plate cylinder (483) adjacent to the vertical direction.
8. The web-based PS plate printing device according to claim 1, characterized in that: It also comprises a mounting roller (5), wherein the mounting roller (5) is rotatably connected to the middle part of the lower end inside the shell (1).