Enzymolysis device for processing gardenia pulp

Abstract

The utility model provides an enzymolysis device for gardenia pulp processing, which relates to the technical field of gardenia enzymolysis and comprises a sealing box and a plasma generator leading to the inside of the sealing box, a lead screw is rotatably connected to the bottom corner of the inside of the sealing box, and a plurality of layers of trays are arranged in the sealing box. Sliding frames are slidably connected to the positions, close to side plates of the sealing box, of the bottom face of the tray, fructus gardeniae is arranged on the tray, the tray is placed in the sealing box, an electric field is applied to air in the sealing box through a plasma generator, gas molecules are ionized, and the air molecules are separated. A mixture comprising high-energy electrons, ions, atoms, free radicals and active oxygen can be generated, and low-temperature plasmas are used for degrading pesticides, so that the cape jasmine is subjected to enzymolysis in an anhydrous state.

Description

Technical Field

[0001] The utility model relates to the technical field of gardenia enzymolysis, in particular to an enzymolysis device for processing gardenia meal. Background Art

[0002] The fruit of gardenia is a berry, and most of the seeds are glued to the fleshy placenta into a sphere. Gardenia meal is the remaining organic matter after the fat is removed from the gardenia fruit. It has rich nutritional value and broad application prospects. In order to effectively improve the gardenia meal, enzymatic hydrolysis is required. Enzymatic hydrolysis can improve the availability of nutrients in gardenia meal and increase its protein and mineral content.

[0003] Therefore, a gardenia blue pigment purification device in the prior art, publication number: CN212375205U, includes an enzymatic hydrolysis pool, a plurality of resin columns and a concentration and drying pool connected in sequence, the plurality of resin columns are arranged side by side and connecting pipes are connected between the inlets and outlets of adjacent resin columns, the inlet ends of the plurality of resin columns are provided with a liquid medicine box for containing ethanol, a temperature control box is provided on the outside of the resin columns, water pipes are connected between adjacent temperature control boxes, and the inlet ends of the plurality of temperature control boxes are connected to an external water source, a plurality of temperature sensing devices and heating devices are provided in the temperature control box, the temperature sensing devices are evenly arranged in the temperature control box along the height direction, and a control module electrically connected to the temperature sensing device and the heating device is provided on the outside of the temperature control box.

[0004] However, when enzymatic hydrolysis is performed using an enzymatic hydrolysis tank, the gardenia is located in liquid, which may cause some substances in the gardenia to dissolve in the liquid in the enzymatic hydrolysis tank, thereby causing some nutrient loss in the gardenia fruit after the enzymatic hydrolysis is completed. Utility Model Content

[0005] The utility model aims to solve the problems existing in the prior art and provides an enzymolysis device for processing gardenia meal.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an enzymatic hydrolysis device for processing gardenia meal, comprising a sealed box and a plasma generator leading to the sealed box, the sealed box bottom corner is rotatably connected to a screw rod, and a plurality of layers of trays are arranged in the sealed box, the bottom surface of the tray is slidably connected to a sliding frame near the side plate of the sealed box, the side of the sliding frame is rotatably connected to an arc-shaped spiral plate for threaded connection with the screw rod, and the sliding frame is slidably connected to an adjustment frame for fixing the arc-shaped spiral plate.

[0007] Preferably, an electric push rod is fixedly connected between the adjustment frame and the sliding frame, and the side of the adjustment frame penetrates the side of the sliding frame, and the outer side of the arc-shaped spiral plate is fixedly connected with an arc-shaped gear ring engaged with the adjustment frame.

[0008] Preferably, the outer side wall of the arc-shaped spiral plate is fixedly connected from top to bottom with a plurality of guide rails which are embedded and rotatably connected to the side of the sliding frame.

[0009] Preferably, the opposite surfaces of the two sliding frames are fixedly connected with connecting racks, the tooth surfaces of the two connecting racks are opposite and staggered, and the tray bottom is rotatably connected with a gear meshing with the opposite tooth surfaces of the two connecting racks.

[0010] Preferably, the tray bottom is also fixedly connected with an electric push rod, and the electric push rod of the tray bottom is used to drive one of the sliding frames to slide.

[0011] Preferably, a plurality of positioning plates are slidably connected on both sides of the tray bottom, the positioning plates pass through the adjustment frame, and an electric push rod is fixedly connected between the positioning plates and the tray bottom, a sawtooth bar is fixedly connected to the position of the positioning plate on the inner wall of the sealed box corresponding to the position of the positioning plate, and a connecting tooth block for engaging with the tooth surface of the sawtooth bar is fixedly connected to the side of the positioning plate.

[0012] Preferably, the top end of the screw rod passes through the top of the sealing box and extends outwardly and is fixedly connected to a sprocket. Several of the sprockets are driven by chains, and one of the sprockets is driven by a motor.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. In the utility model, gardenias are placed on a tray, and the tray is placed in a sealed box. An electric field is applied to the air in the sealed box by a plasma generator to ionize the gas molecules, thereby generating a mixture including high-energy electrons, ions, atoms, free radicals and active oxygen. The low-temperature plasma is used to degrade the pesticide, thereby achieving enzymatic hydrolysis of the gardenias in an anhydrous state.

[0015] 2. In the utility model, by setting a sliding frame, an adjustment frame, an arc-shaped spiral plate and a positioning plate, different numbers of pallets can be installed in a sealed box, and by using the arc-shaped spiral plate and the threaded connection of the screw rod, the screw rod can be rotated to drive the arc-shaped spiral plate to rise and fall, thereby realizing the lifting and lowering of the pallet, that is, the installation height adjustment of the pallet can be realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model provides a three-dimensional structural schematic diagram of an enzymatic hydrolysis device for processing gardenia meal;

[0017] Figure 2 The utility model proposes an enzymatic hydrolysis device for processing gardenia meal Figure 1 A schematic cross-sectional structure diagram of;

[0018] Figure 3The utility model provides a schematic diagram of the structure of a tray of an enzymatic hydrolysis device for processing gardenia meal from a bottom up view;

[0019] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0020] Legend: 1. Sealing box; 2. Plasma generator; 3. Sprocket; 4. Tray; 5. Screw; 6. Arc-shaped spiral plate; 7. Sawtooth bar; 8. Gear; 9. Connecting rack; 10. Electric push rod; 11. Positioning plate; 12. Sliding frame; 13. Adjusting frame; 14. Connecting gear block; 15. Arc-shaped gear ring; 16. Guide rail. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0023] like Figure 1-4 As shown, an enzymatic hydrolysis device for processing gardenia meal comprises a sealed box 1 and a plasma generator 2 leading to the sealed box 1. The plasma generator 2 applies an electric field to the air in the sealed box 1 to ionize the gas molecules, thereby generating a mixture including high-energy electrons, ions, atoms, free radicals and active oxygen. The low-temperature plasma is used to degrade the pesticide, which has the characteristics of high degradation efficiency, short processing time, low processing temperature and green and no residue, and can better maintain the freshness and quality of the processed food, that is, the enzymatic hydrolysis of the gardenia in an anhydrous state is achieved. The bottom corner of the sealed box 1 is rotatably connected with a screw rod. 5. Several layers of trays 4 are arranged in the sealed box 1. The bottom surface of the tray 4 is slidably connected to a sliding frame 12 near the side plate of the sealed box 1. The side of the sliding frame 12 is rotatably connected to an arc-shaped spiral plate 6 for threaded connection with the screw rod 5, and the sliding frame 12 is slidably connected to an adjustment frame 13 for fixing the arc-shaped spiral plate 6. The sliding frame 12 is moved to adjust the position of the arc-shaped spiral plate 6 to be threadedly connected or disengaged from the screw rod 5, that is, the tray 4 is installed on the screw rod 5 and rises and falls with the rotation of the screw rod 5, or the tray 4 is taken out of the screw rod 5, so that the number and spacing of the trays 4 on the screw rod 5 can be adjusted.

[0024] In order to adjust the degree of engagement between the arc-shaped spiral plate 6 and the lead screw 5: an electric push rod 10 is fixedly connected between the adjustment frame 13 and the sliding frame 12, and the side of the adjustment frame 13 passes through the side of the sliding frame 12, and the outer side of the arc-shaped spiral plate 6 is fixedly connected with an arc-shaped toothed ring 15 that meshes with the adjustment frame 13, and the outer side wall of the arc-shaped spiral plate 6 is fixedly connected from top to bottom with a plurality of guide rails 16 that are embedded and rotatably connected to the side of the sliding frame 12. When the arc-shaped spiral plate 6 is disengaged from the lead screw 5, the guide rails 16 on its surface are used to rotate on the surface of the sliding frame 12 to realize the rotation of the arc-shaped spiral plate 6, that is, the spiral groove on the inner side wall of the arc-shaped spiral plate 6 is aligned with the spiral groove on the surface of the lead screw 5, and then the adjustment frame 13 is moved to its side to mesh with the arc-shaped toothed ring 15 on the outer side of the arc-shaped spiral plate 6, so that the relative position of the arc-shaped spiral plate 6 and the sliding frame 12 can be fixed, and the arc-shaped spiral plate 6 is prevented from rotating when the lead screw 5 rotates.

[0025] In order to drive the two sliding frames 12 to move: the opposite surfaces of the two sliding frames 12 are fixedly connected with connecting racks 9, the tooth surfaces of the two connecting racks 9 are opposite and staggered, the bottom of the tray 4 is rotatably connected with a gear 8 meshing with the opposite tooth surfaces of the two connecting racks 9, the bottom of the tray 4 is also fixedly connected with an electric push rod 10, and the electric push rod 10 at the bottom of the tray 4 is used to drive one of the sliding frames 12 to slide, and the corresponding sliding frame 12 is moved by telescoping the electric push rod 10 on the bottom of the tray 4, and then the corresponding one of the connecting racks 9 is moved. When one of the connecting racks 9 moves, it will drive the gear 8 to rotate, and then the other connecting rack 9 meshing with the other sliding frame 12 drives the other sliding frame 12 to move in the opposite direction, so that the two sliding frames 12 can move at the same speed and relative to or towards each other.

[0026] In order to fix the position height of the tray 4 in the sealed box 1: a plurality of positioning plates 11 are slidably connected to both sides of the bottom of the tray 4, the positioning plates 11 penetrate the adjustment frame 13, and an electric push rod 10 is also fixedly connected between the positioning plates 11 and the bottom of the tray 4, and a sawtooth bar 7 is fixedly connected to the position of the inner wall of the sealed box 1 corresponding to the positioning plate 11, and a connecting tooth block 14 for engaging with the tooth surface of the sawtooth bar 7 is fixedly connected to the side of the positioning plate 11. After the relative position of the sliding frame 12 and the tray 4 is fixed, the positioning plate 11 can be moved by using the electric push rod 10 between the positioning plate 11 and the tray 4. When the positioning plate 11 moves to the side and the connecting tooth block 14 engages with the sawtooth bar 7, the tray 4 can be fixed at a corresponding height in the sealed box 1, and then the electric push rod 10 at the corresponding position is contracted to realize the movement of the sliding frame 12 in the direction of the gear 8, so that the arc spiral plate 6 can be separated from the surface of the screw rod 5, so that when the screw rod 5 rotates, it will not drive the arc spiral plate 6 to rise and fall, thereby ensuring that the position of the tray 4 is fixed, and facilitating the installation of other trays 4.

[0027] In order to drive the tray 4 to rise and fall: the top end of the screw rod 5 passes through the top of the sealed box 1 and extends outward and is fixedly connected to a sprocket 3. Several sprockets 3 are driven by chains, and one of the sprockets 3 is driven by a motor. The motor drives one of the sprockets 3 and the corresponding screw rod 5 to rotate. Under the transmission action of the chain, the screw rods 5 at other positions can rotate synchronously.

[0028] Working principle: lay the gardenia flat on the tray 4, put the tray 4 between the screw rods 5 in the sealed box 1, move the sliding frame 12 toward the side plate of the sealed box 1 until the arc spiral plate 6 is close to the screw rod 5 at the corresponding position, and then rotate the arc spiral plate 6 so that the spiral groove on the inner wall of the arc spiral plate 6 is aligned with the spiral groove on the surface of the screw rod 5, and then the sliding frame 12 continues to move until the arc spiral plate 6 is engaged with the surface of the screw rod 5, and the adjustment frame 13 moves to its side to engage with the arc toothed ring 15 on the outer side of the arc spiral plate 6, and the motor drives one of the sprockets 3 And the corresponding screw rod 5 rotates. Under the transmission action of the chain, the screw rod 5 at other positions can be rotated synchronously, so that the tray 4 can be raised to the corresponding position in the sealed box 1 under the driving action of the arc spiral plate 6, and then the positioning plate 11 moves to the side connecting tooth block 14 to bite the sawtooth bar 7, and finally the sliding frame 12 moves in the opposite direction to the arc spiral plate 6 to disengage the screw rod 5, and then the next layer of tray 4 is installed, the door of the sealed box 1 is closed, and the plasma generator 2 is used to apply an electric field to the air gas in the sealed box 1 to realize the enzymatic hydrolysis of Gardenia jasminoides in the tray 4.

[0029] The wiring diagram of the motor, plasma generator 2 and electric push rod 10 in the utility model belongs to the common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring arrangement of the motor, plasma generator 2 and electric push rod 10 are no longer explained in detail.

[0030] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. An enzymatic hydrolysis device for processing gardenia meal, characterized in that: The invention comprises a sealed box (1) and a plasma generator (2) leading into the sealed box (1); a screw rod (5) is rotatably connected to a bottom corner of the sealed box (1); a plurality of trays (4) are arranged in the sealed box (1); a sliding frame (12) is slidably connected to the bottom surface of the tray (4) near the side plate of the sealed box (1); an arc-shaped spiral plate (6) for threaded connection with the screw rod (5) is rotatably connected to the side of the sliding frame (12); and an adjustment frame (13) for fixing the arc-shaped spiral plate (6) is slidably connected to the sliding frame (12).

2. The enzymatic hydrolysis device for processing gardenia meal according to claim 1, characterized in that: An electric push rod (10) is fixedly connected between the adjustment frame (13) and the sliding frame (12), and the side of the adjustment frame (13) penetrates the side of the sliding frame (12). The outer side of the arc-shaped spiral plate (6) is fixedly connected to an arc-shaped toothed ring (15) engaged with the adjustment frame (13).

3. The enzymatic hydrolysis device for processing gardenia meal according to claim 1, characterized in that: The outer side wall of the arc-shaped spiral plate (6) is fixedly connected from top to bottom with a plurality of guide rails (16) which are embedded and rotatably connected to the side of the sliding frame (12).

4. The enzymatic hydrolysis device for processing gardenia meal according to claim 1, characterized in that: The opposing surfaces of the two sliding racks (12) are fixedly connected with connecting racks (9), the tooth surfaces of the two connecting racks (9) are opposite and staggered, and the bottom of the tray (4) is rotatably connected with a gear (8) meshing with the opposing tooth surfaces of the two connecting racks (9).

5. The enzymatic hydrolysis device for processing gardenia meal according to claim 4, characterized in that: The bottom of the tray (4) is also fixedly connected to an electric push rod (10), and the electric push rod (10) on the bottom of the tray (4) is used to drive one of the sliding frames (12) to slide.

6. The enzymatic hydrolysis device for processing gardenia meal according to claim 1, characterized in that: A plurality of positioning plates (11) are slidably connected to both sides of the bottom of the tray (4), the positioning plates (11) penetrate the adjustment frame (13), and an electric push rod (10) is fixedly connected between the positioning plates (11) and the bottom of the tray (4), a sawtooth bar (7) is fixedly connected to the inner wall of the sealed box (1) at a position corresponding to the positioning plates (11), and a connecting tooth block (14) for engaging with the tooth surface of the sawtooth bar (7) is fixedly connected to the side of the positioning plate (11).

7. The enzymatic hydrolysis device for processing gardenia meal according to claim 1, characterized in that: The top end of the screw rod (5) penetrates through the top of the sealing box (1) and extends outwards to be fixedly connected to a sprocket (3); a plurality of the sprockets (3) are driven by a chain, and one of the sprockets (3) is driven by a motor.

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