Turntable

By setting up rollers to support the rotary table base plate on the frame of the kiln turntable, the problems of complex power systems and high maintenance costs of the traditional turntable are solved, and the stable support of the turntable table base plate and the reliability of long-term operation are achieved.

CN222743370UActive Publication Date: 2025-04-11JIANGSU BOTAO INTELLIGENT THERMAL ENG CO LTD
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Patent Information

Application Number
CN202421514236.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-11
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The power system of traditional kiln turntables is complex, with high maintenance and manufacturing costs, and the problem of the inclination of the turntable base plate after long-term use is prone to occur.

Method used

A rotary table including a frame, a drive assembly and a load bearing assembly is designed, and rollers are provided on the frame to support the rotary table base plate, reducing the stress of the intermediate bearing, and providing uniform support through multiple rollers to prevent tilt.

Benefits of technology

It reduces the tilt risk of the rotary base plate, reduces maintenance costs, and ensures the long-term and stable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a turntable, including a frame, a driving assembly and a bearing assembly, wherein the frame includes a machine foot and a mounting plate supported on the machine foot; the driving assembly includes a first power source fixed on the frame, and a rotating shaft connected to the first power source and extending above the mounting plate; the bearing assembly is used to carry materials, including a turntable bottom plate arranged above the mounting plate and fixed to the rotating shaft, and the turntable bottom plate is provided with a plurality of rollers supported on the mounting plate. The turntable in the utility model is provided with a plurality of rollers, which can improve the stability during rotation and prevent side tilting.
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Description

Technical Field

[0001] The utility model belongs to the technical field of energy-saving kiln industry automation, in particular to an improved turntable. Background Art

[0002] In the field of new energy furnace industrial automation, such as ternary or phosphoric acid powder furnace automation production line, it is necessary to position, rotate and transport the sagger at a specific angle. Usually, the height difference of the cylinder or the Anton turntable is used to realize the steering action and positioning of the sagger. The traditional steering power system is complex and has high maintenance and manufacturing costs.

[0003] Therefore, in view of the above technical problems, it is necessary to provide an improved turntable.

[0004] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art. Utility Model Content

[0005] The utility model aims to provide a turntable with simple structure and low manufacturing and maintenance costs.

[0006] In order to achieve the above purpose, the technical solution provided by a specific embodiment of the utility model is as follows:

[0007] The utility model provides a turntable, comprising a frame, a driving assembly and a bearing assembly, wherein the frame comprises a machine foot and a mounting plate supported on the machine foot; the driving assembly comprises a first power source fixed on the frame, and a rotating shaft connected to the first power source and extending above the mounting plate; the bearing assembly is used for carrying materials, and comprises a turntable bottom plate arranged above the mounting plate and fixed to the rotating shaft, wherein the turntable bottom plate is provided with a plurality of rollers supported on the mounting plate.

[0008] In one or more embodiments of the present invention, the plurality of rollers are arranged on the same circumference with the rotating shaft as the center.

[0009] In one or more embodiments of the present invention, adjacent rollers are arranged at equal distances.

[0010] In one or more embodiments of the present invention, the bearing assembly further includes a plurality of rollers supported on the turntable bottom plate, and the driving assembly further includes a second power source mounted on the turntable bottom plate, and the second power source is connected to and drives the rollers to rotate.

[0011] In one or more embodiments of the present invention, the bearing assembly includes a support plate supported on the turntable bottom plate, the support plate is arranged on both sides of the roller transmission direction, and a plurality of guide wheels are respectively arranged on the top of each support plate, and both ends of the roller are supported on the support plate.

[0012] In one or more embodiments of the present invention, an adapter plate and a guide wheel mounting plate mounted on the adapter plate are fixed on the support plate, the guide wheel is mounted on the guide wheel mounting plate, a guide groove parallel to the roller is formed on the guide wheel mounting plate, and the adapter plate is fixed to the guide wheel mounting plate by fixing screws inserted into the guide groove.

[0013] In one or more embodiments of the present invention, the bearing assembly includes a collecting plate disposed between the roller and the bottom plate of the turntable, and both ends of the collecting plate are fixed to the supporting plate.

[0014] In one or more embodiments of the present invention, the bearing assembly further comprises a baffle fixed on the bottom plate of the turntable, and the baffle is arranged at one end of the roller along the transmission direction of the roller.

[0015] In one or more embodiments of the present invention, a flexible buffer pad is provided on the baffle, and the buffer pad faces the roller.

[0016] In one or more embodiments of the present invention, a buffer is installed on the mounting plate, and a buffer plate cooperating with the buffer is provided at the bottom of the turntable base plate, and the buffer and the buffer plate cooperate to limit the rotation range of the bearing assembly.

[0017] Compared with the prior art, the turntable in the utility model is provided with rollers on the turntable bottom plate, which can reduce the force on the intermediate bearing and prevent the turntable bottom plate from tilting after long-term use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 This is a schematic diagram of a turntable in one embodiment of the utility model;

[0020] Figure 2 It is a cross-sectional view of a turntable in one embodiment of the utility model;

[0021] Figure 3It is a side view of a turntable in one embodiment of the utility model;

[0022] Figure 4 This is a schematic diagram of a guide structure in one embodiment of the utility model;

[0023] Figure 5 It is a schematic diagram of a baffle in one embodiment of the utility model.

[0024] Description of main reference numerals:

[0025] 100-turntable, 11-frame, 12-mounting plate, 21-first power source, 22-rotating shaft, 23-second power source, 24-bearing seat, 25-coupling, 31-turntable bottom plate, 32-roller, 33-roller, 34-support plate, 35-guide wheel, 36-adapter plate, 37-guide wheel mounting plate, 371-guide groove, 38-collecting plate, 39-baffle, 391-buffer pad, 41-buffer, 42-buffer plate. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0027] like Figure 1-5 As shown, a turntable 100 in one embodiment of the utility model includes a frame, a driving assembly and a bearing assembly. The frame includes a machine foot 11 and a mounting plate 12 supported on the machine foot 11. The driving assembly includes a first power source 21 fixed to the frame, and a rotating shaft 22 connected to the first power source 21 and extending above the mounting plate 12. The bearing assembly includes a turntable base plate 31 disposed above the mounting plate 12 and fixed to the rotating shaft 22, and a plurality of rollers 32 fixed to the bottom of the turntable base plate 31, and the rollers 32 are supported on the mounting plate 12. The first power source 21 drives the rotating shaft 22 and the turntable base plate 31 to rotate, and the rollers 32 disposed on the turntable base plate 31 can support the turntable base plate 31 from the periphery to prevent the turntable base plate 31 from tilting after long-term use.

[0028] Traditional turntables usually rely on the central shaft to support the upper turntable, and all the weight on the upper side is concentrated on the shaft. If the center position of the upper support is not on the axis of the turntable, the shaft and the turntable may tilt after long-term use, resulting in the need for maintenance. The turntable 100 in the present application is provided with multiple rollers 32 on the turntable bottom plate 31 to provide multiple support points for the turntable bottom plate 31, reduce the load on the shaft 22, prevent the tilting in the later stage, and ensure the long-term stable operation of the equipment.

[0029] Preferably, the plurality of rollers 32 are on the same circumference with the rotating shaft 22 as the center. Further, the rollers 32 are arranged equidistantly from each other, so that the rollers 32 are evenly distributed around the rotating shaft 22, so that the force on the entire turntable bottom plate 31 is more uniform, and the tilting is further prevented.

[0030] like Figure 1 As shown, the bearing assembly further includes a plurality of rollers 33 supported on the turntable bottom plate 31 , which are driven to rotate by a second power source 23 installed on the turntable bottom plate 31 to perform an object conveying action.

[0031] The first power source 21 and the second power source 23 may be motors or other power devices, which is not limited in this embodiment.

[0032] Specifically, the bearing assembly also includes two support plates 34 that are arranged opposite to each other and fixed on the turntable bottom plate 31. The two ends of the roller 33 are supported on one of the support plates 34, and the second power source 23 is installed on one of the support plates 34. A double gear is provided at one end of the roller 33, and the adjacent double gears are connected by a chain, and the second power source 23 is connected to two (or one) of the double gears, thereby driving all the rollers 34 to rotate. A guide wheel 35 is provided on the top of the support plate 34, which is distributed along the transmission direction of the roller 33 and is used to provide guidance for the transmission of the article to prevent the article from hitting the support plates 34 on both sides and causing scratches or even damage.

[0033] like Figure 1 and 4 As shown, an adapter plate 36 is fixed on the support plate 34, and a guide wheel mounting plate 37 is fixed on the adapter plate 36. The guide wheel mounting plate 37 is a long strip plate extending along the transmission direction of the roller 33, and the guide wheel 35 is mounted on the guide wheel mounting plate 37. In addition, a guide groove 371 parallel to the roller 33 (i.e., perpendicular to the transmission direction of the roller 33) is provided on the guide wheel mounting plate 37, and the fixing screws for fixing the guide wheel mounting plate 37 and the adapter plate 36 pass through the guide groove 371, so that the guide wheel mounting plate 37 can move in the direction perpendicular to the transmission of the article, and the moving range is determined by the length of the guide groove 371, so as to adjust the total width of the article transmission channel, and the flexibility is high.

[0034] In one embodiment, the supporting assembly also includes a collecting plate 38 disposed between the roller 33 and the turntable bottom plate 31, with its two ends fixed to the support plates 34 on both sides to collect waste particles dropped during the transmission of objects, etc., to prevent the waste particles from falling on the turntable bottom plate 31 and affecting the operation of the rotating shaft 22, so as to improve the stability of the turntable 100 during operation.

[0035] Preferably, the bearing assembly further comprises a baffle 39 fixed on the turntable bottom plate 31 and arranged on the outer side of the roller 33 along the transmission direction of the roller 33 to provide a barrier for the transmitted articles to prevent them from falling off the roller 33 during rotation.

[0036] Furthermore, a flexible buffer pad 391 is provided on the baffle 39 and faces the roller 33 to provide a buffer for the transported items to prevent the items from being bumped or damaged by directly hitting the baffle 39 .

[0037] In one embodiment, the turntable 100 is also provided with a buffer mechanism, including a buffer 41 installed on the mounting plate 12, and a buffer plate 42 fixed on the turntable bottom plate 42. When the first power source 21 drives the turntable bottom plate 31 to rotate to a certain angle, the buffer 41 contacts the buffer plate 42 to prevent the turntable bottom plate 31 from continuing to rotate. The first power source 21 reverses after sensing the obstruction, driving the turntable bottom plate 31 to rotate in another direction.

[0038] In one embodiment, the buffer 41 is a buffer pin fixed on the mounting plate 12. When the buffer plate 42 contacts and squeezes the buffer pin, it can continue to move a certain distance, and the buffer pin can provide a continuously increasing resistance. Therefore, the buffer pin and the buffer plate 42 can cooperate to provide a flexible buffer, which can effectively prevent damage to the equipment or power source compared to a hard block, thereby ensuring that the state 100 runs stably for a long time.

[0039] It is easy to imagine that two buffers 41 are provided on the mounting plate 12 to limit the rotation angle of the turntable bottom plate 42 from both sides. The installation positions of the two buffers 41 can be set according to the actual required rotation angle, which is not limited in this embodiment.

[0040] In one embodiment, the driving assembly further includes a bearing seat 24 fixed to the mounting plate 12, the rotating shaft 22 is supported by the bearing seat 24, and is connected to the output shaft of the first power source 21 through a coupling 25. Therefore, when the first power source 21 or the bearing seat 24 fails, the coupling 25 can be removed to release the connection between the rotating shaft 22 and the first power source 21, and then the rotating shaft 22 can be disassembled for maintenance or replacement.

[0041] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0042] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A turntable, characterized in that: include: A frame, comprising a machine foot and a mounting plate supported on the machine foot; A driving assembly, comprising a first power source fixed to the frame, and a rotating shaft connected to the first power source and extending above the mounting plate; The bearing assembly is used for bearing materials, and comprises a turntable bottom plate which is arranged above the mounting plate and fixed to the rotating shaft, and the turntable bottom plate is provided with a plurality of rollers which are supported on the mounting plate.

2. The turntable according to claim 1, characterized in that: The plurality of rollers are arranged on the same circumference with the rotating shaft as the center.

3. The turntable according to claim 2, characterized in that: Adjacent rollers are arranged at equal distances.

4. The turntable according to claim 1, characterized in that: The bearing assembly further includes a plurality of rollers supported on the bottom plate of the turntable, and the driving assembly further includes a second power source installed on the bottom plate of the turntable, and the second power source is connected to and drives the rollers to rotate.

5. The turntable according to claim 4, characterized in that: The bearing assembly includes a support plate supported on the turntable bottom plate, the support plate is arranged on both sides of the roller transmission direction, a plurality of guide wheels are arranged on the top of each support plate, and both ends of the roller are supported on the support plate.

6. The turntable according to claim 5, characterized in that: An adapter plate and a guide wheel mounting plate mounted on the adapter plate are fixed on the support plate, the guide wheel is mounted on the guide wheel mounting plate, a guide groove parallel to the roller is opened on the guide wheel mounting plate, and the adapter plate is fixed to the guide wheel mounting plate by fixing screws inserted in the guide groove.

7. The turntable according to claim 5, characterized in that: The bearing assembly comprises a collecting plate arranged between the roller and the bottom plate of the turntable, and both ends of the collecting plate are fixed to the supporting plate.

8. The turntable according to claim 4, characterized in that: The bearing assembly further comprises a baffle fixed on the bottom plate of the turntable, and the baffle is arranged at one end of the roller along the transmission direction of the roller.

9. The turntable according to claim 8, characterized in that: A flexible buffer pad is disposed on the baffle, and the buffer pad faces the roller.

10. The turntable according to claim 1, characterized in that: A buffer is installed on the mounting plate, and a buffer plate matched with the buffer is arranged at the bottom of the turntable bottom plate. The buffer and the buffer plate cooperate to limit the rotation range of the bearing assembly.