A flattening device for film processing
By designing a flattening device for film processing, the inclined left boss and right boss flattening both sides of the film on the flattening roller, the problem of folding, rolling or adhesion of the film edges is solved, and the flattening of both sides of the film is achieved, and the rolling quality of the film is improved.
Patent Information
- Application Number
- CN202421266001.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-04
AI Technical Summary
During the film production process, the edges of the film are prone to wrinkles, rolling or adhesions, resulting in irregular sides of the two sides during the rolling, affecting the quality of the film. Existing film edge flattening mechanisms are ineffective against films that have already wrinkled or adhered.
A flattening device for film processing is designed, including a first flattening roller, a tensioning roller and a second flattening roller arranged in sequence from high to low. The first flattening roller and the second flattening roller both include a rotating shaft and a roller body arranged on the outer ring of the rotating shaft. The roller body is provided with a left flattening portion and a right flattening portion, respectively equipped with an inclined left boss and a right boss through which two sides of the film are pushed to both sides to the edges of the side, flattening the folds or adhesions.
Through the use of this device, the two sides of the film can be effectively flattened to ensure that the two sides are flushed during winding, and the quality of the film is improved.
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Figure CN222743738U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of film production and processing, in particular to a flattening device used for film processing. Background Art
[0002] The wider the film is, the more likely it is to have wrinkles, curling or sticking on the edges during the production process. This makes it impossible to keep the two sides of the film neat during the winding process, affecting the quality of the film. At present, the existing film edge flattening mechanism usually continuously rolls the edge during the film feeding process to prevent wrinkles or curling. This mechanism has no effect on films that have already wrinkled or stuck. Therefore, a structure that can flatten the two sides of the film is urgently needed. Utility Model Content
[0003] The utility model aims to solve one of the technical problems in the related art at least to a certain extent. To this end, the utility model provides a flattening device for film processing.
[0004] The technical solution adopted by the utility model to solve the technical problem is: a flattening device for film processing, comprising a first flattening roller, a tensioning roller and a second flattening roller arranged in sequence from high to low; the first flattening roller and the second flattening roller have the same structure, both comprising a rotating shaft and a roller body arranged on the outer ring of the rotating shaft;
[0005] The roller body comprises a connecting roller body and a fixed roller body. The connecting roller bodies are two and are respectively located at two ends of the fixed roller body. The diameter of the connecting roller body is smaller than that of the fixed roller body. The two connecting roller bodies are respectively detachably provided with a left flattening portion and a right flattening portion.
[0006] A left boss is disposed on the upper circumference of the left flattened portion, and the left boss is tilted; a right boss is disposed on the upper circumference of the right flattened portion, and the right boss is tilted, and the tilt directions of the left boss and the right boss are opposite;
[0007] The outer surfaces of the left boss and the right boss are both arranged flush with the outer surface of the fixed roller body.
[0008] In a preferred embodiment of the present invention, the left boss and the right boss are both made of rubber or silicone material.
[0009] In a preferred embodiment of the present invention, the left flattened portion and the right flattened portion are both hollow circular structures; and grooves are respectively provided between adjacent left bosses and adjacent right bosses, and the first connecting hole is provided in the grooves;
[0010] The two connecting roller bodies are each provided with a second connecting hole, and the first connecting hole and the second connecting hole are connected by screws.
[0011] In a preferred embodiment of the present invention, guide rails are provided on the outer surfaces of the two connecting roller bodies, and guide grooves matching the guide rails are respectively provided on the inner walls of the left flattened portion and the right flattened portion.
[0012] In a preferred embodiment of the present invention, suction pipes are respectively provided on both sides of the roller body, and the suction pipes are connected to a suction fan.
[0013] In a preferred embodiment of the present invention, the air suction pipe is a telescopic hose.
[0014] In a preferred embodiment of the present invention, both ends of the tensioning roller are provided with lifting parts respectively, and the bottom end of the lifting part is provided with a sliding groove arranged in the support platform through a sliding block.
[0015] The beneficial effect of the utility model is that when the driving shaft drives the roller body to rotate, the left flattening part and the right flattening part rotate synchronously with the fixed roller body, and because the left boss on the left flattening part and the right boss on the right flattening part have opposite inclination directions, when the fixed roller body rotates, the left boss and the right boss rotate synchronously, and the two side edges of the film are pushed toward the two side edges of the film respectively through the left boss and the right boss, and the wrinkles or adhesions on the two side edges of the film are flattened, ensuring that the two side edges of the film are in a flat state, ensuring that the two side edges are flush when the film is subsequently rolled up, and ensuring the quality of the film. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the roller structure of the utility model;
[0018] Figure 3 It is a schematic diagram of the structure of the left flattening part of the utility model;
[0019] Figure 4 This is a schematic diagram of the guide groove structure in the left flattened portion of the utility model;
[0020] Figure 5 This is a schematic diagram of the first flattening roller structure of the utility model Figure 1 ;
[0021] Figure 6 This is a schematic diagram of the first flattening roller structure of the utility model Figure 2 ;
[0022] Figure 7 This is a position relationship diagram of the suction pipe and the first flattening roller of the utility model.
[0023] In the figure: the first flattening roller A; the second flattening roller B; the tensioning roller 1; the rotating shaft 2; the roller body 3; the connecting roller body 301; the fixed roller body 302; the left flattening portion 4; the left boss 401; the right flattening portion 5; the right boss 501; the groove 6; the first connecting hole 7; the second connecting hole 8; the screw 9; the guide rail 10; the guide groove 11; the suction pipe 12; the lifting portion 13; the slider 14; the slide groove 15. DETAILED DESCRIPTION
[0024] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0025] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0026] like Figures 1 to 7 A flattening device for film processing is shown, comprising a first flattening roller A, a tensioning roller 1 and a second flattening roller B arranged in order from high to low; the first flattening roller A and the second flattening roller B have the same structure, both comprising a rotating shaft 2 and a roller body 3 arranged on the outer ring of the rotating shaft;
[0027] The roller body 3 includes a connecting roller body 301 and a fixed roller body 302. The connecting roller bodies 301 are two and are respectively located at the two ends of the fixed roller body 302. The diameter of the connecting roller body 301 is smaller than that of the fixed roller body 302. The two connecting roller bodies 301 are respectively detachably provided with a left flattening portion 4 and a right flattening portion 5.
[0028] A left boss 401 is provided on the circumference of the left flattened portion 4, and the left boss 401 is tilted; a right boss 501 is provided on the circumference of the right flattened portion 5, and the right boss 501 is tilted, and the left boss 401 and the right boss 501 are tilted in opposite directions;
[0029] The outer surfaces of the left boss 401 and the right boss 501 are both flush with the outer surface of the fixed roller body 302 .
[0030] When the flattening device of the utility model is in use, the film passes through the first flattening roller A, the tensioning roller 1 and the second flattening roller B in sequence, and the first flattening roller A and the second flattening roller B are used to flatten the film. The setting of the tensioning roller 1 applies a certain tension to the film to ensure that the film maintains a certain tension during the flattening process, thereby avoiding relaxation or wrinkles in the film and ensuring the flattening effect of the first flattening roller A and the second flattening roller B on the film. The first flattening roller A and the second flattening roller B have the same structure. Since the two connecting roller bodies 301 at both ends of the roller body 3 are respectively provided with a left flattening part 4 and a right flattening part 5, when the driving shaft 2 drives the roller body 3 to rotate, the left flattening part 4 and the right flattening part 5 rotate synchronously with the fixed roller body 302. Since the left boss 401 on the left flattening part 4 and the right boss 501 on the right flattening part 5 are inclined in opposite directions, when the fixed roller body 302 rotates, the left boss 401 and the right boss 501 rotate synchronously, and the two side edges of the film are pushed toward the two side edges of the film through the left boss 401 and the right boss 501, so as to flatten the wrinkles or adhesions on the two side edges of the film, ensure that the two side edges of the film are in a flat state, ensure that the two side edges are flush when the film is subsequently rolled up, and ensure the quality of the film. As a preferred embodiment, the left boss 401 and the right boss 501 in the present application are both made of rubber or silicone material. The rubber or silicone material can provide a soft surface to reduce the friction on the film, thereby preventing the film from being damaged during the flattening process.
[0031] The left flattening part 4 and the right flattening part 5 in the present application can be detachably arranged on the connecting roller body 301, and the left flattening part 4 and the right flattening part 5 of different models or sizes can be selected according to the width or thickness of the film to meet the needs of flattening various films. Specifically, the left flattening part 4 and the right flattening part 5 in the present application are both hollow circular structures; and the grooves 6 are respectively provided between the adjacent left bosses 401 and the adjacent right bosses 501, and the first connecting holes 7 are provided in the grooves 6; the second connecting holes 8 are provided on the two connecting roller bodies 301, and the first connecting holes 7 and the second connecting holes 8 are connected by screws 9. When it is necessary to replace the wider or narrower left flattening part 4 and right flattening part 5 according to the width of the film, since the left flattening part 4 and the right flattening part 5 in the present application are connected to the connecting roller body 301 by screws 9, it is only necessary to remove the screws 9, release the connection relationship between the left flattening part 4 and the right flattening part 5 and the connecting roller body 301, and then remove the left flattening part 4 and the right flattening part 5 from the connecting roller body 301 respectively, and then put the longer left flattening part 4 and the right flattening part 5 on the corresponding connecting roller body 301 respectively, and realize the connection between the left flattening part 4 and the right flattening part 5 and the connecting roller body 301 by screws, so as to adapt to the flattening of films of different widths and improve the adaptability of the flattening device to films of different widths. The left boss 401 on the left flattening part 4 and the right boss 501 on the right flattening part 5 in the present application can be set to different widths according to needs to meet the needs of various films.
[0032] As a preferred embodiment, guide rails 10 are provided on the outer surfaces of the two connecting roller bodies 301 in the present application, and guide grooves 11 matching the guide rails are provided on the inner walls of the left flattening part 4 and the right flattening part 5. When the left flattening part 4 and the right flattening part 5 are respectively sleeved on the two connecting roller bodies 301, the guide grooves 11 on the left flattening part 4 and the right flattening part 5 are matched and sleeved in the guide rails 11 on the corresponding connecting roller body 301. The setting of the guide rails 11 and the guide grooves 11 plays a guiding role in the installation of the left flattening part 4 and the right flattening part 5, which is conducive to improving the assembly efficiency of the left flattening part 4 and the right flattening part 5 with the connecting roller body 301, and ensuring the subsequent flattening efficiency of the film.
[0033] As a preferred embodiment, the two sides of the roller body 3 in the present application are respectively provided with a suction pipe 12, and the suction pipe 12 is connected to a suction fan. In the process of flattening the film, the suction fan is started, and the suction fan adsorbs the two side edges of the film through the suction pipe 12, and cooperates with the left boss 401 on the left flattening part 4 and the right boss 501 on the right flattening part 5 to push the two side edges of the film, which greatly improves the efficiency of flattening the film. More specifically, the suction pipe 12 in the present application is a telescopic hose. When the left flattening part 4 and the right flattening part 5 are replaced according to the width of the film, the telescopic hose can adjust the position of the suction pipe 12 according to the width of the film, so as to ensure the suction effect of the suction pipe 12 on the two side edges of the film, thereby ensuring the adsorption and flattening effect of the film.
[0034] The tensioning roller 1 in the present application is provided with a lifting part 13 at both ends, and the bottom end of the lifting part 13 is provided with a slide groove 15 arranged in the support platform through a slider 14. The tensioning roller 1 is moved up and down by the lifting part 13, and the tensioning roller 1 is moved left and right by the movement of the slider 14 along the slide groove 15, thereby realizing the up and down and left and right adjustment of the position of the tensioning roller 1, so as to adapt to the tensioning of different types of films, and at the same time maintain the tensioning pressure on different types of films, so as to ensure that the film maintains a certain tension during the flattening process, so as to prevent the film from wrinkling or deformation.
[0035] In the description of this specification, the description with reference to the terms "one embodiment", "certain embodiments", "illustrative embodiments", "examples", "specific examples" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0036] In summary, although the present invention has been disclosed as above in terms of preferred embodiments, the above preferred embodiments are not intended to limit the present invention. A person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined in the claims.
Claims
1. A flattening device for film processing, characterized in that: It comprises a first flattening roller, a tensioning roller and a second flattening roller which are arranged in sequence from high to low; the first flattening roller and the second flattening roller have the same structure, and both comprise a rotating shaft and a roller body which is arranged on the outer ring of the rotating shaft; The roller body comprises a connecting roller body and a fixed roller body. The connecting roller bodies are two and are respectively located at two ends of the fixed roller body. The diameter of the connecting roller body is smaller than that of the fixed roller body. The two connecting roller bodies are respectively detachably provided with a left flattening portion and a right flattening portion. A left boss is disposed on the upper circumference of the left flattened portion, and the left boss is tilted; a right boss is disposed on the upper circumference of the right flattened portion, and the right boss is tilted, and the tilt directions of the left boss and the right boss are opposite; The outer surfaces of the left boss and the right boss are both arranged flush with the outer surface of the fixed roller body.
2. The flattening device for film processing according to claim 1, characterized in that: The left boss and the right boss are both made of rubber or silicone material.
3. The flattening device for film processing according to claim 1, characterized in that: The left flattened portion and the right flattened portion are both hollow circular structures; and grooves are respectively provided between adjacent left bosses and adjacent right bosses, and the first connecting hole is provided in the grooves; The two connecting roller bodies are each provided with a second connecting hole, and the first connecting hole and the second connecting hole are connected by screws.
4. The flattening device for film processing according to claim 3, characterized in that: Guide rails are arranged on the outer surfaces of the two connecting roller bodies, and guide grooves matching the guide rails are respectively arranged on the inner walls of the left flattened portion and the right flattened portion.
5. The flattening device for film processing according to claim 1, characterized in that: Suction pipes are respectively arranged on both sides of the roller body, and the suction pipes are connected to a suction fan.
6. The flattening device for film processing according to claim 5, characterized in that: The air suction pipe is a telescopic hose.
7. The flattening device for film processing according to any one of claims 1 to 6, characterized in that: Both ends of the tensioning roller are respectively provided with lifting parts, and the bottom end of the lifting part is provided with a sliding groove arranged in the support platform through a sliding block.